3M™Cross-ConnectCabinets4220and4230with3M™Self-StripBlocks4320and3MQuickConnectSystemQCS2810

Instructions

November 200978-8122-3169-0-E 3

2 78-8122-3169-0-E

Contents1.0 General...........................................................................................................................................3

2.0 CabinetOverallDescription..........................................................................................................4

3.0 3M™AccessoriesandSpareParts..................................................................................................7

4.0 3M™ToolsandTestEquipment.....................................................................................................9

5.0 PourinPlaceConcreteMountingPadsforCabinets...................................................................10

6.0 3M™Cross-ConnectCabinetInstallation....................................................................................13

7.0 CablePortSealing........................................................................................................................14

8.0 ShieldBonding.............................................................................................................................18

9.0 CableTerminationtothe3M™Self-StripBlocks4320...............................................................18

10.0 IdentificationofSelf-StripBlocksusingnumberlabels..............................................................21

11.0 JumperWireInstallationandRouting.........................................................................................22

12.0 AccessoriesInstallation...............................................................................................................23

13.0 ElectronicandFiberEquipmentMounting..................................................................................24

78-8122-3169-0-E 3

1.0 General

1.1 Theseinstructionsprovidetheinformationnecessaryfortheinstallationofthe3M™Cross-ConnectCabinets4220and4230Series.The4220and4230seriescabinetsholdframesthataccommodate3M™Self-StripSystemCross-ConnectBlocks4320and3MQuickConnectSystemQCS2810.Thecabinetsareavailableemptyorwithloadedframes.Theframescanbeorderedemptyorloadedwithblocks.Slabpreparation,cabinetmounting,cablepreparation,splicing,jumperinstallationandaccessoriesofthecabinetarecoveredintheinstruction.

1.2 Tomaketheseinstructionseasiertoread,abbreviatedcabinetproductnumberswillbeusedthroughoutthesteps.UsetheNamingGuidetodeterminethepropercabinetproductnumbersneededforyourapplication.

4220V - G - QCSHC 3600 - 1800 / T - A

Cabinet Series

Cabinet Size and Style

Type of Terminal Block (QCS-2810 Block, Hi Cat twisted tail)

Cabinet Maximum Pair Capacity

Cabinet Pair Count Provided

Connector on the end of stub of the Block

Cabinet Color (Almond)

Cabinet with QCS-2810 Block:

4220V - G - SSHCTO 3600 - 1800 GBM - A

Cabinet Series

Cabinet Size and Style

Type of Terminal Block (self-strip, hicat, tan & orange)

Cabinet Maximum Pair Capacity

Cabinet Pair Count Provided

Connector on the end of stub of the Block

Cabinet Color (Almond)

Cabinet with SS Block:

*See pages 4 - 6 for specific detail.

1.3 Cabinetmountingmethods.Chooseandprocurematerialsforoneofthefollowingmountingmethods.•3M™MountingRing4256forthe4220and4230cabinet(seestep5.2)forpourinplacepad•1/2-13UNCanchorinserts(4)(usewithpour-in-placepad,seestep5.1(b)•Manufacturedprecastorfabricatedpad

Additionalmaterialsneededforcabinetinstallation:•Portsealingmaterials•Splicingconnectors•3M™Scotchlok™ShieldBondconnectorsandbondperapprovedcompanypractice•Identification/locationlabels

1.4 Toolsareneededforthecabinetinstallation:•3/8"and1/2"socketwrenchsets•module/connectorsplicingtools•standardhandtools

4 78-8122-3169-0-E

2.0 CabinetOverallDescription2.1 3M™Cross-ConnectCabinet4220D/DD,E/EE,

andET/EETW

H

D

Cabinetswith3M™Self-StripBlocks4320

CabinetProduct#

Max.PairCountSS

4320

Max.#ofFramesSS

4320

FrameNumber

DimensionsWidth/Depth/Height SingleSided

DoubleSided

LowProfile

HighProfile

4220D 600 1 SS6 22 1/4 x 18 x 49 3/4 X X

4220DD 1200 2 SS6 22 1/4 x 18 x 49 3/4 X X

4220E 900 1 SS9 36 1/2 x 18 x 49 3/4 X X

4220EE 1800 2 SS9 36 1/2 x 18 x 49 3/4 X X

4220ET 1350 1 SS1350 36 1/2 x 18 x 64 3/4 X X

4220EET 2700 2 SS1350 36 1/2 x 18 x 64 3/4 X X

Cabinetswith3MQuickConnectSystemQCSBlocks2810

CabinetProduct#

Max.PairCountQCS

2810

Max.#ofFrames

QCS2810

FrameNumber

DimensionsWidth/Depth/Height SingleSided

DoubleSided

LowProfile

HighProfile

4220D 600 1 QCS6 22 1/4 x 18 x 49 3/4 X X

4220DD 1200 2 QCS6 22 1/4 x 18 x 49 3/4 X X

4220E 1200 2 QCS6 36 1/2 x 18 x 49 3/4 X X

4220EE 2400 4 QCS6 36 1/2 x 18 x 49 3/4 X X

4220ET 1800 2 QCS9K 36 1/2 x 18 x 64 3/4 X X

4220EET 3600 4 QCS9K 36 1/2 x 18 x 64 3/4 X X

78-8122-3169-0-E 5

2.2 3M™Cross-ConnectCabinet4220F/G,KF/K/KTandT3M™Cross-ConnectCabinet4230G,KF/K/KTandT

