+ All Categories
Home > Documents > 4 SUSPENSION SYSTEM - Zone Offroad Products€ Lift Kit - 33x12.50 M/T MTZ - 17x9 Alloy Wheels n...

4 SUSPENSION SYSTEM - Zone Offroad Products€ Lift Kit - 33x12.50 M/T MTZ - 17x9 Alloy Wheels n...

Date post: 05-May-2018
Category:
Upload: doannhan
View: 216 times
Download: 1 times
Share this document with a friend
29
4’’ Lift Kit - 37’’ M/T Claw TTC - 17x8.5 Hutchinsons n Includes a new 1.25" solid stock adjustable front track bar with massive 1"-14 threads and durometer specific bushings. n The front cam locks are exclusive to Zone and increase caster to ensure good handling and will not slip like standard D-bolts. n The weak factory rear track bar mount problem is solved with added reinforcement with the rear track bar relocation bracket. NOTES (J14/J15) 1. This system works for the 2 door, 4 door and Rubicon models. The coils are specific for 2 door vs. 4 door, so be sure to select the correct model above. 2. Factory wheels cannot be re-installed due to rear sway bar link interference. 3. 2012-16 models using the stock front driveshaft require exhaust extension kit J5305 4" SUSPENSION SYSTEM Prepare yourself for the perfect combination of off road performance and on road handling. This 4" JK system offers dramatic improvement in both ground clearance as well as wheel travel. With 4" of lift, you can clear 35’s with ample room to twist. QUICK SPECS Skill Level: 2 of 5 Estimated install time: 4-5 hrs Max tire size: 35 x 12.50 Min wheel size: 16 x 8 w/ 4.5" Backspacing 4" Coil Kit 2 Door Kit # J14 4 Door Kit # J15 $575.99 (1) (1) 2 2 J1410 J1411 4700 4959 2 Door Box Kit 1 of 1 4 Door Box Kit 1 of 1 Front Shock Rear Shock or 2 Door Kit # J14N 4 Door Kit # J15N $603.27 (2) (2) 7700 7959 Front Nitro Shock Rear Nitro Shock OPTIONAL ACCESSORIES 3410 Steering Stabilizer $46.19 7410 Steering Stabilizer (Black) $51.95 J5301 Fixed Front Sway Bar Links - 9” eye-to-eye $39.99 J5313 Front Sway Bar Disconnects $99.95 J5305 2012-16 Exhaust Extension Kit $42.99 (required for 2012-16 models) J5313 - Front Sway Bar Disconnects J5305 - Exhaust Extension Kit required on 3" and 4" systems for 2012-16 models 3410 - Steering Stabilizer Kit shown with optional Nitro Shocks JEEP 888-998-ZONE 2007-2016 WRANGLER JK 87
Transcript

4’’ Lift Kit - 37’’ M/T Claw TTC - 17x8.5 Hutchinsons

n Includes a new 1.25" solid stock adjustable front track bar with massive 1"-14 threads and durometer specific bushings.

n The front cam locks are exclusive to Zone and increase caster to ensure good handling and will not slip like standard D-bolts.

n The weak factory rear track bar mount problem is solved with added reinforcement with the rear track bar relocation bracket.

NOTES (J14/J15)1. This system works for the 2 door, 4 door and Rubicon models. The coils are specific for 2 door vs. 4 door,

so be sure to select the correct model above.2. Factory wheels cannot be re-installed due to rear sway bar link interference.3. 2012-16 models using the stock front driveshaft require exhaust extension kit J5305

4" SUSPENSION SYSTEM

Prepare yourself for the perfect combination of off road performance and on road handling. This 4" JK system offers dramatic improvement in both ground clearance as well as wheel travel. With 4" of lift, you can clear 35’s with ample room to twist.

QUICK SPECSSkill Level: 2 of 5Estimated install time: 4-5 hrs Max tire size: 35 x 12.50 Min wheel size: 16 x 8 w/ 4.5" Backspacing

4" Coil Kit2 Door Kit # J144 Door Kit # J15$575.99

(1)(1)22

J1410J141147004959

2 Door Box Kit 1 of 14 Door Box Kit 1 of 1Front ShockRear Shock

or2 Door Kit # J14N 4 Door Kit # J15N$603.27

(2)(2)

77007959

Front Nitro ShockRear Nitro Shock

OPTIONAL ACCESSORIES3410 Steering Stabilizer $46.197410 Steering Stabilizer (Black) $51.95J5301 Fixed Front Sway Bar Links - 9” eye-to-eye $39.99J5313 Front Sway Bar Disconnects $99.95J5305 2012-16 Exhaust Extension Kit $42.99 (required for 2012-16 models)

J5313 - Front Sway Bar Disconnects

J5305 - Exhaust Extension Kit required on 3" and 4"

systems for 2012-16 models

3410 - Steering Stabilizer

Kit shown with optional Nitro Shocks

JEEP

88

8-

99

8-

ZO

NE

2007-2016 WRANGLER JK

87

3” Lift Kit - 33x12.50 M/T MTZ - 17x9 Alloy Wheels

n 5/8" solid zinc plated rear sway bar links included. Utilize your OE rear sway bar links for the front to save money or upgrade to Zone front disconnects.

n Application specific springs that provide a factory like ride and handling and increase wheel travel

NOTES (J12/J13)1. This complete suspension lift system is designed for 2door, 4 door and Rubicon models.2. The coil springs are 2 door and 4 door specific. Be sure to choose the correct application when ordering.3. Factory wheels cannot be re-installed due to rear sway bar link interference.4. 2012-16 models using the stock front driveshaft require exhaust extension kit J5305 listed in the

accessories.5. Optional front cam lock kit (J5312) recommended if using stock (or stock length) front lower control

arms.

DON'T FORGET A SET OF HIGH QUALITY ZONE GRAB HANDLES!

ZONU9005 2" Grab Handles $29.95/prZONU9006 3" Grab Handles $29.95/pr

3" SUSPENSION SYSTEM

This 3" system comes with front and rear application specific coil springs. These coils will not sag over time and offer a huge increase in wheel travel. The four new Zone twin tube hydraulic shocks are valved in conjunction with the spring rates to maintain the factory ride. This kit also includes rear brake line and track bar relocation brackets. This kit offers a great combination of offroad performance and on road handling with a small price tag!

QUICK SPECSSkill Level: 2 of 5Estimated install time: 4-5 hrs Max tire size: 35 x 12.50 Min wheel size: 16 x 8 w/ 4.5" Backspacing

OPTIONAL ACCESSORIES3410 Steering Stabilizer $46.197410 Steering Stabilizer (Black) $51.95J5301 Fixed Front sway bar links - 9” eye-to-eye $39.99J5312 Front cam locks $9.95J5313 Front Sway Bar Disconnects $99.95J5411 Front Adjustable Track Bar $129.95J5305 2012-16 Exhaust Extension Kit $42.99 (required for 2012-16 models)

3" Coil Kit2 Door Kit # J124 Door Kit # J13$439.99

(1)(1)22

J1310J131147004951

2 Door Box Kit 1 of 14 Door Box Kit 1 of 1Front ShockRear Shock

or

2 Door Kit # J12N 4 Door Kit # J13N$467.27

(2)(2)

77007951

Front Nitro ShockRear Nitro Shock

J5301 - Fixed Front Sway Bar Links

J5312 - Alignment

Cam KitJ5305 - Exhaust Extension Kit required on 3” and 4” systems for 2012-16 models

Kit shown with optional Nitro Shocks

JEEP

ZO

NE

OF

FR

OA

D.C

OM

2007-2016 WRANGLER JK

88

2” Body Kit - 33 x 12.50 DC M/Ts on - 17x9 Eagles

2" SUSPENSION SYSTEMKit# J2203 $129.99Unlike other spacer kits on the market, we designed one to actually maximize long term performance. A lot of testing was done to ensure the correct durometer material was used to maximize vibration absorption and also handle rough impacts. A UV stabilizer has been added to ensure they won’t break down and will last the life of your vehicle.

