309675M Ultra 395/495/595, Ultra Max II 490/495/595, Parts · 3300 psi (228 bar, 22.8 MPa) Maximum...

Parts

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440- 1441Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

Ultra 395/495/595tUltra Max II 490/495/595tKorean patent 10--0579681 309675M

233960

309639. . . . . . .

309250. . . . . . .

309640. . . . . . .

Related manuals

309674. . . . . . .

309709. . . . . . .

309365. . . . . . .

ti2399

309665. . . . . . .

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

120 VAC

Type Stand Series Lo-boy Series Hi-boy Series

Ultra 395t 233960 B 233961 B 233962 B

Ultra 495t 233966 B 233967 A 233968 A

Ultra 595t 234490 B 234435 A

Ultra Max II490t

249911 B 249913 B 249914 B

Ultra Max II495t

249915 B 249916 B 249917 B

Ultra Max II595t

249918 A 249919 B

http://www.graco.com/Distributors/DLibrary.nsf/Locate?OpenForm&Form=309365







2 309675

Parts Drawing - Ultra Sprayers

60

ti2400c

9

42

31

66

44

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32

70

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1240PARTS,

PAGE 8

71

59

Ref 45

Ref 56

16

57

4

3635

265

Ref 55

69

61

47

65

24

67

Ultra 395 233960, A

62

17

Ultra 495 233966, A

60

22

47

47

12

23

53

25

8

4315

45

33

10

1

52

12

55

39

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383

20

2

63

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77

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3309675

Parts List - SprayerUltra 395: 233960, AUltra 495: 233966, ARefNo. Part No. Description Qty

RefNo. Part No. Description Qty

1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 117559 O--RING 215 15G455 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 123 287056 SHIELD, motor, painted 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 187615 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1

includes 5, 2636 224807 BASE, valve 138 243222 TRANSDUCER, pressure control 1

includes 339 241920 DEFLECTOR, threaded 140 287057 GEAR, reducer 1

includes 8, 1041 246428 PUMP, displacement, ST 1

includes 3242 287055 HOUSING, drive 1

includes 12, 7043 287053 ROD, connecting 1

includes 31, 3244 287054 GEAR, crankshaft 1

includes 1, 9, 25

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1152 LABEL, front, Graco

15K395 Ultra 395 115B255 Ultra 495 1

53 LABEL, side, Graco 115K392 Ultra 395 115B495 Ultra 495 1

54 MOTOR, 120V287014*‡ Ultra 395 1

includes 77287015* Ultra 495 1

includes 7755 246381 HOSE, drain, ST stand 1

includes 39, 6257 246385 STRAINER, 7/8--14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose suction 1

includes 14, 57, 62, 7661 246220 GUN, Contractor II 1

Manual 30963962 276888 CLIP, drain line 163 15B516Y LABEL, danger 165 195833Y LABEL, warning 166 116139 GRIP, handle 167 15G857 CAP, leg 468 287903 CUP, suction/drain 169 287072 HANDLE, sprayer 1

includes 47, 6670 15B589 COVER, pump rod 171 115723 SCREW, drill, hex washer head 176 115099 WASHER, hose 177 239912 FAN, motor 1

YExtra Danger and Warning tags and labels available free.* Motor Brush Kit 287735 is available for Series A (no mark)‡ Motor Brush Kit 236967 is available for Series B† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

4 309675

Parts Drawing - Sprayer

ti2397d

9

42

31

44

29

54

32

76

27

24

46

41

1240PARTS,PAGE 8

59

Ref45

Ref 56

2

57

4

3635

265

Ref 55

75

61

47

65

24

71

Ultra 395 233961, A

62

17

Ultra 495 233967, A

22

47 Ref

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

39

47

383

6773

70

72

68

69

66 74

63

8283

14

1620

77

13

60

Ultra 595 234490, A

5309675

Parts List - SprayerUltra 395: 233961, AUltra 495: 233967, AUltra 595: 234490, ARefNo. Part No. Description Qty


1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 613 115099 WASHER, hose 114 117559 O--RING 215 15B067 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 1

includes 1223 287056 SHIELD, motor, painted 1

includes 12, 63, 6524 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 187615 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1



includes 8, 1041 246428 PUMP, displacement, ST 142 287055 HOUSING, drive 1

includes 12, 47, 7643 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft

includes 1, 9, 25287054 Ultra 395/495 1248231 Ultra 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 10