W

H

D

Cabinetswith3M™Self-StripBlocks4320

CabinetProduct#

Max.PairCountSS

4320

Max.#ofFramesSS

4320

FrameNumber

DimensionsWidth/Depth/Height SingleSided

DoubleSided

LowProfile

HighProfile

4220F 1800 3 SS6 57 1/2 x 18 x 49 3/4 X X

4220G 3600 6 SS6 57 1/2 x 18 x 49 3/4 X X

4220KF 2700 3 SS9K 57 1/2 x 18 x 64 3/4 X X

4220K 5400 6 SS9K 57 1/2 x 18 x 64 3/4 X X

4220TF 1800 2 SS9K 44 x 26 x 68 3/4 X X

4220T 3600 4 SS9K 44 x 26 x 68 3/4 X X

4230F 1800 3 SS6 57 1/2 x 26 x 49 3/4 X X

4230G 3600 6 SS6 57 1/2 x 26 x 49 3/4 X X

4230KF 2700 3 SS9K 57 1/2 x 26 x 64 3/4 X X

4230K 5400 6 SS9K 57 1/2 x 26 x 64 3/4 X X

4230KT 5400 6 SS9K 57 1/2 x 26 x 68 3/4 X X

4230T 3600 4 SS9K 44 x 26 x 68 3/4 X X

Cabinetswith3MQuickConnectSystemQCSBlocks2810

CabinetProduct#

Max.PairCountQCS

2810

Max.#ofFrames

QCS2810

FrameNumber

DimensionsWidth/Depth/Height SingleSided

DoubleSided

LowProfile

HighProfile

4220F 2400 4 QCS6 57 1/2 x 18 x 49 3/4 X X

4220G 4800 8 QCS6 57 1/2 x 18 x 49 3/4 X X

4220KF 3600 4 QCS9K 57 1/2 x 18 x 64 3/4 X X

4220K 7200 8 QCS9K 57 1/2 x 18 x 64 3/4 X X

4220TF 2700 3 SS9K 44 x 26 x 68 3/4 X X

4220T 5400 6 SS9K 44 x 26 x 68 3/4 X X

4230F 2400 4 QCS6 57 1/2 x 26 x 49 3/4 X X

4230G 4800 8 QCS6 57 1/2 x 26 x 49 3/4 X X

4230KF 3600 4 QCS9K 57 1/2 x 26 x 64 3/4 X X

4230K 7200 8 QCS9K 57 1/2 x 26 x 64 3/4 X X

4230KT 7200 8 QCS9K 57 1/2 x 26 x 68 3/4 X X

4230T 5400 6 QCS9K 44 x 26 x 68 3/4 X X

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2.3 3M™Cross-ConnectCabinet4230LF/LandMF/M W

H

Cabinetswith3M™Self-StripBlocks4320

CabinetProduct#

Max.PairCountSS

4320

Max.#ofFramesSS

4320

FrameNumber

DimensionsWidth/Depth/Height SingleSided

DoubleSided

LowProfile

HighProfile

4230LF 3600 4 SS9K 76 3/4 x 26 x 64 3/4 X X

4230L 7200 8 SS9K 76 3/4 x 26 x 64 3/4 X X

4230MF 3000 SS6N 72 x 26 x 49 3/4 X X

4230M 6000 SS6N 72 x 26 x 49 3/4 X X

Cabinetswith3MQuickConnectSystemQCSBlocks2810

CabinetProduct#

Max.PairCountQCS

2810

Max.#ofFrames

QCS2810

FrameNumber

DimensionsWidth/Depth/Height SingleSided

DoubleSided

LowProfile

HighProfile

4230LF 4500 5 QCS9K 76 3/4 x 26 x 64 3/4 X X

4230L 9000 10 QCS9K 76 3/4 x 26 x 64 3/4 X X

4230MF 3000 5 QCS6 72 x 26 x 49 3/4 X X

4230M 6000 10 QCS6 72 x 26 x 49 3/4 X X

2.4 ClearanceRequirementsofCabinets

4220 D/DD E/EE F/G,KF/K

A 22 ½" 36 ½" 57 ½"

B 18" 18" 18"

C 19" 33 ½" 27"

C 56" 85" 72"

4230 KF/K/KT LF/L MF/M T

A 57 ½" 77" 77" 44'

B 26" 26" 26" 26'

C 27" 36 ½" 36 ½" 21'

C 80" 99" 99" 68'

D

C Dou

ble-

side

d C

abin

ets

78-8122-3169-0-E 7

2.5 3M™Framescanbeorderedloadedwithblocksorempty.Blockscanbeterminatedwith3M™MS2™SplicingModulesor3M™710Connectors.