QUICK SPECSSkill Level: 2 of 5Estimated install time: 3 hrs Max tire size: 33 x 12.50 Min wheel size: 16 x 8 w/4.5" Backspacing

ACCESSORIES3410 Steering Stabilizer $46.197410 Steering Stabilizer (Black) $51.95J5308 2-3" Rear Track Bar Relocation Bracket $26.254710 Front Shock (2 req'd) $34.684951 Rear Shock (2 req'd) $34.687710 Front Nitro Shock (2 req'd) $41.507951 Rear Nitro Shock (2 req'd) $41.50J5305 2012-16 Exhaust Extension Kit $42.99 (required for 2012-16 models)

2" BODY LIFTKit# J9210 $119.99

QUICK SPECSInstallation Skill Level: 2 of 5Estimated Install Time: 6 hrsMax Tire Size: 33 x 12.50Wheel Size: 16 x 8Backspacing: Stock

ACCESSORIESJ9211 Rear Bumper Brackets $58.95

NOTES (J2203)1. This system works for the 2 door, 4-door and Rubicon models.2. The rear track bar relocation bracket J5308 is recommended if stock wheels are used with this system

to increase tire clearance to the rear fender well.3. 2012-16 models using the stock front driveshaft gain more driveshaft to exhaust clearance with

exhaust extension kit J5305 listed in the accessories.

n Class 10.9 Body Mount Bolts Are Includedn Steering Extension Includedn Complete And Easy To Follow Instructions

Kit shown with optional rear bumper brackets

n Bump Stop Extensions Included!n The factory coil spring was never designed to collapse farther than the factory wheel

travel, so buying other spacer kits without extensions may drastically reduce the life of your factory coil springs.

NOTES (J9210)1. Fits both 2 door and 4 door models.2. Manual transmission models will require

shifter boot and floor board modification to ensure full shifter engagement.

3. Not recommended for 2011 or newer models with manual transmission and new style interior due to shifter and floorboard modification required.

JEEP

88

8-

99

8-

ZO

NE

2007-2016 WRANGLER JK

89

J5609

J5550

J5559

J5001

J5411ADJUSTABLE TRACK BAR 0-4" LIFTJ5411 $129.95Did you stack a spacer on your coil and now your front axle is pulled to one side? This heavy duty adjustable track bar is made from 1-1/4" solid steel. Both ends use custom made ure-thane bushings with an increased durometer to firm up handling by reducing bushing flex. This adjustable track bar works for vehicles with 0" to 4" of lift.

TRACK BAR BUSHING KITJ7104 $14.23n 4 Track Bar Bushing Halvesn 2 Sleevesn Urethane provides long term durability and wear resistancen UV stabilizer addedn Specific durometer bushings to absorb road noise but improve handlingn Fluted for even grease distributionNOTES1. Replaces bushings/sleeves in both ends of Zone brand track bar # J5411

COIL ALIGNMENT KITJ5609 $54.99The taller you lift your JK, the more you rotate the pinion for proper alignment of the drive-shaft. Unlike the TJ, the JK rear coil is more likely to pop out at full droop due to bowing. As the coil bows, the incorrect coil loading and a diminished spring rate will reduce ride height. The Zone relocation system rotates the lower coil mount 10 degrees to ensure that your coil stays straight and true through wheel travel.

NOTE (J5609)1. Welding Required2. Recommended for 2 door models with 4” or more lift and 4 door models with 6” or more lift.

FRONT TRACK BAR RELOCATION KIT 4-6"J5550 $35.20Track bar relocation systems for the custom builders who need get their axles re-centered under the vehicle at a fraction of the cost of adjustable track bars.

NOTE (J5550)Welding required

REAR TRACK BAR RELOCATION 5" LIFTJ5559 $44.95

FRONT TRACK BAR SUPPORT GUSSETSJ5001 $19.95The factory track bar mount is a known weak spot on the factory axle. To correct this issue weld on these 3/16” support brackets designed to reinforce it against the axle and the lower control arm mount.

NOTE (J5411)1. 07-16 JK Wrangler 0-4” Lift2. 99-04 Grand Cherokee WJ 4” lift ONLY

J7104

JEEP

ZO

NE

OF

FR

OA

D.C

OM

WRANGLER JK PARTS & ACCESSORIES

90

2012-16 EXHAUST EXTENSION KITJ5305 $42.99This spacer kit includes driver’s and passenger’s side exhaust spacers and hardware to allow proper exhaust clearance to the front driveshaft with both the Zone 3" and 4" lift systems. The spacers are machined from heavy wall DOM tubing so they will not deform under high heat. The included longer 8mm bolts work with the factory captive nuts on the exhaust head pipe flange. This is a quick 10 minute install.

ZONE GRAB HANDLES2"-U9005 $29.95 3"-U9006 $29.95These Zone grab handles are equipped with our revolutionary "no slip grip" connection to ensure a solid safe handle. The fully adjustable handle can be mounted in any position directly to your roll cage or factory roll bar.

NOTE (U9005/U9006)Roll bars with padding typically require U9006

COIL SPRING RETAINERSFront - J5002 $10.00 Rear - J5610 $29.95NOTE (J5610) Additional components are required for use with coil spacer lift systems. Contact our tech department for details.

COIL SPACERSJ2212 1" or 1-3/4" Front Spacers $49.95J2218 1" or 1-3/4" Rear Spacers $69.95Additional components are required for use with coil spacer lift systems. Contact our tech department for details.

NOTE (J2212/J2218)To net 1" of lift, remove factory coil spring isolator and replace with these spacers. To net 1-3/4" of lift, retain factory isolators and install these spacers in addition.

J5305

U9005

J5610

J2218J2212

JK Accessories Continued on next page

J5002

JEEP

88

8-

99

8-

ZO

NE

WRANGLER JK PARTS & ACCESSORIES

91

J5301

J5313

J5403

Back Front

SWAY BAR LINKS (FIXED)J5301 Front (3-4.5" Lift) - 9” eye-to-eye $39.99J5500 Front (5-6" Lift) - 11” eye-to-eye $39.99J5400 Rear (4" Lift) - 11” eye-to-eye $39.99

SWAY BAR LINKS (DISCONNECTS)J5313 Front (3-4.5" Lift) $99.95

FRONT CAM LOCKSJ5312 $9.95Unlike other cam bolt kits on the market, these unique cam locks will not slip so you can wheel confidently knowing your caster is locked in place. When installed, these cam locks add 2 degrees of caster.

BRAKE LINESJ5403 Front (4-6" Lift) $89.95J5406 Rear (4-6" Lift) $89.95NOTE: SOLD IN PAIRS

Zone Offroad brake lines feature multi-layer construction including a teflon inner core, Kevlar liner, and braided stainless steel for virtually no volumetric expansion. This means a firmer pedal response with less effort in the drivers seat. These lines use standard SAE fittings and comply with all Federal D.O.T. requirements. These are made to replace the factory rubber lines with the correct lengths for your lifted Jeep and improve performance so your brakes are there when you need them the most!

SPARE TIRE RELOCATION BRACKETJ5029 $41.95If you want a larger full size spare tire on your Jeep, but it won't fit on the stock bracket, here is your solution. This bracket will allow up to a 37" tire to be mounted on the stock spare tire carrier by mov-ing the tire mounting point up 1-1/2" and out 1-3/16". It is designed for the JK 5 on 5" bolt pattern.

JEEP

ZO

NE

OF

FR

OA

D.C

OM

WRANGLER JK PARTS & ACCESSORIES

92

4” Lift Kit - 1.25” Body Lift - 33” Hankook M/T - 15” Steel Wheels

The axle travels in an arc governed by the track bar during suspension travel. The steering will be pushed or pulled to match the travel of the axle if the geometry is not set up correctly. This is most commonly referred to as bump steer. Our kit does not need a pitman to minimize bump steer due to the fact that we do not relocate the track bar vertically.

4" SUSPENSION SYSTEM

This 4" TJ system offers a perfect combination of offroad performance and on road han-dling. Front and rear lower control arms not only correct front alignment, but dramatically improve suspension control and handling. This system comes with a transfer case drop as well as rear pinion cam locks that rotate the rear pinion for proper driveline angles. With 4" of lift, you can clear those 33’s with room to twist as well as use your Jeep for a daily driver.

QUICK SPECSSkill Level: 3 of 5Estimated install time: 6 hrs Max tire size: 33 x 12.50 Min wheel size: 15 x 8 w/ 3.5" Backspacing

RECOMMENDED ACCESSORIES3400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5652 3-4.5" Front Disconnects $99.95

NOTES (J11/J10)1. Also fits Rubicon and Unlimited models

Kit # J11 2003-06Kit # J10 1997-02$529.99

(1)(1)122

J1401J1400J140649654980

03-06 Box Kit 1 of 297-02 Box Kit 1 of 2Box Kit 2 of 2Front ShockRear Shock

orKit # J11N 2003-06 Kit # J10N 1997-02$557.27

(2)(2)

79657980

Front Nitro ShockRear Nitro Shock

n 5/8" diameter fixed extended sway bar links to keep body roll in check.

n Rear pinion angle corrected with pinion cam plates and a transfer case drop means no vibrations with the stock driveshaft!

n 1-3/4" x 1/4" wall heavy duty front and rear lower control arms with durometer specific rubber bushings pre installed.

