5' x 10' 6000 WATT CO LASER CUTTING · PDF file5' x 10' 6000 WATT CO 2 LASER CUTTING SYSTEM...

Technical Proposal & Quote

For: 3015NX-60CF-R

5' x 10' 6000 WATT CO2 LASER CUTTING SYSTEM

Prepared For:

MC MACHINERY SYSTEMS, INC A COMPANY OF MITSUBISHI CORPORATION

1500 Michael Dr., Wood Dale, IL 60191

Visit our website: www.mitsubishi-world.com

MITSUBISHI LASER 3015NX – 60CF-R

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TABLE OF CONTENTS

1.0 INTRODUCTION................................................................................................... 3

2.0 STANDARD MACHINE DESCRIPTION ........................................................... 4

3.0 TECHNICAL SPECIFICATIONS ..................................................................... 11

4.0 STANDARD MACHINE OPTIONS................................................................... 13

5.0 TERMS & CONDITIONS ................................................................................... 18

6.0 INVESTMENT PRICE SHEET .......................................................................... 19


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1.0 INTRODUCTION

Mitsubishi introduced the first commercial laser in 1977. Since then, we have been leveraging the

strengths of Mitsubishi Corporation to improve our laser systems. Mitsubishi employs approximately

600,000 people worldwide and occupies leadership positions in engineering, electronics, manufacturing

and product development. Our laser systems are unique because every critical component of the

machine is engineered and manufactured by Mitsubishi. Our technology and electronics are designed to

meet the specific needs of our mechanical components. Our patented parts and processes all work

together to deliver the cleanest cuts with the highest level of reliability, precision and overall

performance. Run a Mitsubishi Laser System against any competitive system and we consistently

outperform them. We are dedicated to providing a higher quality product and a stronger level of service

and support. When you purchase Mitsubishi, you get more than the best laser system on the market.

You also get the confidence of knowing Mitsubishi is behind you.

The 3015NX-60CF-R HIGH PERFORMANCE LASER CUTTING SYSTEM combines Mitsubishi’s

latest developments in Machine, CNC Control, Laser Resonator and Automated Material Handling

System design technologies to keep you on the cutting edge.

The 3015NX-60CF-R is designed to meet the needs of the most demanding users in today’s 24/7

competitive manufacturing environment. Built on a Heavy Duty One-Piece Cast Machine Frame, the

3015NX-60CF-R incorporates the latest technology into a high performance, reliable laser cutting

system. For decades Mitsubishi Laser has designed and manufactured the most technologically

advanced laser cutting systems in the world.

Mitsubishi's High Rigidity Heavy-Duty One-Piece Cast Frame ensures high rigidity, high strength, and

overall system stability now and in the future.

Mitsubishi's Revolutionary Diamond Path™ Advanced Beam Delivery System maintains a constant

beam quality by fixing the system’s beam path length regardless of processing head location, yielding

superior edge quality and processing consistency over the entire work area.

Mitsubishi's Revolutionary "Dual" Cross-Flow Resonator Design maximizes beam quality, beam

stability, and the lowest running cost in the industry.

Mitsubishi's Diamond Clean™ Technology provides ultra clean resonator materials that yield higher

performance, extended optical life, stability, and lower running cost due to extended maintenance

intervals.

Mitsubishi's New Power Supply and High Rigidity Resonator Structure is designed for a 24/7

production environment.

Mitsubishi's 60CF-R series laser resonator has no glassware to replace or clean. This results in a sealed

design that lowers maintenance and laser gas costs dramatically. This design consumes considerably

less laser gas than traditional fast axial flow designs.

Mitsubishi's Heavy Duty High-Speed Open Style Pallet Changer maximizes throughput and allows for

standard integration of Mitsubishi's MSCIII Series Automated Material Handling Systems.


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2.0 STANDARD MACHINE DESCRIPTION

Mitsubishi's 3015NX-60CF-R 6000 Watt Laser Cutting System includes the machine base, machine

motion system, ducted and zoned cutting table, full side safety covers, automatic pallet changer,

automatic lubrication system, high-speed processing head, CNC controller, laser resonator, and chiller

unit. The end user needs to supply the connections and consumables needed according to the Facility

Requirements Manual.

2.1 MACHINE BASE

The CAE (Computer Aided Engineering) Fine Grain Mitsubishi Dianite Machine Casting

guarantees increased rigidity, accuracy, and repeatability, a crucial element in the stability of the

laser beam delivery system. The NX series machine base and gantry columns are of a single-

piece, single platform, ultra rigid Dianite cast frame. This provides the ultimate stability that

ensures the high-speed processing accuracy. The rigidity of the processing machine is greatly

improved over steel weldment base designs.