52 LABEL, front, Graco15K395 Ultra 395 115B255 Ultra 495 115D161 Ultra 595 1

53 LABEL, side, Graco15K392 Ultra 395 115B495 Ultra 495 115D165 Ultra 595 1

54 MOTOR, 120Vincludes 77

287014*‡ Ultra 395 1287015* Ultra 495 1248184* Ultra 595 1

55 246381 HOSE, drain, ST stand 1includes 39, 62

57 246385 STRAINER, 7/8--14 unf 159 246250 FRAME, cart, LO 160 246386 KIT, hose suction 1


Manual 30963962 276888 CLIP, drain line 163Y 15B516 LABEL, danger 165Y 195833 LABEL, warning 166 15B999 CLIP, retaining 267 103117 RING, retaining 268 104811 CAP, hub 269 109032 SCREW, pan hd 470 178565 BUTTON, snap 271 107310 PLUG, tubing 272 195501 SLEEVE, cart 273 195673 WASHER 274 195766 WHEEL, semi pneumatic 275 243205 HANDLE, assembly 176 15B589 COVER, pump rod 177 FAN, motor

239912 Ultra 395/495 1289189 Ultra 595 1

82 115723 SCREW, drill 283 15B870 CUP, suction/drain 1


6 309675


ti2396e

9539C

9

42

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44

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32

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1240PARTS,PAGE 8

59

Ref45

2

57

4

3635

265

Ref 55

74

61

47

65

24

75

62

16

17

60

22

Ref 47

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

39

383

7268

73

83

67

82

81

47

63

20

66

14

84

69

76

47

77

Ultra 395 233962, AUltra 495 233968, AUltra 595 234435, A

7309675

Parts List - SprayerUltra 395: 233962, AUltra 495: 233968, AUltra 595: 234435, ARefNo. Part No. Description Qty


1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 103413 O--RING 115 15B067 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 1

includes 1223 287056 SHIELD, motor, painted 1

includes 12, 63, 6524 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 126 187615 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain 1





includes 31, 3244 GEAR, crankshaft 1

includes 1, 9, 25287054 Ultra 395/495 1248231 Ultra 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1052 LABEL, front, Graco

15K395 Ultra 395 115B255 Ultra 495 115D161 Ultra 595 1

53 LABEL, side, Graco 115K392 Ultra 395 115B495 Ultra 495 115D165 Ultra 595 1

54 MOTOR, 120Vincludes 77

287014*‡ Ultra 395 1287015* Ultra 495 1248184* Ultra 595 1

55 244240 HOSE, drain 1includes 39

57 246385 STRAINER, 7/8--14 unf 159 245984 FRAME, cart, HI 160 246387 TUBE, suction 1


Manual 30963962 276888 CLIP, drain line 163Y 15B516 LABEL, danger 165Y 195833 LABEL, warning 166 108068 PIN, spring straight 267 109032 SCREW, pan hd 468 179777 BUTTON, snap 269 15E813 NUT, jam 170 15C146 HOOK, pail 172 183350 WASHER 273 192027 SLEEVE, cart 274 245245 HANDLE 175 108691 PLUG, tubing 276 115099 WASHER, hose 177 FAN, motor

239912 F395/495 1248189 595 1

81 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP, hub 284 15B652 WASHER, suction 1


8 309675


37

56

1258

37a

11

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50

6

48

49

9537b

19

7

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47

Ultra 395/495/595

Parts List - SprayerUltra 395/495/595REFNO. PART NO. DESCRIPTION QTY

REFNO. PART NO. DESCRIPTION QTY

6 115494 SCREW, mach, phillps, pan hd 67 115498 SCREW, mch, slot/hex, wash hd 111 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 15B118 BUSHING, motor wire 130 195428 BOOT, toggle 137 256219 POTENTIOMETER, assembly 147 117493 SCREW, mach, hex washer hd 248 BOX, control, ST

276868 Ultra 395/495 115D313 Ultra 595 1

49 CONTROL, board, 120V ST 1246379 Ultra 395/495 1248179 Ultra 595 1

50 276882 COVER, control 151 15K393 LABEL, control, Graco 156 CORD, power 1

15B119 Ultra 395/495, Stand 115B258 Ultra 395/495, Lo-boy and Hi-boy 115D029 Ultra 595, Lo-boy and Hi-boy 1

58 195429 SWITCH, toggle 1

9309675

from Motor

Red (+)

Wiring Diagram

White

Black

2 x White

Black (--)