JEEP

88

8-

99

8-

ZO

NE

1997-2006 WRANGLER TJ

93

4.25” Combo Lift Kit - 33 x 12.50 BFGs on 15x8s

QUICK SPECSInstallation skill level: 3 of 5 Estimated install time: 9-10 hrs Max tire size: 33 x 12.50 Wheel size: 15 x 8 Back spacing: 3.5"

OPTIONAL ACCESSORIESJ5311 TJ Alignment Cam Kit $29.99J5408 Rear Pinion Cam Locks $14.953400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95

NOTES (J25/J26)1. J5311 - Alignment cams are recommended

if your vehicle didn’t come from the factory with front cam bolts.

2. Also fits Rubicon and Unlimited models.

4.25" COMBO SYSTEM

This kit includes the Zone 3" Suspension System, 1.25" body lift, and 1" motor mount lift. When compared to your stock TJ, this kit increases droop by 4-3/4" and increases the wheel travel from the stock 7" to 10 full inches of wheel travel! These coil springs are designed to last and handle all the abuse you can throw at them and maintain the correct ride height. One of the key aspects to this 4.25" combo system, is it eliminates the use of a transfer case drop, but still allows for use of the factory rear driveshaft. Essentially the included motor mount lift replaces the transfer case drop included w/ other systems and improves the rear driveline angles by tilting the transfer case output down towards the rear axle. Not only does this mean you are getting the full added belly pan ground clearance from the lift, but also added ground clearance to the engine's oil pan. Furthermore, by installing the motor mount lift in combination with the body lift it realigns the engine fan with the shroud to ease the installation. This system is sold with the choice of fixed front sway bar links or sway bar disconnects if you are looking to get the most articulation from your system when offroad.

4.25" Combo Kit(Standard Sway Bar Links)Kit # J25$529.99

1122

J1425J530349654980

Combo Box KitFront Links (Standard)Front ShockRear Shock

or

Kit # J25N$557.27

(2)(2)

79657980

Front Nitro ShockRear Nitro Shock

4.25" Combo Kit (Sway Bar Disconnects)Kit # J26$589.95

1122

J1425J565249654980

Combo Box KitFront Links (Discos)Front ShockRear Shock

orKit # J26N$617.23

(2)(2)

79657980

Front Nitro ShockRear Nitro Shock

J3400 - Steering Stabilizer

J5311 - TJ Alignment Cam Kit

DON'T FORGET A SET OF HIGH QUALITY ZONE GRAB HANDLES!

ZONU9005 2" Grab Handles $29.95/prZONU9006 3" Grab Handles $29.95/pr

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1997-2006 WRANGLER TJ

94

n Other companies do not include the rear track bar bracket at similar lift heights, but we have found it’s necessary to properly center the axle

n Bump Stop Extensions Included!n The factory coil spring was never designed to collapse farther than the fac-

tory wheel travel. Buying other spacer kits without extensions may drastically reduce the life of your factory coil springs.

Kit shown with hydro shocks

3" SUSPENSION SYSTEM

When compared to your stock TJ, this suspension system will increase droop by 4-3/4" and increase the wheel travel from the stock 7 inches to 10 full inches of wheel travel! The true performance of this system can be attributed to the coil springs. These will not sag like factory coils can and the increased spring rate matched to the progressive hydraulic shocks will provide improved handling and ride quality.

QUICK SPECSSkill Level: 2 of 5Estimated install time: 6 hrs Max tire size: 33 x 12.50 Min wheel size: 15 x 8 w/ 3.5" Backspacing

RECOMMENDED ACCESSORIESJ5311 Front Cam Bolts $29.993400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5652 3-4.5" Front Disconnects $99.95

NOTES (J3/J2)1. J5311 - Alignment cams are recommended if your vehicle didn’t come from the factory with front cam bolts.2. Also fits Rubicon and Unlimited models.

1.75" SUSPENSION SYSTEM

Unlike other spacer kits on the market, we have designed one to actually maximize long term performance. A lot of testing was done to ensure the correct durometer material was used to maximize vibration absorption and handle rough impacts. A UV stabilizer has been added to ensure they won’t break down and will last the life of your vehicle.

QUICK SPECSSkill Level: 2 of 5Estimated install time: 2-3 hrs Max tire size: 32 x 11.50 Min wheel size: 15 x 8 w/3.5" Backspacing

RECOMMENDED ACCESSORIESJ5311 Alignment Cam Bolt Kit $29.993400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5451 0-2" Front Disconnects $99.95

NOTES (J1)1. J5311 - Alignment cams are recommended if your vehicle didn’t come from the factory with front cam bolts.

3" Coil KitKit # J3 2003-06Kit # J2 1997-02$459.99

(1)(1)22

J1301J130049654980

03-06 Box Kit 1 of 197-02 Box Kit 1 of 1Front ShockRear Shock

orKit # J3N 2003-06 Kit # J2N 1997-02$487.27

(2)(2)

79657980

Front Nitro ShockRear Nitro Shock

1.75" Spacer KitKit # J1$229.75

122

J220049794975

Box KitFront ShockRear Shock

orKit # J1N $257.03

22

79797975

Front Nitro ShockRear Nitro Shock

n Designed for 3-4.5” of lift, these sway bar disconnects will make it easy to gain articulation by discon-necting the sway bar when you go out on the trail.

JEEP

88

8-

99

8-

ZO

NE

1997-2006 WRANGLER TJ

95

3” BODY LIFTKit# J9300 $114.22n Grade 8 Body Mount Bolts Are Includedn Steering Extension Includedn Body Lift Blocks capable of handling 60,000 lbs

QUICK SPECSInstallation skill level: 2 of 5 Estimated install time: 6 hrs Max tire size: 33 x 12.50 Wheel size: 15 x 8 Back spacing: 3.5”

NOTE (J9300)1. Also fits Rubicon and Unlimited model2. Not recommended for models with 2.4L engine

2" BODY LIFTKit# J9200 $108.75n Grade 8 Body Mount Bolts Are Includedn Steering Extension Includedn Body Lift Blocks capable of handling 60,000 lbs

QUICK SPECSInstallation skill level: 2 of 5 Estimated install time: 6 hrs Max tire size: 32 x 10.50 Wheel size: 15 x 8 Back spacing: 3.5"

NOTE (J9200)1. Also fits Rubicon and Unlimited models.2. Not recommended for models with 2.4L engine

1.25” BODY LIFTKit# J9120 $94.95n Grade 8 Body Mount Bolts Are Includedn Body Lift Blocks capable of handling 60,000 lbsn Commonly used in conjunction with a 1” motor mount lift and 3” lift to eliminate the transfer case drop and add belly pan clearance.

Estimated install time: 4 hrs

NOTE (J9120)1. Also fits Rubicon and Unlimited models.2. Not recommended for models with 2.4L engine

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1997-2006 WRANGLER TJ

96

SHOCK CONVERSIONStem EliminatorJ5015 $29.95Use an Eye-Eye Shock In Stem to Eye location

SPARE TIRE RELOCATIONJ5009 $49.95Moves mounting surface out 2-1/4" and up 1-1/2" for up to a 35" spare

SWAY BAR LINKS

FRONT DISCONNECTSJ5451 0-2" Lift $99.95J5652 3-4.5" Lift $99.95

FRONT FIXED LINKSJ5300 0-2" Lift - 7.375” eye-to-eye $69.99* TJ Wrangler Models - Designed for 0-2” lifted applications* XJ Cherokee / ZJ Grand Cherokee Models - Designed for 3” lifted applications

J5303 3-4" Lift - 9” eye-to-eye $39.99

REAR FIXED LINKSJ5200 2-3" Lift - 9.750” eye-to-eye $39.99J5401 4-5" Lift - 11” eye-to-eye $39.99

TRACK BAR COMPONENTS4.5" Rear Track Bar RelocationJ5409 $49.95*For use with CV style rear driveshaft

TRANSFER CASE DROPSn 3/4" Typically for use with a stock driveshaft and vehicles with 2.5-3” of liftn 1-5/8" Typically for use with a stock driveshaft and vehicles with 4” of lift

1997-2002J5004 3/4" $41.95J5008 1-5/8" $51.95

2003-2006J5010 3/4" $41.95J5011 1-5/8" $45.95

BUMP STOP EXTENSIONSJ5150 1.5" Universal $11.95J5201 2" Universal $11.95J5304 3" Universal $11.95Sold in pairs with mounting hardware.