2.2 MACHINE MOTION SYSTEM

The three-axis machine motion system consists of a traveling bridge, flying optics design that is

driven by the latest "state of the art" Mitsubishi Smart Servo Drive System. The machine motion

system simultaneously moves the constant mass high-speed traveling bridge and cutting head in

the X" and Y" axis over the material to be cut. The high speed cutting head is simultaneously

moved in the Z" axis to the material surface. This motion system design allows for the high

speed, reliable cutting of materials regardless of the sheet weight. The material does not move

and allows for the cutting of cosmetic sensitive surfaces that require no scratching. This design

allows for an easier integration of the Mitsubishi MSCIII Modular Material Handling Systems

now or in the future.

2.3 LINEAR Z AXIS

Mitsubishi Linear drive propels the processing head at 4G’s of force. Linear drive quickly

adapts to changes in the metal surface at higher processing speeds increasing productivity. The

maximum processing feed-rate is now 2360"/min.

2.4 DUCTED & ZONED CUTTING TABLE

The cutting table comes with mild steel grates on 3" centers to support the material. The table

weight capacity is based on a full 5' x 10' sheet of 1.0" mild steel. The table comes with an 12"

inch duct inlet for the connection of the optional dust collector. The table is equipped with a

center mounted multi-chamber exhaust system that is ducted and zoned for efficient removal of

smoke and dust from the cutting source area. There are three scrap drawers on wheels that are

located under the ducted and zoned area for easy and reliable removal of scrap. A nozzle

cleaning brush device and automatic sensor calibration plate for the capacitive sensing head is

supplied with the table.

2.5 FULL SIDE SAFETY COVERS

Mitsubishi safety package includes full side safety covers and electronic eyes surrounding the

pallet changer.


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2.6 AUTOMATIC PALLET CHANGER

The NX Series machine design utilizes a High-Speed Open Style Pallet Changer. The open

design allows for easy access to cut parts and loading/unloading of material. The heavy-duty

pallet tables are designed to handle up to a full sheet of one-inch mild steel plate. The pallet

table design allows for the standard integration of Mitsubishi Laser's "World Class" MSCIII

Modular Automated Material Handling Systems.

2.7 PALLET CHANGER OPERATION STAND

The pallet changer operation stand is a separate control panel located near the pallet changer for

easy operation. It additionally features a process start/stop button.

2.8 AUTOMATIC LUBRICATION SYSTEM

This system automatically lubes all machine motion system components for greater reliability

and reduced maintenance.

2.9 REFLECTION ABSORBING THIN FILM REFLECTOR (ATFR) Bend mirror that decreases back reflections into the resonator that can occur while cutting

reflective materials. This machine employs 2 antireflection devices (ATFR mirror and High

Speed Power Sensor).

2.10 BEAM PATH ANTIREFLECTION APETURES

Innovative system ensures reflections that re-enter the beam path will not burn the bellows.

2.11 DIAMOND PATHTM

OPTICAL DELIVERY SYSTEM

Innovative system ensures a constant beam size and cut quality over the entire processing area to

maximize cutting consistency, speed, and edge quality.

2.12 BEAM OPTIMIZER (BO)

The BO allows the user to control the beam size to optimize processing speed and performance

based on material type and thickness. The parameters are automatically set when the cutting

condition file is searched. Our BO mirror lasts longer from less fatigue due to variable stress

from constant movement. Our competitors constantly flex their adaptive optic to control focus.

2.13 LOW ABSORBING TRZ-2

TRZ-2 bend mirrors are utilized to increase power available to the work-piece.

2.14 MULTIFUNCTION VISIBLE LASER

Visible laser is standard on all Mitsubishi laser systems.

2.15 PROGRAMMABLE HIGH ASSIST GAS PRESSURE

Automatic function eliminates the need to make manual settings on a regulator.

2.16 HIGH SPEED PROCESSING HEAD The NX Series advanced high-speed processing head incorporates automatic-focus adjustment,

quick-change lens cartridge system, capacitance sensor, nozzle and anti-plasma technology all in

one cutting head that features 7.5" and 10.0" lens configuration. An additional processing head

can be purchased with the 5.0" and 7.5" lens configuration.

AUTOMATIC FOCUS ADJUSTMENT This feature uses a motorized lens system controlled by the CNC controller. When the cutting

condition is searched, the lens is moved to the optimum focus position automatically.


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QUICK-CHANGE LENS CARTRIDGE SYSTEM The quick-change lens cartridge system enables a very easy, quick-change of the lens from 5.0" to 7.5"

or 7.5" to 10.0" focal length. Each lens cartridge has an onboard IC chip that memorizes the last

“Zero” lens position. When the cartridges are exchanged, the “Zero” position is automatically

adjusted.