3M™ Frame SS6 for use in3M™ Cross-Connect Cabinets D/DD, F/G Series

3M™ Frame SS9 for use in3M™ Cross-Connect Cabinets E/EE Series

3M™ Frame SS9K for use in3M™ Cross-Connect Cabinets KF/K/KT, T and

LF/L Series

3M™ Frame SS6N for use in3M™ Cross-Connect Cabinets MF/M Series

3M™ Frame SS1350 for use in3M™ Cross-Connect Cabinets ET/EETSeries

3M™ Frame QCS9K for use in3M™ Cross-Connect Cabinets KF/K/KT, T and

LF/L Series

8 78-8122-3169-0-E

3.0 3M™AccessoriesandSpareParts3.1 a)3M™ChamberCover4246forSS-Coversempty

framepositionsinD/DD,F/Gcabinets.

b)3M™ChamberCover4246-K-CoversemptyframepositionsinKF/K,LF/Lcabinets.

c)3M™ChamberCover4246for3MQuickConnectSystemQCS-CoversemptyframepositionsinD/DD,F/Gcabinets.

b)3M™ChamberCover4246-Kfor3MQuickConnectSystemQCS-CoversemptyframepositionsinKF/K,LF/Lcabinets.

3.2 3M™MountingRings-Toanchorcabinetsontotheconcreteslab.

a)4256-D/DDfortheD/DDcabinets

b)4256-E/EEfortheE/EEandET/EETcabinet

c)4256-F/GfortheF/G,KF/K/KT,LF/L,andMF/Mcabinets

Note: Dimensions shown on page 10.

3.3 3M™PortKits

a)3M™PortKit4297-2

4" diameter

b)3M™PortKit4297-3 3 1/4" diameter

c)3M™FlexiblePortEntryKit4297-FPE

Note: Expanding foam required.

11”4”

78-8122-3169-0-E 9

3.4 3M™FlexPortKit4298-Providesbaseisolationwiththe3MPortKit4297.

3.5 3M™Self-StripBindingPostBlockKits4320availablein15",48"and62"taillengths.

710 MS2™

3.6 3M™QuickConnectSystem2810

3.7 3M™Self-StripReplacementCaps4320-100tan,100orange

3.8 Capsfor3M™QuickConnectSystem2810

3.9 3M™PriorityCircuitCaps4324-Forprotectingprioritycircuits.4324-R4324-Y yellow

3.10 PriorityCapsfor3M™QuickConnectSystem2810

3.11 3M™SpacerBlocks4361-Coversemptyblockpositionsinframes.

4361 Self-Strip Blocks

3.12 SpacerBlockfor3M™QuickConnectSystem2810

10 78-8122-3169-0-E

3.13 3M™JumperWireSpools• 4068-800'24AWGorange/whitejumperwire• 4069-250'24AWGorange/whitejumperwire• 4368-800'22AWGred/whitejumperwire• 4369-250'22AWGred/whitejumperwire• 4368-800'22AWGred/whitejumperwire• 4369-250'22AWGred/whitejumperwire

3.14 3M™SplitAccessPanelKit

78-8122-3169-0-E 11

4.0 3M™ToolsandTestEquipment4.1 3M™SpliceHead4041-Forsplicing3M™MS2™

Modules.

4.2 3M™710Uni-Presser25-PairCutterPresser-Forsplicing3M™710Connectors.

4.3 3M™Self-StripPairPocketTestProbe4327P

4.4 3M™Self-StripPairProbeandDish4327-A3M™Self-StripPairProbew/oDish4327

4.5 3M™SinglePairTestProbe2827

4.6 3M™SinglePairTestProbe2827andDish

12 78-8122-3169-0-E

5.0 PourinPlaceConcreteMountingPadsforCabinets

5.1 3M™MountingRingsarerecommendedforthepourinplaceconcretemountingpad.Thisgivesthecabinetsupportandproperlylocatestheanchorbolts.

Figure Model A B UsedWithCabinets

1 4256 D/DD 26” 19” D/DD Series

1 4256 E/EE 41” 19” E/EE, ET/EET Series

2 4256 F/G 62” 19” F/G/KF/K/MF/M/LF/L/KT Series

Cable duct location markers

Opening14 3/4" x 6 3/4"

Removable section for rehab

Internal Mount

External Mount

A

B

Figure 1

Opening14 3/4" x 6 3/4"

Opening14 3/4" x 6 3/4"

Cable duct location markers

Internal Mount

Removable section for rehab

External Mount

A

B

Figure 2

78-8122-3169-0-E 13

5.2 PadPreparation

Note: Follow your company’s recommended procedures or these pad dimensions and guidelines: 1. Larger pads are for the convenience of the craftspeople and to control vegetation around the cabinet. 2. Smaller pads should extend six (6) inches around the mounting ring. Smaller pads (front to back) will

require increased thickness to support cabinet. 3. Reinforcing concrete is recommended.

a)3M™MountingRing

1) Preparegroundsurfaceatcabinetlocationandbuildconcreteformtothedimensionsofthedrawing.

2) Keepthecableentryarea(s)ofpadclearofconcrete.

3) Placecableduct(s)alignedwithcableductlocationmarkersonthemountingring.

4) Placelevelingstakesperdrawingdimensions.Topsofstakesmustbelevelwitheachotherandwiththeform.

5) Attachtheanchorstothebottomofthemountingringwithbolts(anchorsandboltsprovidedwithring).

Note: Anchors can be located for either internal or external attachment to the cabinet.Note: Side of mounting ring can be cut open for placement around cable for rehab applications.

6) Setmountingringonlevelingstakesandmakesureringislevelwithconcreteform.Securetolevelingstakeswithfournails.

7) Pourconcretearoundmountingringuntilconcreteislevelwithtopofring.Inspectforgoodconcreteflowaroundanchors.