COIL SPACERQuick, inexpensive way to get a little extra height or compensate for added weight. Will fit the front or rear of your TJ.

3/4" pair J2100 $31.951-3/4" pair J2202 $39.95

FRONT ALIGNMENT CAM BOLTSJ5311 $29.99Used to fine tune the caster setting. Come fac-tory on '97 models, but newer TJs will require those after a lift with stock control arms.

REAR PINION CAMSJ5408 $14.95

Used to reduce driveline vibration on slip yoke drive-trains by using the factory provisions to rotate the pinion and reduce u-joint angles. Included in our 4" system, something that many companies ignore.

PROTECTIONDana 30 Protection Package J5032 $112.99

Dana 30 LCA Skid Plate (pair) J5014 $26.95 *Weld on skid plate

Dana 30 UCA Gusset J5013 $19.95

Steering Box Skid Plate J5051 $49.99

DIFFERENTIAL GUARDS

Dana 30 J5012 $74.99Dana 44 J5016 $74.99

JEEP

88

8-

99

8-

ZO

NE

WRANGLER TJ PARTS & ACCESSORIES

97

1" MOTOR MOUNT LIFTJ5111 $54.95This 1" motor mount lift is designed to im-prove the rear driveline angles by utilizing your factory motor mounts to tilt the transfer case output shaft down towards the rear axle.

NOTES (J5111)1. A body lift must be installed before or in conjunc-

tion with this system.2. This system uses the factory motor mounts.

New mounts must be installed if existing rubber isolators are worn or mounting studs are in bad condition.

WELD ON SWAY BAR MOUNTJ5203 $36.24Is your steering hitting the sway bar link mount with your newly installed suspen-sion lift? This new weld on axle sway bar mount moves the OE sway bar link mounting location up 2” from the axle.

LOWER CONTROL ARM BUSHING & SLEEVE REPLACEMENT KITJ7001 $19.95Includes 8 Bushing Halves & 4 Sleeves. Bushings and Sleeves are designed for Zone TJ (4”) / XJ (4.5”) / MJ (4.5”) / ZJ (4”) fixed lower control arms.This kit replaces LCA bushings and sleeves for the front or rear of a TJ or ZJ as well as the front of a XJ or MJ equipped with Zone fixed lower control arms.  Included bushings are black.

NOTES (J7001)1. Includes enough bushings and sleeves for two Zone

Offroad lower control arms.2. Will only fit 1st generation Zone Offroad lower

control arms equipped with polyurethane bushings.

FRONT COIL SPRING RETAINERSJ5002 $10.00The new heavy duty coil spring retainers are direct replacements for the factory TJ, XJ, and ZJ models.

BAR PIN ELIMINATORSJ5022 $32.29Converts a bar pin style shock mount to a double shear mounting bracket.

STEM ELIMINATORSJ5015 $26.95These shock stem eliminators con-vert the TJ front upper shock mount into a stronger, more common dou-ble shear mount. These can also be used for custom shock and sway bar link mount applications. The brackets are made from 3/16” steel and have a 3/4” mount studs. 1/2” shock mount hardware is included.

ZONE OFFROAD GRAB HANDLESU9005 2” $29.95U9006 3” $29.95n Revolutionary “No Slip Grip”n Mount to roll cage or factory roll bar

JEEP

ZO

NE

OF

FR

OA

D.C

OM

WRANGLER TJ PARTS & ACCESSORIES

98

4” Lift Kit - 33 x 12.50 M/T Claws - 15x10 M/T Classic II’s

4" System

2" System

4" AND 2" SUSPENSION SYSTEMS

The Zone 2" & 4" YJ systems include springs that are a 5 leaf pack design with anti-friction pads and center leaf spacer plates between each leaf. This design significantly decreases leaf pack internal friction for a smooth and consistent spring rate. These also come with bolt together Hendricks clamps to maintain leaf alignment and urethane bushings for long last-ing performance. To complement these high quality springs in the 4" system, Zone Offroad adds a dropped pitman arm, front track bar relocation bracket, front and rear bump stop extensions, front sway bar links, front and rear brake line brackets, leaf shims, center pins, u-bolts and a transfer case drop all with easy to follow instructions to guide you along the way. Zone Offroad's hydro shocks are also included for this impressive price.

4" QUICK SPECSInstallation skill level: 3 of 5 Estimated install time: 4-6 hrs Max tire size: 33x 10.50Wheel size: 15 x 8 Back spacing: 3.5-4"

NOTES (J28/J27) 1. Pitman arm will not fit YJ models with manual steering.

2" & 4" OPTIONAL ACCESSORIESJ7010 Shackle Frame Bushing Kit $19.95J5021 Sway Bar Disconnects (2" System Only) $75.95J5321 Sway Bar Disconnects (4" System Only) $75.95J5109 Stock Height Shackle Pair (Front or Rear) $75.993400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95

4" Suspension LiftKit # J28$625.95

1422

J1405J040049554950

Box Kit 1 of 1Leaf SpringFront ShockRear Shock

or2" Suspension LiftKit # J27$499.95

4122

J0200J120049454900

Leaf SpringBox Kit 1 of 1Front ShocksRear Shocks

2” QUICK SPECSInstallation skill level: 3 of 5 Estimated install time: 4-6 hrs Max tire size: 31x 10.50 Wheel size: 15x8 Back spacing: 3.5-4”

JEEP

88

8-

99

8-

ZO

NE

1987-1995 WRANGLER YJ 4WD

99

3” AUTOMATIC BODY LIFTKit# J9321 $103.49Complete and easy to follow instruc-tions make this body lift easy enough to do it yourself.

3” QUICK SPECSInstallation skill level: 2 of 5 Estimated install time: 5 hrs Max tire size: 33 x 12.50 Wheel size: 15 x 8 Back spacing: 3.5”

2" AUTOMATIC BODY LIFTKit# J9221 $97.69n Grade 5 body mount bolts are includedn Steering extension includedn 4wd shifter Extension includedn Radiator relocation includedn Fuel Fill extension included

2" QUICK SPECSInstallation skill level: 2 of 5 Estimated install time: 5 hrs Max tire size: 31 x 10.50 Wheel size: 15 x 8 Back spacing: 3.5"

1.25” BODY LIFTKit# J9121 $89.95n Grade 8 body mount bolts are includedn Commonly used in conjunction with a

1” motor mount lift and 3” lift to eliminate the transfer case drop and add belly pan clearance.

1.25” QUICK SPECSInstallation skill level: 2 of 5 Estimated install time: 4 hrsMax tire size: 30 x 9.50 Wheel size: 15 x 8 Back spacing: 3.5”

2" MANUAL BODY LIFTKit# J9220 $89.99

3" MANUAL BODY LIFTKit# J9320 $95.99

NOTES (J9321)1. This body lift is for Manual Transmissions ONLY!

NOTES (J9221)1. This body lift is for Manual Transmissions ONLY!

DON'T FORGET A SET OF HIGH QUALITY ZONE GRAB HANDLES!

ZONU9005 2" Grab Handles $29.95/prZONU9006 3" Grab Handles $29.95/pr

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1987–1995 WRANGLER YJ

100

FIXED SWAY BAR LINKSJ5302 (3-4.5" of Lift) - 11” eye-to-eye $39.99J5501 (5-6" of Lift) - 13” eye-to-eye $39.99

SWAY BAR DISCONNECTSJ5021 (0-2.5" of Lift) $75.95J5321 (3-4.5" of Lift) $75.95

SHACKLE FRAME BUSHING KIT J7010 $19.95Installing new leaf springs and your factory frame bushings are worn out? This bushing kit replaces the factory shackle frame bushings and includes all the bushings to complete the entire vehicle (8 bushings/4 sleeves).

NOTES (J7010)1 Includes enough bushings and sleeves for both the front and rear shackle hangers.