CAPACITANCE HEIGHT SENSOR The capacitance sensor is a programmable non-contact type height control mechanism that provides an

accurate and consistent nozzle standoff, across the entire sheet while compensating for thickness

variations or waviness of the material.

NOZZLE The nozzle controls the flow of assist gas for the efficient removal of waste material from the cut or

kerf. Versatile nozzle configurations such as double nozzle technology can be supplied for both high

speed cutting of thin materials and high quality thick plate cutting, all using only one processing head.

HIGH-SPEED ANTI-PLASMA TECHNOLOGY The cutting head utilizes high-speed anti-plasma technology for high speed cutting of mild steel,

galvanized steel, stainless, and aluminum when using nitrogen or air-assist gas. If plasma occurs it can

interrupt the cutting process of these materials resulting in bad edge quality or stopping the cutting

process altogether on a head without anti-plasma technology. The anti-plasma technology assures that

the cutting process is regulated in real time to filter out the frequency of the plasma. This is an

extremely important feature, and has huge benefits when the cutting process is being automated.

MICROMETERS FOR NOZZLE CENTERING

With the addition of micrometers, nozzle centering is simplified and repeatable.

2.17 MITSUBISHI CNC CONTROLLER

Mitsubishi’s newest and most advanced 64-Bit PC Touch Screen NC Control is a PC based

system utilizing a Windows-Style graphic user interface. It provides color graphics, multi-

window screens, full multi-tasking, interactive help screens, and convenient touch screen control.

LARGE PROGRAM STORAGE NC programs can be processed directly with the 1.8MB ROM board and the 10GB hard drive.

USB PORT Easily download cutting parameters, programs or history to a USB memory stick. Easily connect

peripheral devices, like a keyboard.

ETHERNET LAN High-speed connectivity to the corporate network allows simple data transfer.

RECTANGULAR NESTING Allows the user to quickly set up a simple nest for any job right at the controller. The nested pattern

can also be saved for repeat orders.

EXTRA LARGE DATA BASE Up to 17000 cutting conditions can be stored on the NC. Additional conditions can be stored on the

hard drive.

ADAPTIVE CUTTING CONDITIONS Adaptive Cutting Conditions adapt to the part material and material thickness through geometry

recognition.


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QUICK PIERCE OIL SPRAY SYSTEM This feature allows high speed piercing of thicker materials with very high power resulting in

a dramatic reduction of pierce time. It consists of the following:

Oil Spray: Prevents the adhesion of material to the surface of the pierced hole.

Air Blow: Removes the slag from the area around the pierce hole.

JET PIERCE TECHNOLOGY Equipped with a side air jet, Jet Pierce technology is made possible. This technology pierces with a

small pierce hole very quickly. Processing holes smaller than the material thickness in mild steel is

faster and easier.

SLOPE PIERCE Slope Pierce ramps power, frequency and duty while conventional piercing. Decreases small pierce

hole penetration time.

CORNER CONTROL Allows acute angle processing without special programming.

START/END CONTROL Start/End Control provides greater control while processing at the start and end of a contour.

START-AFTER-FEED HOLD Allows a smooth cutting surface if the machine suspends during processing.

DROSS REDUCTION CONTROL (DRC) This feature uses real-time advanced NC program “look ahead” technology to determine maximum

processing speed based on material, thickness, and part geometry while reducing dross. Power is

ramped with acceleration or deceleration.

LOW FREQUENCY PULSE 5-Hertz control allows very intricate geometry to be processed easily.

PLASMA GUARD CONTROL Plasma Guard (PG) control smoothly steps up acceleration on the pierce line and corner sections. PG

control restricts the generation of plasma in stainless steel plate which improves cutting quality,

stability and ease of use.

INTELLIGENT ASSIST GAS PURGE Assist gas automatically purges before the start of processing, ensuring the lens chamber is full. This

feature reduces cutting failures at the start of processing.

AUTOMATIC QUICK GAS CHANGE Controller automatically recognizes assist gas change is required and executes a Quick Assist Gas

Change. This function reduces programming and operation time for productive dual assist gas

processing. There are three assist gas ports provided with automatic switching via the laser cutting

condition parameters.

INTELLIGENT ASSIST GAS MONITORING Intelligent Assist Gas Monitoring compares the assist gas pressure exiting the nozzle to the pressure

set in the cutting condition. If the pressure differential is between 10% to 15%, a warning will be

issued by the controller. If the pressure differential is greater than 15%, an alarm will occur.

MAINTENANCE GUIDE Step by step instructions and maintenance jigs are now integrated into the machine tool. Mitsubishi is

a manufacturer that prides itself on the machine being safe for customers to do their own maintenance.