Note: Optional procedure is to pour and level concrete. Then press mounting ring into soft concrete until it is flush with top surface.

8) Recommendedpaddimensions:

Model OverallPadWxD LocationsofLevelingStakes CableDucts/SweepsEntryLocation

Number A B C D E F G H J K

4256 D/DD 38" 60" 24" 7" 17" 21 ½" 19" 9 ½" 7" 26 ½"

4256 E/EE 53" 75" 29" 12" 17" 29" 15" 19" 7" 34"

4256 F/G 74" 75" 50" 12" 17" 29" 32" 21" 7" 34"

leveling stakes (4)

A

C

K

F

EB

D

4"

3M™ Mounting Ring 4256 F/G/K/M/L shown

J

G

cable entry area

H

14 78-8122-3169-0-E

b)UsingAnchorInserts

1) Preparegroundsurfaceatcabinetlocationandbuildconcreteformtothedimensionsofthedrawing.

2) Keepthecableentryareaofpadclearofconcrete.

3) Pourconcrete,makingsuresurfaceislevel.

4) Placeanchorinsertsatdimensionsofdrawings.Selectinternalorexternalattachmenttocabinet.

Model OverallPadWxD CableDucts/SweepsEntryLocation ConcreteAnchorLocation

Number A B C D E F G H J K

4220 D/DDInternal 38" 60" 9 ½" 19" 26 ½" 7" 11" 16" 25" 10"

4220 E/EEInternal 53" 75" 19" 15" 34" 7" 18 ½" 16" 32 ½" 10"

4220/4230F/G/K/M/LInternal

74" 75" 20" 34" 34" 7" 20" 33 ¾" 32 ½" 10"

4220 D/DDExternal 38" 60" 9 ½" 19" 26 ½" 7" 7" 24" 23 ½" 13"

4220 E/EEExternal 53" 75" 19" 15" 34" 7" 7 3/8" 38 3/8" 31" 13"

4220/4230F/G/K/M/LExternal

74" 75" 20" 34" 34" 7" 7 3/8" 59 3/8" 31" 13"

Note: Depth equals 4".

K

J

HG

E

FB

C

D

A

78-8122-3169-0-E 15

6.0 3M™Cross-ConnectCabinetInstallation6.1 Installfeederanddistributioncables.Providecablelength:

a) 4220D/DD,E/EE,-10'abovepad

b) 4220ET/EET-12'abovepad

c) 4220/4230F/G,MF/M-14'abovepad

d) 4220/4230KF/K/KT-16'abovepad

e) 4230LF/L-18'abovepad

6.2 Positioncabinetonmountingpad.

a) Single-sidedcabinet,loosenthescrewsandremovebackpanel.

b) Double-sidedcabinet,openreardoorsandremoveframes,iffactoryinstalled.

Note: Remove all frames to minimize weight.

c) Removetopandfrontaccesspanels,frontcableportplate,andlowerframesupport.

Note: If a lift boom truck is used, reposition the two side lifting straps for attachment of a sling. Attach lift device (sling) to cabinet lift straps.

d) Positioncabinetontothemountingpointsoftheringoranchors.Aligncableswithcableports.

6.3 Securecabinettothepad.Thecabinetshavetwosetsofmountingholes,externalandinternal.Refertoyourcompanypracticeforwhichonetouse.

a) Externalmountingusesthemountinglugsprovidedwiththecabinet.Mountinglugs,1/2"bolts,andshimsareinthepartsbagincludedwiththecabinet.

shim

mounting lug

16 78-8122-3169-0-E

b) Internalmountingusesthe1/2"boltsprovidedwiththecabinet.Theinternalmountingholesarelocatedontheinsideflangedportionofthebase.

c) Forproperdoorclearanceandoperationthecabinetdoorsmustbesquare.Shimsareprovidedforthispurpose.

6.4 Whenthecabinetisinplace,removetheliftingstrapsboltedtothesidesofthecabinet.Replacetheboltswiththecarriage-boltheadstotheoutsideofthecabinet.

6.5 Identifycabinet(streetaddress)onstreetsidedooraccordingtoyourcompanyprocedure.

Internal Mount Position

6.6 Reversethedoorsandremovablebackpaneltoinstalla3M™Cross-ConnectCabinet4220D,E,F,KF,KTor4230MForLFagainstawallorobstruction:

Note: Mounting pad requirements are the same.

a) Removethedoorswiththehingesandthedoorlatchingsystemfromthefrontofthecabinet.

b) Removethebackpanelanditssupportsandattachthemtothefrontofthecabinetusingthesamehardware.

c) Attachthedoorlatchingsystemanddoorswiththehingestothebackofthecabinet.Thebaseaccesspanelshouldbeonthedoorside.

d) Mountthecabinetanddoallworkthroughthedoorsandbaseaccesspanel.

Note: These cabinets are intended for OSP (Outside Plant) applications only. The cabinets shall not contact the exterior wall of any building.