Black

Black

ti2471

Fig. 1

Ref 58

Ref 56

Ref 37

Ref 38

PowerPlug

ON/OFFSwitch

Green

PressureTransducer

Potentiometer

10 309675

Parts Drawing - Ultra Max II Sprayers

60

9

42

31

66

44

29

54

32

70

27

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68

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1240PARTS,

PAGE 17

71

59

Ref 45

18

57

4

3635

55

73

61

47

65

24

72

Ultra Max II 490 249911, A

62

17


22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

12

55

3947

383

20

2

47

14

125

13

ti7375a

51

16

126

56

63

11309675

Parts List - SprayerUltra Max II 490: 249911, AUltra Max II 495: 249915, ARefNo. Part No. Description Qty


1 107434 BEARING, thrust 12 117828 PACKING, o--ring 13 111457 PACKING, o--ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, hose 114 117559 O--RING 215 15G455 MANIFOLD, ST Pro 116 246384† FILTER, fluid, 60 mesh 117 287902 KIT, repair, filter cap, includes 18 118 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint 1

includes 12, 6523 287900 SHIELD, motor, painted, includes 12 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134Y 222385 TAG Warning (not shown) 135 235014 VALVE, drain 1



includes 8, 1041 246428 PUMP, displacement, ST 1

includes 3242 287899 HOUSING, drive 1


includes 31, 32

44 287054 GEAR, crankshaft 1includes 1, 9, 25

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1351 15K383 LABEL, Ultra Max II Smart Control 152 LABEL, front, Graco

15K376 490 115K371 495 1

53 LABEL, side, Graco 115K376 490 115K377 495 1

54 287805 MOTOR, 120V, includes 125, 126 155 246381 HOSE, drain, ST stand 1

includes 39, 6256 15B119 CORD, power, 490/495 Stand 157 246385 STRAINER, 7/8--14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose suction 1

includes 13, 14, 57, 6261 246220 GUN, includes manual 309639 162 276888 CLIP, drain line 163 15H085Y LABEL, danger 165 195793Y LABEL, warning 166 116139 GRIP, handle 168 287903 CUP, suction/drain 170 15B589 COVER, pump rod 171 115723 SCREW, drill, hex washer head 172 15G857 CAP, leg 473 276864 HANDLE, sprayer 1

includes 47, 66125 15D088 FAN, motor 1126 115477 SCREW 1

Y Extra Danger and Warning tags and labels available free.

† Other filters available: 246382, 100 mesh; 246383, 200mesh; 246425, 30 mesh

12 309675


9

42

31

44

29

54

32

70

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PARTS,PAGE 17

59

Ref45

2

57

43635

Ref 55

74

61

47

65

24


62

17


22

47

12

23

53

25

8

4315

45

33

10

1

52

12

55

39

47

38

3

67

74c

74b

74a

8382

81

117

71

68

14

1620

125

13

60


ti7377a

47

47

5118 126

74d

63

56

13309675

Parts List - SprayerUltra Max II 490: 249913, AUltra Max II 495: 249916, AUltra Max II 595: 249918, ARefNo. Part No. Description Qty



includes 12, 6523 287900 SHIELD, motor, painted 1

includes 1224 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING 132 196762 PIN, straight 133 206994 FLUID, TSL 134Y 222385 TAG, warning (not shown) 135 235014 VALVE, drain 1




includes 12, 47, 7643 287053 ROD, connecting 1

includes 31, 3244 GEAR, crankshaft

includes 1, 9, 25287054 490/495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1251 15G827 LABEL, Ultra Max II Smart Control 1

52 LABEL, front, Graco15K376 490 115K371 495 115K370 595 1

53 LABEL, side, Graco15K376 490 115K377 495 115K378 595 1

54 MOTOR, 120Vincludes 125, 126

287805 490/495 1287807 595 1

55 246381 HOSE, drain, ST stand 1includes 39, 62

56 15B258 CORD, power, 490/495 (Lo/Hi Boy) 115D029 CORD, power, 595 1

57 246385 STRAINER, 7/8--14 unf 159 246250 FRAME, cart, LO 160 246386 KIT, hose suction 1

includes 13, 14, 57, 6261 246220 GUN, includes manual 309639 162 276888 CLIP, drain line 163Y 15H085 LABEL, danger 165Y 195793 LABEL, warning 167 109032 SCREW, pan hd 468 15B870 CUP, suction/drain 170 15B589 COVER, pump rod 171 115723 SCREW, drill 274 287488 HANDLE, assembly 174a 195501 SLEEVE, cart 274b 178565 BUTTON, snap 274c 195673 WASHER 274d 103117 RING, retaining 281 195766 WHEEL, semi pneumatic 282 15B999 CLIP, retaining 283 104811 CAP, hub 2117 15G447 PLUG, hole 1125 15D088 FAN, motor 1126 115477 SCREW 1