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EVADE CONTROL Evade Control allows the choice between 3 different methods of motion for the Z-axis while traveling

to and from cutouts. Square evade is a traditional style of movement. The Z-axis moves up before X

and Y axes move. Angle evade is a little faster. The Z-axis moves up while X and Y axes move. Arc

evade provides the fastest motion for the Z-axis. The Z-axis moves on an arc while the X and Y axes

are in motion. When X and Y axes reach the next position, the Z-axis is at the piercing height.

EXPANDED PROCESSING AREA The Expanded Processing Area accommodates over-sized sheets. The X-axis stroke is 126" and the

Y-axis is 63".

LENS FAILURE DETECTION New on the NX, lens failure detection detects when the lens will fail. When a lens failure is detected,

the machine will stop and produce an alarm.


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2.18 MITSUBISHI LASER RESONATOR

Output power alone does not define cutting performance or cut edge quality. It takes "Superior

Cutting Power" to achieve high performance results. The cutting power is optimized, creating

the perfect blend of output power, beam quality, beam stability, and power control. The results

are visible through superior edge quality, lower thermal effects, precision cutting ability, and

greater overall processing control. The CF-R series developed after 5 years of proven high

production capabilities of the CFX series.

NEW CF-R SERIES CROSS FLOW LASER TECHNOLOGY

X-Flow technology for lowest cost of ownership

Maximum Cutting Power – Highest performance 6.0KW laser on the market

2X-5X longer maintenance interval vs. previous non X-Flow designs

State of the Art sealed liquid cooled power supply

Up to 50% increase in cut edge quality vs. previous non X-Flow designs.

Ultra-low laser gas usage; up to 90% less than the competition.

Superior beam quality and beam stability

Single laser gas bottle containing a nonproprietary mix. No mixer needed.

HIGH PEAK POWER, IMPROVED SQUARE WAVE PULSE

Minimal heat input and maximum processing efficiency

5 HZ Control for ultra low power processing

Unsurpassed micro-machining capabilities

HIGH SPEED POWER SENSOR Constantly monitors the output power. Greatly reduces the chance of internal mirror damage when

processing highly reflective materials.

FULL DIGITAL CONTROL Allows precise control of power, duty and frequency with fast response time.

TEM01* MODE STRUCTURE This mode structure reduces optical stress while maintaining high edge quality.

MINIMAL WARM UP TIME This feature means more productivity. Only 3 minutes from resonator OFF to maximum peak output

power and consistent cutting. Compared with 15~20 minutes for the competition.

NO GLASSWARE No costly glassware or high speed turbine. This truly is the heart of our industry leading LOW COST

OF OWNERSHIP. You will never need to change glass tubes in a MITSUBISHI.

NO HASSLE LASER GAS With a MITSUBISHI LASER you only need to connect one bottle for laser gas. No need for three

separate gases or connections. The average MITSUBISHI owner buys 3.0 bottles of laser gas in one

year. Some of our competitors will consume over 50 separate bottles of laser gas in that same year.

Less connections and less changing of gas bottles means less hassle.


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2.19 CHILLER UNIT

The chiller unit cools the laser gas, internal resonator mirrors, external beam delivery mirrors,

and the power supply unit. A closed loop unit that uses water to cool the refrigerant through air

cooled fans, maintaining a constant water temperature and stability of the system. The chillers

water is de-ionized by resin. No chemical additives needed.

2.20 LASER MACHINE INSTALLATION

Assuming all site requirements specified in the machine pre-installation manual have been met, a

MITSUBISHI LASER service engineer will be scheduled for installation. The installation and

maintenance training time of the 3015NX-60CF-R will take approximately 2 weeks to complete.

2.21 LASER MACHINE TRAINING

NX pricing includes attendance at our Level 1 (3-Day Fundamental Operation) LC20B Training

Seminars anytime within your warranty period. These seminars are held at our Chicago or Los

Angeles facilities and are subject to availability and the following conditions:

No more than four (4) students per class from the same company at any one time without

prior arrangement.

Non-warranty on-site training and applications training will be quoted upon request.

Contact our training department at 630-616-2980 or visit our website at

www.mitsubishi-world.com for further information and class availability.

2.22 LASER MACHINE WARRANTY

Price includes 12 months parts and labor, unlimited hours, from the date of delivery to

customer's facility.

The warranty will be honored if the maintenance schedules are strictly followed, the machine

is operated according to Mitsubishi’s operating manual, original Mitsubishi replacement and

consumable parts are used, and the machine is in its original unaltered condition.

The warranty does not cover perishable items such as filters, laser optics, lenses,

nozzles, fuses, etc., or parts damaged due to accident or misuse.