STEM ELIMINATORSJ5015 $26.95These shock stem eliminators convert the YJ front upper shock mount into a stronger, more common double shear mount. These can also be used for custom shock and sway bar link mount applica-tions. The brackets are made from 3/16" steel and have a 3/4" mount studs. 1/2" shock mount hardware is included.

STEERING BOX SKID PLATEJ5050 $49.99n Heavy duty 3/16" solid steeln Black powder coated for long term protectionn Tight clearance design to maximize ground clearancen Multiple attachment points to handle extreme impacts

HD SHACKLESJ5109 Stock Height Front or Rear $75.99J5108 1" Lift Front or Rear $75.99Replace those old worn out shackles with new Zone 3/8" thick, heavy duty shackles

TRANSFER CASE DROPLower your transfer case to reduce driveline angles

J5004 3/4" Drop $41.95*Typically for use with a stock driveshaft and vehicles with 2.5-3” of lift

J5003 1-5/8" Drop $41.95*Typically for use with a stock driveshaft and vehicles with 3.5-4.5” of lift

1" MOTOR MOUNT LIFTJ5111 $54.95This 1" motor mount lift is designed to improve the rear driveline angles by utilizing your factory motor mounts to tilt the transfer case output shaft down towards the rear axle.

NOTES (J5111)1. A body lift must be installed before or in conjunction with this system.2. This system uses the factory motor mounts. New mounts must be installed if existing rubber isolators are worn or mounting studs are in bad condition.

JEEP

88

8-

99

8-

ZO

NE

WRANGLER YJ PARTS & ACCESSORIES

101

3” BODY LIFTKit# J9330 $94.06n Grade 8 Body Mount Boltsn Clutch Linkage Relocation Bracketn Indestructible Body Blocksn Complete And Easy To Follow Instructions

NOTES (J9330)1. This system fits manual transmission vehicles only.

2" BODY LIFTKit# J9230 $89.74n Grade 8 Body Mount Boltsn Clutch Linkage Relocation Bracketn Indestructible Body Blocksn Complete And Easy To Follow Instructions

2" & 3" QUICK SPECSSkill Level: 2 of 5Estimated install time: 5 hrs Max tire size: 32 x 11.50 Min wheel size: 15 x 8 w/3.5" Backspacing

NOTES (J9230)1. This system fits manual transmission vehicles only.

STEERING BOX SKID PLATEJ5052 $71.99n Heavy Duty 3/16" Solid Steeln Black Powder Coated for long

term protectionn Tight Clearance Design to

maximize ground clearancen Multiple Attachment Points

*Fits 1976-86 models only

FRONT SWAY BAR LINKS (1976-86)J4502 For 4" of Lift - 9.750” eye-to-eye $39.99

CJ PARTS & ACCESSORIES

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1972-1986 CJ5/CJ7

102

4.5” Lift Kit - 33” Fierce M/T - 16” Rubicon Rims

NOTES (J24/J23/J8/J9)1. The XJ was produced with different possible rear axles. You will have to identify your rear axle before being

able to complete an order. The easiest way to tell the difference is to measure the I.D. of your rear u-bolts. The Chrysler rear end uses a 3" I.D. u-bolt and the Dana 35 rear axle requires a 2-3/4" I.D. u-bolt.

4-1/2" Coil / Rear Leaf SpringsKit # J23 Chrysler 8.25 RearKit # J24 Dana 35 Rear$749.94

2(1)(1)22

J0308J1457J145849654974

Rear Leaf SpringBox Kit Chrysler 8.25Box Kit Dana 35Front ShockRear Shock

orKit # J23N Chrysler 8.25 RearKit # J24N Dana 35 Rear$777.22

(2)(2)

79657974

Front Nitro ShockRear Nitro Shock

4-1/2" Coil/Rear AAL & ShackleKit # J8 Chrysler 8.25 RearKit # J9 Dana 35 Rear$495.99

1(1)(1)22

J1450J1455J145649654974

Box KitBox Kit Chrysler 8.25Box Kit Dana 35Front ShockRear Shock

orKit # J8N Chrysler 8.25 Rear Kit # J9N Dana 35 Rear$523.27

(2)(2)

79657974

Front Nitro ShockRear Nitro Shock

4.5" SUSPENSION SYSTEM (REAR LEAF SPRING)

This 4.5" suspension system will drastically increase wheel travel by 34% while providing a smooth on road ride. Some guys will tell you that when it comes to aftermarket jeep springs, they either ride too rough or they will sag after a few years. We take extra care to design the springs with the right size wire and the correct spring rate to offer a great ride and still hold up. To make this system complete, it includes a pair of new lower control arms, extended sway bar links, brake line relocation brackets, new U-bolts, and 2" bump stop extensions. The rear is lifted via Zone’s new leaf springs that are a 5 leaf pack design with anti-friction pads and center leaf spacer plates between each leaf. This design greatly decreases leaf pack internal friction. The included leaf and shackle setup provides max amount of compression travel before the shackle is limited by the rear portion of the body.

4.5" SUSPENSION SYSTEM (ADD-A-LEAFS)

See 4.5" Rear Leaf system for full description. The rear of this system is lifted via a new long add-a-leaf that’s been designed and tested to hold up over the long haul without creating a harsh ride.

4.5" QUICK SPECSInstallation skill level: 3 of 5Estimated install time: Rear Leaf System: 5-6 hrs AAL System: 6-8 hrsMax tire size: 32" x 11.50"Wheel size: 15" x 8"Backspacing: 4.75"

4.5" OPTIONAL ACCESSORIES3400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5451 Sway Bar Disconnects $99.95

JEEP

88

8-

99

8-

ZO

NE

1984-2001 CHEROKEE XJ

103

3" SUSPENSION SYSTEM (REAR LEAF SPRINGS)

The same R&D work that went into designing the 4.5" lift went into this 3" system. You may notice that this kit doesn’t include bump stop extensions. We are so confident in the quality of our coils, that bump stops are not necessary! This 3" system is perfect for a daily driver and weekend warrior on a budget that doesn't need the height of the 4.5" system.

3" SUSPENSION SYSTEM (ADD-A-LEAFS)

See 3" Rear Leaf Spring for full description. The rear of this system is lifted via Add-A-Leafs.

3" QUICK SPECSInstallation skill level: 3 of 5Estimated install time: 5 hrsMax tire size: 31" x 10.50"Wheel size: 15" x 8"Back spacing: 3.5"-4"

3" OPTIONAL ACCESSORIESJ5006 Transfer Case Drop Kit $33.463400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5300 Fixed Sway Bar Links - 7.375” eye-to-eye $69.99J5451 Sway Bar Disconnects $99.95

NOTES (J21/J22/J6/J7)1. The XJ was produced with different possible rear axles. You will have to identify your rear axle before

being able to complete an order. The easiest way to tell the difference is to measure the I.D. of your rear u-bolts. The Chrysler rear end uses a 3" I.D. u-bolt and the Dana 35 rear axle requires a 2-3/4" I.D. u-bolt.

3" Coil Kit / Rear Leaf SpringsKit # J21 Chrysler 8.25 RearKit # J22 Dana 35 Rear $510.94

2(1)(1)22

J0308J1302J130349654980

Rear Leaf SpringBox Kit Chrysler 8.25Box Kit Dana 35Front ShockRear Shock

or

Kit # J21N Chrysler 8.25 RearKit # J22N Dana 35 Rear $538.22

(2)(2)

79657980

Front Nitro ShockRear Nitro Shock

3" Coil Kit / Rear AALKit # J6 Chrysler 8.25 RearKit # J7 Dana 35 Rear$290.66

(1)(1)22

J3310J331149654980

Box Kit Chrysler 8.25Box Kit Dana 35Front ShockRear Shock

or

Kit # J6N Chrysler 8.25 Rear Kit # J7N Dana 35 Rear$317.94

(2)(2)

79657980

Front Nitro ShockRear Nitro Shock

nThe real value in this kit is in the coil springs. There are 3" spacer kits on the market that won’t come close to the performance and longevity that these coils provide.

Black e-coated u-bolts included

3” Lift Kit - 31” Falken A/T - 15” Crager Steel

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1984-2001 CHEROKEE XJ

104

CHEROKEE XJ PARTS & ACCESSORIES

J7008

J5107

2" SUSPENSION SYSTEM

A lot of testing was done to ensure the correct durometer material was used to maximize vibration absorption and also handle rough impacts with the coil spacers. A UV stabilizer has also been added to ensure they won’t break down and will last the life of your vehicle. Price includes Zone twin tube shocks valved for the Cherokee and everything needed to bring the rear up to match.