78-8122-3169-0-E 17

7.0 CablePortSealing

Sixmethodsareavailabletosealthecabinetcableports: •Method1-SealingTapecollar •Method2-Foamcollar •Method3-3M™FlexiblePortEntryFPEKit4297 •Method4-Sleeve/Compound •Method5-Sleeve/Compound/MoistureBlock •Method6-3M™FlexPortKit4298(wraparound)

7.1 Method1–SealingTapeCollar

Materials required: • 1 1/2 x 1/8 inch sealant tape

a) Removecablesheath.

b) Cleanandscuffcableinlocationofcableports.

c) Installshieldconnectorsandattachbondstraps,makingsurethatthestrapswillreachthebondplate.

Sheath required for cable with sealing tape collar application

14"

Slab

d) Wrapsealingtapearoundcable.Builddiameterto1/4"largerthanI.D.ofcableport.

e) Replacetopaccesspanelusingsuppliedfastenersandself-tappingscrews

f) Installcableportsaroundcablewithsealingtape.

g) Replacefrontaccesspanelusingsuppliedfasteners.

h) Attachfoamsealacrossfrontofcabinet.

18 78-8122-3169-0-E

7.2 Method2–FoamCollar

Materials required: • 3M™ Foam Tape 4430• 3M™ Scotchcast™ Pedestal Base 4411B Sealant Kit

a) Installbasecoverplate(s).

b) Replacetopaccesspanelusingsuppliedfastenersandself-tappingscrews.

c) Replacefrontaccesspanelusingsuppliedfasteners.

d) Attachfoamsealacrossfrontofcabinet.

e) Wrap4430foamtapearoundthecablesatthetopoftheports.Makeitlargerthantheinsidediameteroftheports.

f) Slidethetapebundledownintotheportopenings.Leavea1/2"ofspacebetweenthetapeandthetopoftheportsforfoamexpansion.Tightenallbolts.

g) Mixthe4411expandingsealantaccordingtoinstructionsprovided.

Note: Carefully follow safety, health and environmental information given on product label or the Material Safety Data Sheet for the compound being used.

h) Pourtheexpandablefoam1/8"thickontopofthefoamtape.Ensurethatthematerialsurroundsthecablesandcreatesaseal.Allow10minutesforthefoamtohardenbeforemovingcables.

78-8122-3169-0-E 19

7.3 Method3–3M™FlexiblePortEntryKit4297-FPE

Materials required: • 3M™ Flexible Port Entry Kit 4297-FPE• 3M™ Scotchcast™ Pedestal Base 4411B Sealant Kit

Note: This option is used when several cables enter into the cabinet. It uses a large, open cable port and is sealed with 3M™ Foam Tape 4430 and 4411 expanding sealant.

a) Replacetopaccesspanelusingsuppliedfastenersandself-tappingscrews.

b) Replacefrontaccesspanelusingsuppliedfasteners.

c) Attachfoamsealacrossfrontofcabinet.

Front Plate

+ Long Pan

d) Removefactoryinstalledblackportsfromthecabinet.

e) Removethefrontplatefromtheflexibleportentrykit.Installtheportbodyontothethreadedstuds.

f) Placecablesintoportandinstallthefrontplate.Wrapeachcablewithatleastonelayeroffoamtape.Leave1/2"ofspacebetweenthetopofthetapeandtopoftheport.Installbasecoverplate.Tightenallbolts.

g) Mixtheexpandingsealantaccordingtomanufacturer'sinstructions.

Note: Carefully follow safety, health and environmental information given on product label or the Material Safety Data Sheet for the compound being used.

h) Pour3M™ExpandableSealant44111/8"thickontopofthefoamtapeandensurethatthematerialsurroundsthecablesandcreatesaseal.Allowspaceforfoamtoexpand.

i) Allowfoamtoharden,usually10minutes,thencontinuewithsplicing.

20 78-8122-3169-0-E

7.4 Method4–Sleeve/Compound

a) Slidesleeve(s)includedwithcabinetovernewendofcables.

b) Installsleevetocableandblackcableportasshown.

c) Fillsleevewith3M™Re-enterableCompound8882,3M™ExpandingFoam4411or3M™EncapsulatingCompound4407.

Note: Carefully follow safety, health and environmental information on the product label or Material Safety Data Sheet for compound being used.

d) Replacetopaccesspanelusingsuppliedfasteners.

e) Replacefrontaccesspanelusingsuppliedfasteners.

f) Attachfoamsealacrossfrontofcabinet.

7.5 Method5–Sleeve/Compound/MoistureBlock

a) Slidesleeve(s)includedwithcabinetovernewendofcables.

b) Installsleevetocableandblackcableportasshown.

c) Fillsleevewith3M™Re-enterableCompound8882,ExpandingSealant4411orEncapsulatingCompound4407.

Note: Carefully follow safety, health and environmental information on the product label or Material Safety Data Sheet for compound being used.

d) Replacetopaccesspanelusingsuppliedfasteners.

e) Replacefrontaccesspanelusingsuppliedfasteners.

f) Attachfoamsealacrossfrontofcabinet.

7.6 Method6–3M™FlexPortKit4298(wraparound)

a) Wrap4298flexportsleevearoundcableandpresssideseamtogether.

b) Foldoverblackcableportandsecurewithacabletie.

c) Securetocablewithacabletie.

Note: This method provides a simple moisture barrier between the ground and the cabinet interior.

Note: The 4298 flex port kit can also be used for Method 4 and Method 5.

d) Replacetopaccesspanelusingsuppliedfastenersandself-tappingscrews.

e) Replacefrontaccesspanelusingsuppliedfasteners.

f) Attachfoamsealacrossfrontofcabinet.