MC Machinery Systems, Inc. will include FREE "Platinum" level membership during your

warranty period to our website allowing access to our extensive and powerful technical

support area. This area contains supplemental documentation, training materials, machine

manuals, and much more to come.

For more information about activating your membership, contact our

Mitsubishi Service Membership representative at 630-616-5980.

http://www.mitsubishi-world.com/


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3.0 TECHNICAL SPECIFICATIONS

MACHINE SPECIFICATIONS 3015NX– 60CF-R

Machine Structure Precision Rack & Pinion with Linear Z axis

Travel Drive Method X,Y, Z simultaneous 3 axes

Control Method X,Y, and Z simultaneous 3 axis control

X - Axis Stroke 125.98"

Y - Axis Stroke 62.99"

Z - Axis Stroke 4.7"

Maximum Work Piece Size 120.08" x 60.04"

Maximum Processing Feed Rate 2360 (inch/min)

Maximum Work Piece Weight 2050 lbs.

Table Pass Height 33.5"

Rapid Travel Speed 4724 single axis, 6680 simultaneous (inch/min)

Minimum Command Input .001mm / .0001"

Drive Motor Type Intelligent AC Servo

Machine Unit Dimensions 440.1" (W) x 94.5" (H) x 193.8" (D)

Total System Weight 34,836 lbs.

Pallet Change Time Approximately 35 seconds

Pallet Changer Weight 6175 lbs.

Pallet Changer Drive Mechanism Chain

Installation Dimensions 489.6" x 346.8"

Floor Space Requirement 1179 sq. ft.

Electrical Requirements:

Motion System, CNC Controller,

Laser Resonator

208 VAC + 5%, 3 Phase, 60Hz

98 KVA (Total Machine Usage)

280 (Full Load Amps)

CNC CONTROLLER SPECIFICATIONS MITSUBISHI MODEL LC20BP2

Type Self Contained-Simple Dust Proof Design

CPU 64 Bit

Display Unit 15.0" TFT Color LCD Touch Screen

Hard Disc Drive Capacity 10.0 GB

Program Memory Capacity Standard: 5,000m / Approximately 2MB

Number of register able programs: 400

CO2

Laser Control

Power Control Output Power, Frequency, Duty

Operation Control Shutter Open/Close, Beam On/Off,

Laser Gas Change, etc…

Processing Machine

Control

Drive Method X, Y, Z (Simultaneous Control)

Position Detection

Method

Encoder

Min. Command Unit .001mm / .0001"

Program Input Method USB / Computer Link / Ethernet LAN

Operation Method Memory Operation

HD Direct Operation

Electrical

Requirements:

"SEE MACHINE SPECIFICATION"


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LASER RESONATOR SPECIFICATIONS MITSUBISHI MODEL 60CF-R

Excitation method 3-axis cross flow, SD

Control method Power feedback

Power stability +1%

Beam mode Low-order (main component TEM01*)

Beam outer diameter (in) 1.06

Beam Divergence (mrad) Approx. 3.5 or less (total angle)

Wave length (µm) 10.6

Frequency setting range (Hz) 10~3000

Duty range (%) 0~100 adjustable

Output power adjustable range (%) 0~100 of rating

Resonator unit Dimensions (W x H x D) (in) 131.9 x 78.1 x 31.5

Resonator unit weight (lb) 6615

Rated Output Power (CW) (W) 6000 watts

Composition CO2:CO:N2:He 8:4:60:28

Consumption amount (liter/Hr) 4.5

Gas sealing time (Hr) 24 (during rated continuous oscillation)

Electrical Requirements: "SEE MACHINE SPECIFICATION"

CHILLER UNIT SPECIFICATIONS THERMAL CARE MODEL LXB SERIES

Electrical Requirements: 208 VAC + 10%, 3 Phase, 60Hz

56KVA

143 (Full Load Amps)

DUST COLLECTOR SPECIFICATIONS

Filter Type 12 replaceable cartridges

Static Pressure [email protected]” WG

Electrical Requirements 208 VAC + 10%, 3 Phase, 60Hz

18 KVA (Total Machine Usage)

48.3 (Full Load Amps)

POWERGY UNIT

Electrical Requirements 208 VAC, 3 Phase, 60Hz

15 KVA

40 (Full Load Amps)


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4.0 STANDARD MACHINE OPTIONS

MACHINE OPTIONS 4.1 ADDITIONAL LENS CARTRIDGE – 5.0"

This feature allows you to quickly change from a 5" focusing lens to a 7.5" focusing lens in

seconds.

4.2 ADDITIONAL LENS CARTRIDGE – 7.5"

This feature allows you to quickly change from a 5" focusing lens to a 7.5" focusing lens in

seconds.