QUICK SPECSSkill Level: 3 of 5Estimated install time: 4 hrs Max tire size: 30 x 9.50 Min wheel size: 15 x 7 w/ 3.5-4" Backspacing

RECOMMENDED ACCESSORIES3400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95

NOTE (J4/J5)1. The XJ was produced with different possible rear axles. You will have to identify your rear axle before

being able to complete an order. The easiest way to tell the difference is to measure the I.D. of your rear u-bolts. The Chrysler rear end uses a 3" I.D. u-bolt and the Dana 35 rear axle requires a 2-3/4" I.D. u-bolt.

nBump Stop Extensions Included!The factory coil spring was never de-signed to collapse farther than the factory wheel travel, so buying other spacer kits without extensions may drastically reduce the life of your fac-tory coil springs.

3" XJ LEAF SPRINGSJ0308 3" Leaf Springs $116.61/ea

J7008 Bushing and Sleeve Kit (1 kit/2 springs) $49.95

OPTIONALJ5107 1" Boomerang Shackle (pair) $75.99

The springs are a 5 leaf pack with anti-friction pads and center leaf spacer plates between each leaf. This design significantly decreases leaf pack internal friction. These springs are designed to give 3" of lift and are also set up to give the max amount of compression travel before the shackle is limited by the rear portion of the body. This allows the springs to flat-ten out as much as possible, which translates to increased wheel travel. These are designed to flex, but can still hold up and handle your load of gear all at a fair price you have come to expect from Zone Offroad.

To achieve 4" of rear lift, order 1" shackle kit J5107 (sold as pair).

NOTES (J0308/J7008/J5107)1. J0308 includes one leaf spring. Order two J0308’s for a pair.2. Bushing and Sleeve kit J7008 is required for installation. One J7008 bushing and sleeve kit is required

to install two J0308 leaf springs.3. Since u-bolts should never be reused due to their design, new u-bolts are recommended for installa-

tion. For XJ’s with a Chrysler 8.25" rear axle, order four UBT4012 u-bolts. For XJ’s with a Dana 35 rear axle, order four UBT4005 u-bolts. Depending on your setup, your XJ may require different u-bolts.

XJ Accessories Continued on next two pages

2" Spacer Kit / Rear AALKit # J4 Chrysler 8.25 RearKit # J5 Dana 35 Rear$251.46

(1)(1)22

J2201J221149794972

Box Kit Chrysler 8.25Box Kit Dana 35Front ShockRear Shock

orKit # J4N Chrysler 8.25 Rear Kit # J5N Dana 35 Rear$278.74

(2)(2)

79797972

Front Nitro ShockRear Nitro Shock

J0308Bushing available separately, not included

JEEP

88

8-

99

8-

ZO

NE

1984-2001 CHEROKEE XJ

105

J5107

3/8" solid sway bar links for 3" lifted XJ

NOTE (J5859)1. Welding Required2. Required shocks (specs) may change after installation

due to the mounting position changing

J2202

J5022

J5451

J5859

FIXED SWAY BAR LINKSJ5300 3" of Lift - 7.375” eye-to-eye $69.99J5452 4.5" of Lift - 9” eye-to-eye $39.99

COIL SPACERS J2100 3/4" Coil Spacers $31.95J2202 1-3/4" Coil Spacers $39.95Quick, inexpensive way to get an inch or 2 of lift or compensate for added weight.

BAR PIN ELIMINATORSJ5022 $32.29Most XJ owners are well aware of the troublesome bar pins on the upper rear shock mounts.

They can make a clunking noise as the bushings shift on the pin. If the shocks need to be removed, the bolts are almost guaranteed to break. Fix it permanently with these bar pin eliminators and forget about it.

NOTE (J5022)Installation of these eliminators will relocate the shock mounting point by approximately 1".

SWAY BAR DISCONNECTSKit# J5451 3" - 4.5" of Lift $99.95These disconnects provide comparable performance to popular disconnects on the market but with a lower price. The upper heim joint will allow for any misalignment and the links are designed to slide on and off the pin with ease. Includes lanyards to clip them up and out of the way while wheelin. A perfect addition the rigs that see more trail time.

WELD ON REAR SHOCK RELOCATIONJ5859 $32.99Tired of your rear factory shock mounts dragging the rocks? These new lower shock mounts were designed to raise the shock mount a full 3" on an XJ. The new lower mount is relocated even with the bottom of the axle tube, thus drastically increasing ground clearance. This weld on bracket is made from 3/16" steel and includes a new shock stud that will mate with any standard 5/8" ID shock bushing. Combine this with the bar pin eliminator for the ultimate rear XJ shock setup.

HD SHACKLESJ5107 $75.99n 1" greaseable shacklesn Boomerang style for maximum uni-body clearance during extreme suspension flex

JEEP

ZO

NE

OF

FR

OA

D.C

OM

CHEROKEE XJ PARTS & ACCESSORIES

106

J5006

J7001

J5150

J5002

J5032

J5203

J5015

FRONT COIL SPRING RETAINERSJ5002 $10.00The new heavy duty coil spring retainers are direct replacements for the factory TJ, XJ, and ZJ models.

UNIVERSAL BUMP STOP EXTENSIONSJ5150 1.5" $11.95J5201 2" $11.95J5304 3" $11.95

LOWER CONTROL ARM BUSHING & SLEEVE REPLACEMENT KITJ7001 $19.95Includes 8 Bushing Halves & 4 Sleeves. Bushings and Sleeves are designed for Zone TJ (4") / XJ (4.5") / MJ (4.5") / ZJ (4") fixed lower control arms.This kit replaces LCA bushings and sleeves for the front or rear of a TJ or ZJ as well as the front of a XJ or MJ equipped with Zone fixed lower control arms.  Included bushings are black.

NOTES (J7001)1. Includes enough bushings and sleeves for two Zone Offroad lower control arms.2. Will only fit 1st generation Zone Offroad lower control arms equipped with polyurethane bushings.

1" TRANSFER CASE DROPJ5006 $33.46

STEM ELIMINATORSJ5015 $26.95These shock stem eliminators convert the XJ front upper shock mount into a stronger, more common double shear mount. These can also be used for custom shock and sway bar link mount applica-tions. The brackets are made from 3/16" steel and have a 3/4" mount studs. 1/2" shock mount hardware is included.

*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"*

WELD ON SWAY BAR MOUNTJ5203 $36.24Is your steering hitting the sway bar link mount with your newly installed suspen-sion lift? This new weld on axle sway bar mount moves the OE sway bar link mount-ing location up 2" from the axle.

NOTES1. Welding Required

DANA 30 PROTECTION PACKAGEJ5032 $112.99

INCLUDESn Pair of 3/16" Weld on lower control arm skid platesn 10 Gauge steel upper control arm gussetn Solid steel differential guard

*Verify axle before ordering*

COMPONENTS AVAILABLE SEPARATELYJ5014 Dana 30 Weld on Lower Control Arm Skid Plates $26.95J5013 Dana 30 Upper Control Arm Support Gusset $19.95J5012 Dana 30 Differential Guard $74.99

JEEP

88

8-

99

8-

ZO

NE

CHEROKEE XJ PARTS & ACCESSORIES

107

4.5” Lift Kit - 31x10.50 Kelly A/T - 15” Eagle Wheels

FIXED SWAY BAR LINKSJ5300 3" of Lift - 7.375” eye-to-eye $69.99J5452 4.5" of Lift - 9” eye-to-eye $39.99

COIL SPACERS J2100 3/4" Coil Spacers $31.95J2202 1-3/4" Coil Spacers $39.95n Engineered durometer (hardness) to

maximize vibration absorption and handle rough impacts

n UV stabilizer added to ensure they won’t break down and will last the life of your vehicle

n Maintains Factory Riden Easy to Install

BAR PIN ELIMINATORSJ5022 $32.29Most XJ owners are well aware of the troublesome bar pins on the front lower shock

mounts. They can make a clunking noise as the bushings shift on the pin. If the shocks need to be removed, the bolts are almost guaranteed to break. Fix it permanently with these bar pin eliminators and forget about it.

NOTE (J5022)Installation of these eliminators will relocate the shock mounting point by approximately 1".

