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3S technology

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3S-technology
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Page 1: 3S technology

3S-technology

Page 2: 3S technology

2

3S-separator

JT valve

Turbo-expander - increase in of extraction of liquid

products;

- more effective temperature

decrease on same pressure

differential.

3S-separator. Combining advantages

The technology of 3S-separation is combining of simplicity of J-T valve and

effectiveness of turbo-expander – natural gas effective dewpointing without

turbo-expanders and chillers

- space-saving and easy to include

into the existing production

scheme;

- low capital costs and operating

expenses;

- absence of moving parts;

- no regular maintenance.

Page 3: 3S technology

3

3S-separator. The essence of technological solutions

Swirling device Sub/supersonic

nozzle

Working zone

Diffusor for withdrawal

of gas-liquid mixture

Diffusers

~70-85% Sales gas

Configuration of the

nozzle depends on

required level of gas

dehydration

~15-30% enriched gas-liquid

mixture

Design of working zone

ensures optimal gas

and liquid phases

separation

Configuration of diffusors is

selected for effective

pressure recovery

Providing swirling

degree of

more 100 000 G

Feed gas

(up to 20%

on liquid

mass)

Supersonic diffusor

Subsonic diffusor

105-150 atm

14/20°С

30-55 atm.

-80/-40°С

75 atm.

-10/10°С

Page 4: 3S technology

4

The main advantages of 3S is joining of simplicity of throttle and effectiveness

of turbo-expander

Possibility of work with low input

pressure

Simplicity and no maintenance

Possibility of working with low

flow rates

Low requirement to liquid content in input

gas (tо 50% mass.)

Low capital and operating costs

P P

P P

P P

P

P P

Throttle 3S-separator Turbo-expander

P

Page 5: 3S technology

5

The main advantages of 3S-technology

deep gas

dehydration

turbo-expander

T1

T2

low-temperature separator

Sales gas

Liquid hydrocarbons

х3 smaller

size

Sales gas

liquid hydrocarbons

gas-liquid

mixture

gas - liquid

3S-separator

100%

No maintenance

T1 T2

3S

-se

pa

rato

r Tu

rbo

-ex

pa

nd

er

up to 70-85% at the

output is straight sales

gas

No pre-treatment

Page 6: 3S technology

Areas of usage of 3S-separator: key advantages

6

Increase of liquid components

production using the same

pressure differential

Decrease of capital costs up to

30%

Extension of non-compressor

operations of gas processing

facility for 3 – 5 years

Small dimensions

Low requirements to quality of input

stream

No maintenance

No external power supplies

3S – advantages in the each segment

Treatment of associated

and natural gas

Offshore Gas platforms,

FPSO

Subsea gas separation

+ +

Page 7: 3S technology

7

Zapolyarnoe gas-condensate field

2009-2010

Capacity: 10000 nm3/h

Pinput/Poutput=125/76

Gubkinskoe and Severo-Komsomol’skoe gas-condensate field

Gubkinskoe:

2007

Capacity: 86000 nm3/h

Pinput/Poutput=86/54

Severo-Komsomol’skoe:

Installation - July.2012

Capacity: 42000 nm3/h

Pinput/Poutput=47/30

Muravlenkovskiy Gas Plant

2004-2005

Capacity: 100000 nm3/h

Pinput/Poutput=30/17

Talimi (China)

2011

Capacity: 159000 nm3/h

Pinput/Poutput=108/70

Examples of 3S separators use

Page 8: 3S technology

1997

1998-1999

2001 Successful

tests

in Canada

8

History

2004 Experimental-

industrial operation

in the West

Siberia

(SIBUR)

2007 Industrial operation

at the Gubkinskoe field

(Rosneft)

Now 5 projects are developed for the companies

Rosneft, Uzbekneftegas, PetroChina, CNOOC

First patents were obtained

Beginning of development of the technology

2009-2010 Successful acceptance

Tests of 3S-separator

at Zapolyarnoe field

(Gazprom)

2011 Unit of two 3S-separators

is working in industrial

conditions at the field

in the west of China

(PetroChina)

2013 3S-separator is working

in industrial operation at

Vyngopurovsky Plant

(SIBUR)

Page 9: 3S technology

9

Реализация проектов по строительству установок подготовки и переработки

природного и попутного газа «под ключ», включающая:

ENGO Engineering Ltd.

development of

technological

scheme

for the particular field

and/or particular gas

plant

calculation of

streams and design

production

and delivery

execution of

construction-and-

assembling operations

designer's

inspection for

installation and

starting-up and

adjustment works (part of work is performed jointly with subcontractors)

СН4

С3+

Company is Skolkovo resident

Exclusive license for use of supersonic separation technology

(3S-technology) on the territory of the Russian Federation

Exclusive provider of engineering services on 3S-technology all over the world. All

inventors of 3S-technology (authors of patents) are employed in the company

Page 10: 3S technology

10

Future developments

Subsea gas separation

Separation of acid gases

Astrakhanskoye field Fields in the Southeastern

Asia and Latin America

up tо 70% 10%

from 30% 90%

СН4

СО2

up tо 12% 4%

from 62% 94,5%

СН4

СО2

up tо 26% 1,5% Н2S

Production of non-maintenance

equipment for compact

uproduction and preparation units

for subsea gas wells

Page 11: 3S technology

11

ENGO Engineering Ltd.

The Project «3S» is performed by ENGO Engineering Ltd. is focused at development and

commercialization of 3S-technology

+ + +


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