4.3 ADDITIONAL LENS CARTRIDGE – 10.0"

This feature allows you to quickly change from a 7.5" focusing lens to a 10.0" focusing lens in

seconds. 5" lens processing is not available with this configuration unless a separate processing

head is purchased.

4.4 7.5”/ 10” HEAD ADAPTER KIT

Adapter required for cutting with a 10.0” focusing lens. .

4.5 3COM PCMCIA NETWORKING CARD AND CABLE KIT

Network Card and cabling kit.

4.6 DUST COLLECTOR – Torit DFT 2-12

The Dust Collector is a high velocity unit that utilizes the most advanced dust collection system

for Laser Machines today. It efficiently removes the dust and smoke from the cut area. An

Automatic Remote Start/Stop unit is standard. This collector features 12 filters.

4.7 QUICK PIERCE OIL SPRAY SYSTEM

This feature allows high speed piercing of thicker materials with very high power resulting in a

dramatic reduction of pierce time. It consists of the following:

Oil Spray: Prevents the adhesion of material to the surface of the pierced hole.

Air Blow: Removes the slag from the area around the pierce hole.

4.8 RESONATOR AND ASSIST GAS KIT

This kit is a key element in performance. It is offered to provide optimum performance for the

laser system.

4.9 NITROGEN BEAM PURGE GAS GENERATOR SYSTEM

This feature is a filtration system that converts compressed air into clean, high purity nitrogen for

the beam delivery system. It is used for beam path purge only.

4.10 LASERSTARTM

15-750A LASER ASSIST GAS GENERATOR

This feature is a nitrogen generator system that makes its own nitrogen or air assist gas for the

purpose of cutting material.

4.11 LASERSTARTM

15-750AZ LASER ASSIST GAS GENERATOR

This feature is a nitrogen generator system that makes its own nitrogen or air assist gas for the

purpose of cutting material. This generator has voltage specifications for Canada.

4.12 AIR ASSIST GAS DRYING SYSTEM

This can produce up to 10~36 scfm of clean dry air with an inlet of 100 psig. This dryer greatly

reduces the Total Hydrocarbons (THC) and moisture (H2O) in your air stream to keep your

focusing optic clean while using air as an assist gas. Available models D13, D29 and D36.


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4.13 MEL’S EYE (ME) FUNCTIONS (OPTION) The PH-X processing head allows for the option of incorporating the intelligent process

monitoring functions:

BURN DETECTION is effective while piercing or cutting. When burning is detected,

operation will suspend and continue if Restart function is valid.

PIERCE DETECTION is effective while conventional piercing. When penetration is

detected, processing will begin. When penetration is not detected, piercing is given

additional time.

PLASMA DETECTION is effective while processing stainless steel with nitrogen.

When plasma is detected, it is eliminated by automatically changing the cutting

condition. After the successful release of the plasma, the machine continues processing

at the original programmed condition.

AUTO FOCUSING uses MEL’S EYE to automatically detect the focus zone (range at

which a blue arc can be seen). The machine will find the upper and lower limits of this

zone, and then calculates where zero focus is. The lens position is then changed to the

zero focus position.

4.14 AUTOMATIC NOZZLE CHANGER

This Feature allows for 5 nozzle positions with a dedicated NC screen

4.15 CLEAN POWER OPTIONS

Noise is an undesirable addition to the power voltage/current waveform. You will need to install

a 40A fused disconnect or circuit breaker for each transformer that supplies the equipment.

Powergy Clean Power System units aid in the following:

Suppresses surges and spikes

Helps with brownouts

Filters noise generated by switching power electronics

Eliminates drastic voltage fluctuation

Improves power factor and reduces system losses


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MC DIAMOND SOFT® PROGRAMMING OPTIONS

4.16 LS1 MC DIAMOND SOFT® ("2D CAM") 2D CAM

DXF/DWG IMPORT

SIMPLE NESTING

DNC COMMUNICATION CLASSROOM TRAINING REQUIRED

4.17 LS2 MC DIAMOND SOFT® ("2D CAD/CAM") 2D CAD

2D CAM

DXF/DWG IMPORT

SIMPLE NESTING

DNC COMMUNICATION 1 TRAINING DAY REQUIRED

4.18 LS3 MC DIAMOND SOFT® ("3D CAD FOLDING/UNFOLDING") INCLUDES LS2 "2D CAD/CAM"

3D SHEET METAL CAD WITH FOLDING/UNFOLDING

IGES/STEP IMPORT

SIMULATION

2 TRAINING DAYS REQUIRED

4.19 LS4 MC DIAMOND SOFT® ("4th

AXIS ROTARY SOFTWARE") ROTARY CAD/CAM

INCLUDES LS2 "2D CAD/CAM"