78-8122-3169-0-E 21

8.0 ShieldBonding8.1 Install3M™ShieldBondConnectorsaccordingto

yourcompany'spractice.Attachbondstrapsbetweentheshieldbondconnector(s)andthecabinetbondplate.

8.2 Identifycablebondstrapsonbondloglabelinthecabinet.

9.0 CableTerminationtothe3M™Self-StripBlocks43209.1 Breakfeederanddistributionfieldcablesinto

100-pairgroups.Routethegroupsuptothetiebarandacrosstotheappropriateframelocationaccordingtothecross-connectblockcountsinSection9.2.

22 78-8122-3169-0-E

9.2 Determinefeeder/distributionlayoutperillustrationsbelow.

RecommendedFeederDistributionLayouts

1 101

2001 D

i S T100 400

Front to Back pass through

3M™ Cross-Connect Cabinets 4220 D/DD Series

1

300 (450)

300 (450)

600 (900)

1

F E E D E r

301

D i S T r i B u T i o N

D i S T r i B u T i o N

Front to Back pass through

3M™ Cross-Connect Cabinets E/EE Series ET/EET Series

Cabinets in ( )

1

600 or (900)

300 or (450)

300 or (450)

1

600 or (900)

900 or (1350)

601 or (901)

301 or (451)

901 or (351)

301 or (451)

1200 or (1800)

F E E D E r

D i S T r i B u T i o N

D i S T r i B u T i o N

D i S T r i B u T i o N

F E E D E r

Front to Back pass through

3M™ Cross-Connect Cabinets F/G Series KF/K Series Cabinets in ( )

1

300

DISTRIBUTION

301

600

DISTRIBUTION

601

900

DISTRIBUTION

1

300

FEEDER

301

600

FEEDER

601

900

FEEDER

901

1200

DISTRIBUTION

1201

1500

DISTRIBUTION

1501

1800

DISTRIBUTION

BLANK

3M™ Cross-Connect Cabinets 4230 MF/M Series

1

450

DISTRIBUTION

451

900

DISTRIBUTION

1

450

FEEDER

451

900

FEEDER

901

901

1050

1200

FEEDER

DIST

1051

1500

DISTRIBUTION

1501

1950

DISTRIBUTION

1951

2400

DISTRIBUTION

3M™ Cross-Connect Cabinets 4230 LF/L Series

Note: Drawings are not to scale

78-8122-3169-0-E 23

9.3 Installingtheframesintothecabinet.

a) Double-sidedcabinets:Installtheframesononesideandsplicethem.Installtheothersideandsplice.SeeSection9.6.

b) Restframesonbottompivots.

c) Attachsafetycabletoframe.

Note: 3M™ Cable Frame Support Kit 4320 available in 28" and 38" length. See sales rep for information. 3M Part # 80-6113-2605-1

9.4 Spliceframemodulestothefieldcable.

a) Setupasplicingheadandsupportingsystem.

b) Positionthespliceheadsothatconnectionsaremadeinstaggeredgroupsformaximumcablelength.

c) Spliceframestothefieldcableperyourcompanyprocedure.

d) Cabletiegroups,creatingadequateslacktolowerframes.

Cable Frame Support

9.5 Cableslackstorageintheframe(optional)

a) Dressfieldcabletocompleteanupanddownloopofconductorspluslengthtosplicetotheframetails.Foldandbundlethesegroupssothattheywilltuckintothespacebehindtheframes/blocks.Splicethefieldconductorstotheblocktails.

b) Usetheholesinthebackintheframetosecurethegroupsinplace.Makesuretomaintaintheslacksotheframecanbeloweredfromthecabinet.Securethegrouptothebottomoftheframe.

Note: If you are using non-sealed 3M™ MS2™ Modules, install 3M™ Sealant Boxes 4075 or 4077 Series to them.

Note: Carefully follow safety, health and environmental information on sealant box label or Material Safety Data Sheet.

24 78-8122-3169-0-E

9.6 Splicingtheframesonthesecondsideofadouble-sidedcabinet.

a) Afterthefirstsideofthecabinetiscompletelyspliced,installoneframeintheothersideofthecabinet.Resttheframeonthepivotsandattachthesafetycabletotheframe.

b) Mountthespliceheadalongsidetheframe.Splicethefieldconductorsandblocktailswiththesamemethodastheotherframesplices.

c) Completethesplices,andbundleandstorethemfollowingyourcompanyprocedures.

d) Repeatthisprocedurewiththemiddleframe.

e) Supporttheframeclosetothelastframeposition.Donotinstallitintothecabinet.Keepitoffthegroundtopreventdamage.

f) Untietheblocktailsfromthetheframe.Layitonthemetalside.Bringthetailstothecabinet.

g) Mountthespliceheadinthecabinetsothesplicescanbebundledandstoredinthesamemethodastheframes.

h) Splicethefieldconductorsandblocktailsfollowingyourcompanypractice.

i) Completethesplicingandinstalltheframe.Attachthesafetycabletotheframe.

j) Bundlethesplicesintheframethesameastheotherframes.

k) Secureallframesintheuprightposition.

10.0 IdentificationofSelf-StripBlocksUsingNumberLabels10.1 Removeprotectortapefromidentificationpadson

theblocksinthecabinet.