J5451- Sway Bar Disconnects

7400 - Steering Stabilizer

OPTIONAL ACCESSORIES3400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5451 Sway Bar Disconnects $99.95

4.5" Coil Kit / Rear AAL & ShackleKit # J29 $549.95

1122

J1462J145949654920

Box KitRear Box KitFront ShockRear Shock

or

Kit # J29N$577.23

(2)(2)

79657920

Front Nitro ShockRear Nitro Shock

4.5" SUSPENSION SYSTEM

The Zone Offroad 4.5" 86-92 Jeep Comanche MJ lift includes new front coil springs capable of handling anything. Since we design our coil springs for off road use, there is only a 2" bump stop extension supplied to drastically increase wheel travel. Our coils can be smashed to the bottom and will always come back! No, that doesn't mean they are stiff. The key is using the correct size wire with the correct spring rate to offer the perfect ride and still hold up over time. Unlike many inexpensive kits on the market, our springs are made in the USA. This system also comes with extended sway bar links to maintain the sway bar angle and control body roll. Brake line relocation brackets make the job easy to do at home. New heavy duty lower control arms are supplied to correct alignment as well as axle location. The rear is lifted via a new long add-a-leaf that will hold up without creating a harsh ride. In addition to the add-a-leaf kit, a new greasable extended shackle is supplied to gain ad-ditional lift and allow your springs to really flex.

QUICK SPECSInstallation skill level: 3 of 5Estimated install time: 5-6 hrsMax tire size: 32” x 11.50”Wheel size: 15” x 8”Back spacing: 4.75”

Go to our blog for more information on ZONE Project MJ build

zoneoffroad.com/blog/

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1986-1992 COMANCHE MJ

108

J5859

J5022

FIXED SWAY BAR LINKSJ5300 3" of Lift - 7.375” eye-to-eye $69.99J5452 4.5" of Lift - 9” eye-to-eye $39.99

COIL SPACERS J2100 3/4" Coil Spacers $31.95J2202 1-3/4" Coil Spacers $39.95n Engineered durometer (hardness) to

maximize vibration absorption and handle rough impacts

n UV stabilizer added to ensure they won’t break down and will last the life of your vehicle

n Maintains Factory Riden Easy to Install

BAR PIN ELIMINATORSJ5022 $32.29Most XJ owners are well aware of the troublesome bar pins on the front lower shock

mounts. They can make a clunking noise as the bushings shift on the pin. If the shocks need to be removed, the bolts are almost guaranteed to break. Fix it permanently with these bar pin eliminators and forget about it.

NOTE (J5022)Installation of these eliminators will relocate the shock mounting point by approximately 1".

J5107

SWAY BAR DISCONNECTSKit# J5451 3" - 4.5" of Lift $99.95These disconnects provide comparable performance to popular disconnects on the market but with a lower price. The upper heim joint will allow for any misalignment and the links are designed to slide on and off the pin with ease. Includes lanyards to clip them up and out of the way while wheelin. A perfect addition the rigs that see more trail time.

WELD ON REAR SHOCK RELOCATIONJ5859 $32.99Tired of your rear factory shock mounts dragging the rocks? These new lower shock mounts were designed to raise the shock mount a full 3" on an XJ. The new lower mount is relocated even with the bottom of the axle tube, thus drastically increasing ground clearance. This weld on bracket is made from 3/16" steel and includes a new shock stud that will mate with any standard 5/8" ID shock bushing. Combine this with the bar pin eliminator for the ultimate rear XJ shock setup.

HEAVY DUTY SHACKLESJ5107 $75.99n 1/2" greaseable shacklesn Boomerang style for maximum uni-body clearance during extreme suspension flex

J5451

J2202

3/8" solid sway bar links for 3" lifted XJ

NOTE (J5859)1. Welding Required2. Required shocks (specs) may change after installation due to the

mounting position changing

JEEP

88

8-

99

8-

ZO

NE

COMANCHE MJ PARTS & ACCESSORIES

109

J5002

J5150

J7001

J5006

FRONT COIL SPRING RETAINERSJ5002 $10.00The new heavy duty coil spring retainers are direct replacements for the factory TJ, XJ, and ZJ models.

UNIVERSAL BUMP STOP EXTENSIONSJ5150 1.5" $11.95J5201 2" $11.95J5304 3" $11.95

LOWER CONTROL ARM BUSHING & SLEEVE REPLACEMENT KITJ7001 $19.95Includes 8 Bushing Halves & 4 Sleeves. Bushings and Sleeves are designed for Zone TJ (4") / XJ (4.5") / MJ (4.5") / ZJ (4") fixed lower control arms.This kit replaces LCA bushings and sleeves for the front or rear of a TJ or ZJ as well as the front of a XJ or MJ equipped with Zone fixed lower control arms.  Included bushings are black.

NOTES (J7001)1. Includes enough bushings and sleeves for two Zone Offroad lower control arms.2. Will only fit 1st generation Zone Offroad lower control arms equipped with polyurethane bushings.

1" TRANSFER CASE DROPJ5006 $33.46

J5032

STEM ELIMINATORSJ5015 $26.95These shock stem eliminators convert the XJ front upper shock mount into a stronger, more common double shear mount. These can also be used for cus-tom shock and sway bar link mount applications. The brack-ets are made from 3/16" steel and have a 3/4" mount studs. 1/2" shock mount hardware is included.

*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"*

WELD ON SWAY BAR MOUNTJ5203 $36.24Is your steering hitting the sway bar link mount with your newly installed suspension lift? This new weld on axle sway bar mount moves the OE sway bar link mounting location up 2" from the axle.

NOTES1. Welding Required

DANA 30 PROTECTION PACKAGEJ5032 $112.99

INCLUDESn Pair of 3/16" Weld on lower control arm skid platesn 10 Gauge steel upper control arm gussetn Solid steel differential guard

*Verify axle before ordering*

COMPONENTS AVAILABLE SEPARATELYJ5014 Dana 30 Weld on Lower Control Arm Skid Plates $26.95J5013 Dana 30 Upper Control Arm Support Gusset $19.95J5012 Dana 30 Differential Guard $74.99

J5203

J5015

JEEP

ZO

NE

OF

FR

OA

D.C

OM

COMANCHE MJ PARTS & ACCESSORIES

110

4" SUSPENSION SYSTEM

Take your Grand Cherokee to the next level with this 4" suspension package. Experience a dramatic increase in wheel travel controlled by heavy duty lower control arms. A heavy front adjustable track bar is used to center the front axle. The system comes with new coil springs designed to reduce body roll and progressive shocks for a smooth ride. This system comes with a small transfer case drop and rear upper A-arm spacer to correct driveshaft angles and keep your rear upper ball joint in check. Priced less than our competitors, this system provides everything needed to lift your Jeep with quality USA made components and makes it the best value on the market.

QUICK SPECSSkill Level: 3 of 5Estimated install time: 4 hrs Max tire size: 31 x 10.50Wheel size: 16 x 8 w/ 4.5-6" Backspacing

RECOMMENDED ACCESSORIES3401 Steering Stabilizer $45.997401 Steering Stabilizer (Black) $50.95J5402 Front Sway Bar Links - 11.5” eye-to-eye $34.99

NOTES (J17)1. Vehicles equipped with V8 may not achieve stated lift height.2. AWD models may require front drive line modification.3. Some vehicles may experience front wheel shimmy that is attributable to the OE design. Specific tire

and wheel combinations may induce steering shimmy. In most cases, alignment and/or tire and wheel changes will correct this problem. Zone Offroad assumes no incurred expenses associated with the correction of this problem.

4" Coil KitKit # J17$699.95

1122

J1403J141449784971

Box Kit 1 of 2Box Kit 2 of 2Front ShockRear Shock

or

Kit # J17N $727.23

(2)(2)

79787971

Front Nitro ShockRear Nitro Shock

J5402 - Front Sway Bar Links

4” Lift Kit - 265/70r17 Goodyear A/T - 17x8 XD Spy

JEEP

88

8-

99

8-

ZO

NE

1999-2004 GRAND CHEROKEE WJ

n1 1/4" solid cold rolled steel adjustable front track bar with 1"-14 threads and high durometer urethane bushings for long term performance

nThe rear upper A-arm spacer ensures you will not max out OE components when articulating offroad

111

J5015

J5007

J5411

J5150

STEM ELIMINATORSJ5015 $26.95These shock stem eliminators convert the XJ front upper shock mount into a stronger, more common double shear mount. These can also be used for custom shock and sway bar link mount applications. The brackets are made from 3/16" steel and have a 3/4" mount studs. 1/2" shock mount hardware is included.