INCLUDES LS3 "3D CAD FOLDING/UNFOLDING


4.20 LS5 MC DIAMOND SOFT® ("5-AXIS 3D CAM) INCLUDES LS2 "2D CAD/CAM"

INCLUDES LS3 "3D CAD FOLDING/UNFOLDING

3D CAM


4.21 LSN**** MC DIAMOND SOFT® DXF/DWG IMPORT

ADVANCED AUTO-NESTING ("TRUE SHAPE NESTING SOFTWARE")

SIMULATION

DNC COMMUNICATIONS

1 DAY ADD ON TRAINING REQUIRED

4.22 LS1+N MC DIAMOND SOFT® 2D CAM

DXF/DWG IMPORT

SIMPLE NESTING

ADVANCED AUTO-NESTING ("TRUE SHAPE NESTING SOFTWARE")

SIMULATION

DNC COMMUNICATIONS

CLASSROOM TRAINING REQUIRED


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4.23 LSB+ ** MC DIAMOND SOFT® 2D CAM

2D CAD

DXF/DWG IMPORT

IGES/STEP IMPORT

3D CAD

OFF LINE BRAKE PROGRAMMING

SIMULATION

DNC COMMUNICATION

Note:

*Training included in MC Diamond Soft® purchases, LS1 and LS1+LSN packages are trained in MC Machinery Systems

Inc classroom ONLY. LS2 trained ON-SITE or MC Machinery Systems Inc classroom. All other packages trained ON-

SITE.

**LSB & LSB+ are stand alone products. They can be added to LS2, LS3 and (SEE UPGRADES)

** Off Line Brake programming compatible with HYB series ONLY.

*** Training on this package included in the Base Package Purchased.

**** LSN requires LS1, LS2 or LS3 (LSN can not be sold as a stand alone package).

MC Machinery Systems Inc classroom training scheduled 30 days in advance.

Prices include 90 days Support and Maintenance.

4.24 PREVENTATIVE MAINTENANCE PLAN (PM1)

The PM1 Plan is designed with the self sufficient shop in mind. This is a once a year, 3 day

comprehensive visit that is meant for shops that consistently perform their own preventative

maintenance on a regular basis, but are looking for the reassurance that an annual in-depth

OEM checkup provides. Our factory trained technicians will go completely through your system

top to bottom to make sure that every aspect of your machine is in peak operating condition, thus

providing your in-house staff with a PM benchmark to work off of for the next 12 months.


Our PM2 Plan is just right for the shop that runs a lighter production schedule or lower power

output runs consisting of 1 to 2 shifts per day. This is a more comprehensive program than the

PM1 program providing you with quarterly visits (totaling 5 days) from one of our skilled

technicians. PM2 will have our technicians going over your machine through out the course of

the 4 visits. This provides the end user with the opportunity to perform the more mundane

regular PM in between the quarterly visits, while still accounting for our technicians to tackle the

items that you are not prepared for your staff to take on. The four visits consist of 5 total days, 2

days on the first visit followed by 3 subsequent 1 day visits.


The PM3 Plan was created for the majority of our customers. Shops with moderate to heavy

usage, consisting of mid to high power output runs over 2-3 shift per day. This plan provides you

with a visit every 2 months (totaling 8 days). This package will provide our customers with the

comfort of having a very comprehensive PM program performed by our Factory Trained

Technicians, allowing for your companies production schedule to be met with minimal

inconvenience. Although occasional minor PM items may still have to be addressed by your staff

(depending upon your usage rate), the vast majority of our customers will find that this program

will provide them with the reliability they require. The 8 days are dispersed over the 6 visits as

follows: 1st and 4th visit are 2 days in duration the remaining 4 visits are 1 day in duration.


17


Our PM4 package is for our customer who are very heavy laser users, high power outputs

running 3 shifts or running 24/7. This program is our most comprehensive and will have one of

our technicians inside your plant once per month. With this program we will come onsite each

month to go over your machine. These monthly visits account for a total of 14 days onsite, with

the 1st and 7th visits consisting of 2 days each. If your laser is constantly in demand this could be

the program for you.

4.28 3 DAYS ON-SITE TRAINING AND FIELD APPLICATIONS

In addition to the standard machine training at our facility, the option for an additional 3 days of

on-site field applications training is available.

4.29 2ND

YEAR LASER MACHINE WARRANTY

Additional 2nd year of (unlimited hours) warranty to the laser machine and resonator only.

4.30 3RD

YEAR LASER MACHINE WARRANTY

Additional 3rd year of (unlimited hours) warranty to the laser machine and resonator only.