10.2 Selectlabels,bluefordistributionorgreenforfeeder.Detachastripof20labelswithyourcountfromsheet.Carefullyremoveprotectivebackingfromstrip.

Note: 3M™ Tag Labels 4379 PYL Purple and Yellow tag labels available for DSL and VDSL marking in counts 1-1800, 1801-3600 and 3601-5400.

10.3 Alignthepropernumbersuchas1-6-11,etc.withtheblockpadsonleftandpressintoplace.Alignnumberssuchas5-10-15,etc.withrightsideblockpadsandpressinplace.Removethetoplinerofthenumbers.

10.4 FillinBindingPostLogonthecabinetdoorwiththecablepaircountinformation.

78-8122-3169-0-E 25

11.0 JumperWireInstallationandRoutingofthe3M™Self-StripBlocks432011.1 Makesuretheassignedbinderpostslotisinthe

vertical/insertionposition.

Cleancuttheendofthejumperwireandbendit90˚.

90° Hook

3/4"

11.2 SeparatethepairTIP-left(tan),RING-right(orange).Slideasinglejumperwirealongtheposttroughguide.Insertitintotheportandpushitthroughthepostuntilthewireextendsouttheexitport.

11.3 Withascrewdriverbladefullyinsertedintopostslot,rotatepost90°clockwiseuntilthewireendcutsoff.Thepostslotshouldbehorizontal.

Note: « The wire cut off is the indication that the wire is connected.

11.4 Toremoveajumperwire,rotatethepostwithascrewdriver90˚counterclockwise.Thepostslotwillbevertical.Removethewirefromthepost.Alwayspullitoutofthecrossconnectboxforgoodhousekeeping.

riNG - rightTiP - left

3" slack each end

Pair 1 Pair 5

Pair 25Pair 21

3" slack each end

11.5 Alwaysroutejumperwiresbelowthebindingposts.

Note: Leave 3” of slack on each end of the jumper for easy tracing.

26 78-8122-3169-0-E

11.6 Alwaysroutejumpersaroundthebottomoftheframe.Theexampleisa3M™Cross-CabinetCabinet4220F/G.

11.7 Accessthesplicechamberareabyroutingthejumpersaroundthebottomoftheframes,theframescanbeloweredindividuallyforeasyaccessintothesplicechamberarea.

a) Makesuretheframesecuritychainishookedtothetopoftheframe.

b) Loosenthecenterframescrewsatthetopofthejumpertroughandswingtheframedown.

Front to Back pass through

12.0 AccessoriesInstallationofthe3M™Self-StripBlocks432012.1 3M™Single-PairProbes4327Series:

a) Aligntheprobepinsandinsertincapstestports.

b) Depresstheclampstoallowclearanceovercapheads.Pushprobeforwarduntilclampssnapbehindcaphead.

c) 3M™Self-StripPocketTestProbe4327P

a)Thisprobeisinstalledwiththesameproceduresasthe4327probe.Itisusedasapersonaltestprobeasneeded.

12.2 3M™PriorityCircuitCaps4324SS:

a) Attach4324prioritycapsonspecialcircuitsforidentificationandprotectionfromprobeinsertion.

b) Identifycircuitonmattesurfaceofprioritycap.

c) Installthecapbypushingthetwolegsbetweenthebinderpoststobeprotected.

13.0 CableTerminationtothe3M™QuickConnectSystemQCSBlocks281013.1 Breakfeederanddistributionfieldcablesinto

100-pairgroups.Routethegroupsuptothetiebarandacrosstotheappropriateframelocationaccordingtothecross-connectblockcountsinSection13.2.

78-8122-3169-0-E 27

13.2 Installingtheframesintothecabinet.

a) Double-sidedcabinets:Installtheframesononesideandsplicethem.Installtheothersideandsplice.SeeSection13.6.

b) Restframesonbottompivots.

c) Attachsafetycabletoframe.

Note: 3M™ Cable Frame Support Kit 4320 available in 28" and 38" length. See sales rep for information. 3M Part # 80-6113-2605-1

13.3 Spliceframemodulestothefieldcable.

a) Setupasplicingheadandsupportingsystem.

b) Positionthespliceheadsothatconnectionsaremadeinstaggeredgroupsformaximumcablelength.

c) Spliceframestothefieldcableperyourcompanyprocedure.

d) Cabletiegroups,creatingadequateslacktolowerframes.

Cable Frame Support

13.4 Cableslackstorageintheframe(optional)

a) Dressfieldcabletocompleteanupanddownloopofconductorspluslengthtosplicetotheframetails.Foldandbundlethesegroupssothattheywilltuckintothespacebehindtheframes/blocks.Splicethefieldconductorstotheblocktails.

b) Usetheholesinthebackintheframetosecurethegroupsinplace.Makesuretomaintaintheslacksotheframecanbeloweredfromthecabinet.Securethegrouptothebottomoftheframe.

Note: If you are using non-sealed 3M™ MS2™ Modules, install 3M™ Sealant Boxes 4075 or 4077 Series to them.

Note: Carefully follow safety, health and environmental information on sealant box label or Material Safety Data Sheet.