14 309675


9

42

31

44

29

54

32

27

2441

12

40

PARTS,PAGE 17

59

Ref45

2

57

436

35 5574

47

24

62

16

17

60

22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

70

55

39

383

46

61

74b

83

81

20

74c

1484

69

13

47

125

Ultra Max II 490 249914, AUltra Max II 495 249917, AUltra Max II 595 249919, A

117

82

74d

74a

65

51

18

126

67

116115

ti7679

63

56

114

15309675

Parts List - SprayerUltra Max II 490: 249914, AUltra Max II 495: 249917, AUltra Max II 595: 249919, ARefNo. Part No. Description Qty



includes 12, 6523 287900 SHIELD, motor, painted 1

includes 1224 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING. retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134Y 222385 TAG, warning (not shown) 135 235014 VALVE, drain 1





includes 31, 3244 GEAR, crankshaft 1

includes 1, 9, 25287054 490/495 1248231 595 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 12

51Y 15G827 LABEL, Ultra Max II Smart Control 152 LABEL, front, Graco

15K372 490 115K371 495 115K370 595 1

53 LABEL, side, Graco 115K376 490 115K377 495 115K378 595 1

54 MOTOR, 120Vincludes 125, 126

287805 490/495 1287807 595 1

55 243993 HOSE, drain 1includes 39

56 15B258 CORD, power, 490/495 (Lo/Hi Boy) 115D029 CORD, power, 595 1

57 246385 STRAINER, 7/8--14 unf 159 287779 FRAME, cart, HI 160 15B506 TUBE, suction 1

includes 13, 14, 57, 69, 8461 246220 GUN, includes manual 309639 162 276888 CLIP, drain line 163Y 15H085 LABEL, danger 165Y 195793 LABEL, warning 167 109032 SCREW, pan hd 469 15E813 NUT, jam 170 15C146 HOOK, pail 174 287489 HANDLE 174a 108068 PIN, spring, straight 274b 192027 SLEEVE, cart 274c 179777 BUTTON, snap 274d 183350 WASHER 281 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP, hub 284 15B652 WASHER, suction 1114 15D281 HANGER, stand 1115 15C982 CAM, cart 2116 114531 SCREW, mch, hex 4117 15G447 PLUG, tubing 2125 15D088 FAN, motor 1126 115477 SCREW 1



16 309675


ti7381a

19

12

48

11

51

50

5

6

49

30

56

37a

3758

127

129

7

128

Parts List - SprayerREFNO. PART NO. DESCRIPTION QTY

REFNO. PART NO. DESCRIPTION QTY

5 15G562 BUSHING, control box 16 115494 SCREW, mach, phillips, pan hd 57 15H176 SCREW 111 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 115498 SCREW, mch, slot, hex, wash hd 130 287911 BOARD, filter, 120V GFI 137 236352 POTENTIOMETER, adjust, pressure 1

includes 37a37a 112382 NUT, potentiometer 1

48 BOX, control, ST287905 Ultra Max II 490/495, models 249911,

239913, 249914, 249915, 249916 and249917 1

287906 Ultra Max II 595, model 249918 and249919 1

49 287909 KIT, control board, 120V ST 150 277229 COVER, control 151Y 15K383 LABEL, Ultra Max II Smart Control 156 253366 CORD, power, 490/495

253367 CORD, power, Lo/Hi--boy 490/495 1253371 CORD, power, 595 1

58 195428 BOOT, toggle 1127 120165 SCREW, mach, phillips, pan hd 1128 120313 SCREW 1129 158674 O--RING 1

17309675

Wiring Diagram

Ref 56

Ref 37

Ref 38

PowerPlug

ON/OFFSwitch

PressureTransducer

Potentiometer

Black Wire

Black Wire

White Wire

Green Wire

Green

18 309675

TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify thedistributor near you:1--800--690--2894 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves theright to make changes at any time without notice.

Graco Headquarters: MinneapolisInternational Offices: Belgium, Korea, China, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441http://www.graco.com

Written in USA 11/2002, Rev 07/2008

Date post:	02-Sep-2019
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309675M Ultra 395/495/595, Ultra Max II 490/495/595, Parts · 3300 psi (228 bar, 22.8 MPa) Maximum...

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