*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"*

TRANSFER CASE DROPJ5007 $42.95

n ¾” Dropn Typically used on 3-4” lifts when the stock slip yoke rear driveshaft is used.

TRACK BAR BUSHING KITJ7105 $11.13n 4 Track Bar Bushing Halvesn 2 Sleevesn Urethane provides long term durability and wear resistancen UV stabilizer addedn Specific durometer bushings to absorb road noise but improve handlingn Fluted for even grease distributionNOTES1. Replaces bushings/sleeves in both ends of Zone brand track bar # J5411

UNIVERSAL BUMP STOP EXTENSIONSJ5150 1.5" $11.95J5201 2" $11.95J5304 3" $11.95

FRONT SWAY BAR LINKS (FIXED)J5202 2-3" Lift - 9” eye-to-eye $34.99J5402 4-5" Lift - 11.5” eye-to-eye $34.99

REAR SWAY BAR LINKSJ5407 3-4" Lift - 12.5” eye-to-eye $39.99

FRONT ADJUSTABLE TRACK BAR 4" LIFTJ5411 $129.951-1/4" solid cold rolled steel with 1" - 14 threads and high durometer urethane bushings

J5202

J7105

JEEP

ZO

NE

OF

FR

OA

D.C

OM

GRAND CHEROKEE WJ PARTS & ACCESSORIES

112

4” Lift Kit - 32x11.50 Interco TrXus M/T - 15x8 ATZ Steel Wheels

4" SUSPENSION SYSTEM

With 4" of lift, clear up to 32’s with room to flex and still use your ZJ for a daily driver. Zone Offroad includes durable lift coils that will not fatigue from serious offroad abuse. Bump stop extensions will keep the tire lugs out of your fenders and still allow for a drastic increase in wheel travel. To restore proper alignment and significantly increase the strength over stock, the kit contains front and rear heavy duty lower control arms. To limit body roll, front extended zinc plated sway bar links built from 5/8 inch dia stock are included. Zone Offroad has stepped up to the plate for the Grand Cherokee owners looking for a well performing, quality lift, at an unbelievable price.

QUICK SPECS - 32” TIRESSkill Level: 3 of 5Estimated install time: 5-6 hrs Max tire size: 32 x 11.50Wheel size: 15 x 8 w/ 4.5” Backspacing

RECOMMENDED ACCESSORIES3400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5451 Sway Bar Disconnects $99.95J2100 3/4” Front Coil Spacer Kit (see note 2) $31.95

NOTES (J16)1. Measure front driveshaft prior to installation -over 24-1/2” - no modification should be necessary, 20”

to 24” you may need to change to spicer type joint if vibration occurs. If driveshaft is less than 20” then a spicer type joint is required and vibration may persist.

2. Vehicles equipped with V8 may not achieve stated lift height. Front 3/4” coil spacer is a common addition to this lift kit for the V8 models to accommodate the additional weight of the larger engine.

3. If equipped with CV style front driveshaft mount at the pinion, then a new spicer type u-joint is required to eliminate vibration.

n The rear pinion angle is corrected with cam plates and a transfer case drop.

4" Coil KitKit # J16$639.95

122

J146049654920

Front & Rear Box KitFront ShockRear Shock

or

Kit # J16N$667.23

(2)(2)

79657920

Front Nitro ShockRear Nitro Shock

n Heavy duty lower control arms with pre installed rubber bushings offer a comfortable ride and increased durability.

QUICK SPECS - 31” TIRESSkill Level: 3 of 5Estimated install time: 5-6 hrs Max tire size: 31 x 10.50Wheel size: 15 x 8 w/ 3.5”-4” Backspacing

J5451 - Sway Bar Disconnects

JEEP

88

8-

99

8-

ZO

NE

1993-1998 GRAND CHEROKEE ZJ

113

J2202

2" COIL SPACER SYSTEM

Unlike other spacer kits on the market, Zone Offroad has designed one to actually maximize long term performance. A lot of testing was done to ensure the correct durometer material was used to maximize vibration absorption and handle rough impacts. A UV stabilizer has been added to ensure they won't break down and will last the life of your vehicle.

QUICK SPECSInstallation skill level: 2 of 5Estimated install time: 2-3 hrsMax tire size: 30 x 9.50Wheel size: 15 x 7Back spacing: 3.5"

OPTIONAL ACCESSORIES3400 Steering Stabilizer $39.507400 Steering Stabilizer (Black) $44.95J5150 Front Bump Stop Extensions $11.95

NOTES (J19)1. Bump Stop Extensions Kit (J5150) is recommended, especially if vehicle will be used offroad.

2" Spacer KitKit # J19$218.62

222

J220249794950

Coil Spacer Box KitFront ShockRear Shock

orKit # J19N$245.90

(2)(2)

79797950

Front Nitro ShockRear Nitro Shock

J5150

J5015

COIL SPACERS J2100 3/4" Coil Spacers $31.95J2202 1-3/4" Coil Spacers $39.95Quick, inexpensive way to get an inch or 2 of lift or compensate for added weight.

UNIVERSAL BUMP STOP EXTENSIONSJ5150 1.5" $11.95J5201 2" $11.95J5304 3" $11.95

FRONT COIL SPRING RETAINERSJ5002 $10.00The new heavy duty coil spring retainers are direct replacements for the factory TJ, XJ, and ZJ models.

STEM ELIMINATORSJ5015 $26.95These shock stem eliminators convert the XJ front upper shock mount into a stron-ger, more common double shear mount. These can also be used for custom shock and sway bar link mount applications. The brackets are made from 3/16" steel and have a 3/4" mount studs. 1/2" shock mount hardware is included.

*Installation of these eliminators will relocate the shock mounting point by approximately 1.5"

J5002

GRAND CHEROKEE ZJ PARTS & ACCESSORIES

JEEP

ZO

NE

OF

FR

OA

D.C

OM

1993-1998 GRAND CHEROKEE ZJ

114

J5032

J5311

J5419

J5451

J5300

REAR PINION CAM LOCKSJ5408 $14.95These rear pinion cam locks are designed to reduce driveline vibration on slip yoke drive trains on your TJ or ZJ. These are installed on the rear upper control arm axle mount, and will rotate the pinion to reduce the angle on the u-joint after a lift as been installed.

TRANSFER CASE DROPJ5005 $27.95n 3/4” Dropn Typically for use with a stock driveshaft on vehicles with 3-4" of lift

SWAY BAR LINKSFRONT (FIXED) J5300 3" of Lift - 7.375” eye-to-eye $69.99J5452 4.5" of Lift - 9” eye-to-eye $39.99FRONT (DISCONNECTS)J5451 3-4.5" of Lift $99.95

ALIGNMENT CAM BOLT KITJ5311 $29.99These front alignment cam bolts

are used to fine tune the caster on your ZJ, and are typically required after on lifted applications when longer control arms have been installed.

LOWER CONTROL ARM BUSHING & SLEEVE REPLACEMENT KITJ7001 $19.95Includes 8 Bushing Halves & 4 Sleeves. Bushings and Sleeves are designed for Zone TJ (4") / XJ (4.5") / MJ (4.5") / ZJ (4") fixed lower control arms. This kit re-places LCA bushings and sleeves for the front or rear of a TJ or ZJ as well as the front of a XJ or MJ equipped with Zone fixed lower control arms.  Included bushings are black.

NOTES (J7001)1. Includes enough bushings and sleeves for two Zone Offroad lower control arms.2. Will only fit 1st generation Zone Offroad lower control arms equipped with polyurethane bushings.

REAR TRACK BARRELOCATION BRACKETJ5419 $19.95*Designed for use on a 4” lift

DANA 30 PROTECTION PACKAGEJ5032 $112.99

INCLUDESn Pair of 3/16" Weld on lower control arm skid platesn 10 Gauge steel upper control arm gussetn Solid steel differential guard

*Verify axle before ordering*

COMPONENTS AVAILABLE SEPARATELYJ5014 Dana 30 Weld on Lower Control Arm Skid Plates $26.95J5013 Dana 30 Upper Control Arm Support Gusset $19.95J5012 Dana 30 Differential Guard $74.99

J5005 J5408

J7001

JEEP

88

8-

99

8-

ZO

NE

GRAND CHEROKEE ZJ PARTS & ACCESSORIES

115


Recommended