28 78-8122-3169-0-E

13.5 Splicingtheframesonthesecondsideofadouble-sidedcabinet.

a) Afterthefirstsideofthecabinetiscompletelyspliced,installoneframeintheothersideofthecabinet.Resttheframeonthepivotsandattachthesafetycabletotheframe.

b) Mountthespliceheadalongsidetheframe.Splicethefieldconductorsandblocktailswiththesamemethodastheotherframesplices.

c) Completethesplices,andbundleandstorethemfollowingyourcompanyprocedures.

d) Repeatthisprocedurewiththemiddleframe.

e) Supporttheframeclosetothelastframeposition.Donotinstallitintothecabinet.Keepitoffthegroundtopreventdamage.

f) Untietheblocktailsfromthetheframe.Layitonthemetalside.Bringthetailstothecabinet.

g) Mountthespliceheadinthecabinetsothesplicescanbebundledandstoredinthesamemethodastheframes.

h) Splicethefieldconductorsandblocktailsfollowingyourcompanypractice.

i) Completethesplicingandinstalltheframe.Attachthesafetycabletotheframe.

j) Bundlethesplicesintheframethesameastheotherframes.

k) Secureallframesintheuprightposition.

14.0 Identificationof3M™QuickConnectSystemQCSBlocks2810UsingNumberLabels

14.1 Removeprotectortapefromidentificationpadsontheblocksinthecabinet.

14.2 Selectlabels,bluefordistributionorgreenforfeeder.Detachastripof20labelswithyourcountfromsheet.Carefullyremoveprotectivebackingfromstrip.

14.3 Alignthepropernumbersuchas1-11-21,etc.withtheblockpadsonleftandpressintoplace.Alignnumberssuchas10-20-30,etc.withrightsideblockpadsandpressinplace.Removethetoplinerofthenumbers.

14.4 FillinBindingPostLogonthecabinetdoorwiththecablepaircountinformation.

15.0 JumperWireInstallationandRoutingofthe3M™QuickConnectSystemQCSBlocks2810

15.1 Openfeederpairjumpercapbypushinguponlatchandrotatingup.InsertjumperwireendsA(tip)leftandB(ring)rightintowireopeningsincap,makingsuretheyareinsertedallthewaytothebackofthecap.

78-8122-3169-0-E 29

15.2 Whileholdingthejumperwiresinplace,closethecapandpresstosnaplatchfirmlyintoplace.

15.3 Routejumperwirestodistributionpairthroughwireloopsonblockendsandthroughverticalandhorizontalwireways.Cutjumperwirestoappropriatelength,leavingatleast5cm(2inches)ofslack.

15.4 Terminatethejumperwirestothedistributionpairbyrepeatingtheproceduredescribedinsteps15.1and15.2.

15.5 Terminateadditionaljumperwiresbyrepeatingtheaboveprocedure.

15.6 Toremovejumperwires,openthecapandpullwiresstraightoutfromblock.

16.0 AccessoriesInstallationofthe3M™QuickConnectSystemQCSBlocks2810

16.1 Plugthe3M™PairTestProbe2827intothecapofthepairbeingtested,withtheblackleadtotheleftandtheredleadtotheright.

16.2 ToinstallPriorityCircuitMarkers,placeoverthejumpercapofthepairtobemarkedandpushitintoplace.Latchingisindicatedbyanaudiblesnap.

30 78-8122-3169-0-E

17.0 ElectronicandFiberEquipmentMounting

17.1 Twohardwarekitsareavailableformountingelectronicandfiberequipmentinthe3M™Cross-ConnectCabinets4220and4230Series.The3M™MountingBracketKit4220-EC/GCfitsintotheD/DD,E/EE,andF/G,lowprofilecabinets.The4220-KCkitfitsintotheKF/KandLF/Lhighprofilecabinets.

17.2 Thesupportbarsinthehardwarekitsattachtotheupperandlowerframesupportstoprovideeither19”or23”equipmentrack(s).(The3M™Cross-ConnectCabinets4220-D/DDSerieswillonlyaccommodateone19”wideequipmentrack.)

17.3 Standard3M™Cross-ConnectFramesSS6orSS9Kornarrow3M™Cross-ConnectFramesSS300NorSS450Ncanbemountedalongsidetheequipmentrack(s)forcombinedelectronics/fiberandcross-connectapplications.Examplesusingthe4220-Fcabinetareshownbelow.

23" 23"

19" 19"

27"

3M™ Cross-Connect Cabinet 4220-F with Two Equipment racks

3M™ Cross-Connect Cabinet 4220-F with one Equipment rack and one 3M™ Cross-connect Frame SS6

17.4 The4220seriesofcabinetsare18”deepfromfronttoback.Whenanelectronicorfiberhousingismountedononesideofthecabinet,thereisNOTenoughroomtomountanythingbehindthem.

17.5 The4230seriesofcabinetsare26”deepfromfronttoback.Inmostcasesthereisroombehindtheelectronicorfiberhousingtoaccommodatemountingcross-connectframesonthebackside.

78-8122-3169-0-E 31

3M, Scotchcast, MS2 and Scotchlok are trademarks of 3M Company.

Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3MMAKESNOOTHERWARRANTIESINCLUDING,BUTNOTLIMITEDTO,ANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Exceptwhereprohibitedbylaw,3Mwillnotbeliableforanyindirect,special,incidentalorconsequentiallossordamagearisingfromthis3Mproduct,regardlessofthelegaltheoryasserted.

3

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