(Excluding the Chiller and Dust Collector)


18

5.0 TERMS & CONDITIONS

5.1 VALIDITY

This quote is valid for 30 days.

5.2 PAYMENT TERMS

10% down payment with Purchase Order

Net balance due 30 days from date of delivery

Prices do not include State, Federal, or local taxes.

Note: All prices are quoted in U.S. Dollars and are subject to change without notice.

Financing is available to those who qualify.

5.3 DELIVERY

FOB: Wood Dale, IL or Port Of Entry, Duty and Customs Paid

A firm delivery date will be issued at the time of order placement. Actual delivery

will be calculated from date of order receipt and clarification of all technical and

commercial details.

The fulfillment of accepted orders is contingent on accidents, fire, strikes, or other

causes beyond our control.

This quotation sets forth the terms and conditions upon which MC Machinery Systems, Inc., (MMS) is

willing to sell the products described in this quotation. This quotation does not constitute, nor shall it be

deemed to constitute, an offer to sell the products described herein. All purchase orders submitted by

purchasers shall be subject to acceptance and approval by MMS and shall incorporate the terms and

conditions referred to on the attachment.

We thank you for the opportunity to quote on your machinery requirements. Please contact us if we can

be of further assistance.

Sincerely,

William Isaac

V.P. Sales & Marketing

Effective January 2010


19

6.0 INVESTMENT PRICE SHEET

SELECTED ITEMS

ITEM NO. MITSUBISHI LASER MODEL

3015 NX 60CF-R UNIT PRICE

1 1 5’ X 10’ - 6000 WATT – CO2 LASER CUTTING SYSTEM $810,000.00

SELECTED ITEMS

ITEM NO. MACHINE OPTIONS UNIT PRICE

1 4.1 LENS CARTRIDGE HOLDER (WITH 5” FOCUSING LENS) $3,859.00

1 4.2 LENS CARTRIDGE HOLDER (WITH 7.5” FOCUSING LENS) $3,859.00

4.3 LENS CARTRIDGE HOLDER (WITH 10.0” FOCUSING LENS) $3,859.00

4.4 7.5"/10" HEAD ADAPTER KIT $4,500.00

1 4.5 3 COM PCMCIA NETWORKING CARD AND CABLE KIT $390.00

1 4.6 DUST COLLECTOR-DONALDSON TORIT DFT2-12 $32,535.00

4.7 QUICK PIERCE OIL SPRAY SYSTEM $14,500.00

1 4.8 RESONATOR AND ASSIST GAS KIT $3,015.00

4.9 NITROGEN PURGE GAS GENERATOR SYSTEM $12,300.00

4.10 LASERSTAR™ 15-750A ASSIST GAS GENERATOR (USA) $72,500.00

4.11 LASERSTAR™ 15-750AZ ASSIST GAS GENERATOR (CANADA) $72,500.00

4.12

AIR ASSIST GAS DRYING SYSTEM – D13 (13 scfm) $3,000.00

AIR ASSIST GAS DRYING SYSTEM – D29 (29 scfm) $8,340.00

AIR ASSIST GAS DRYING SYSTEM – D36 935 scfm) $8,416.00

4.13 MEL’S EYE (ME) $17,300.00

4.14 AUTOMATIC NOZZLE CHANGER $26,500.00

4.15 POWERGY (CPS-3D208) $1,999.00

SELECTED ITEMS

ITEM NO. DIAMOND SOFT® PROGRAMMING OPTIONS UNIT PRICE

4.16 LS1 2D CAM $4,995.00

4.17 LS2 2D CAD/CAM $7,995.00

4.18 LS3 3D CAD FOLDING/UNFOLDING $12,495.00

4.19 LS4 4th AXIS ROTARY SOFTWARE $18,745.00

4.20 LS5 5 – AXIS 3D CAM $27,495.00

4.21 LSN TRUE SHAPE NESTING SOFTWARE $6,495.00

4.22 LS1+N 2D CAM + TRUE SHAPE NESTING $10,995.00

4.23 LSB METABEND PRESS BRAKE SOFTWARE ADD ON $7,995.00


20

SELECTED ITEMS

ITEM NO. PREVENTATIVE MAINTENANCE PLAN AND ADDITIONAL

WARRANTY OPTIONS UNIT PRICE

4.24 PM1 (EXPENSES NOT INCLUDED) $3,240.00




4.28 3 DAYS ON-SITE TRAINING AND FIELD APPLICATIONS $5,000.00

1 4.29 2ND

YEAR LASER MACHINE WARRANTY $15,000.00

4.30 3RD

YEAR LASER MACHINE WARRANTY $15,000.00

TERMS AND CONDITIONS

VALIDITY: This Quote is valid for 30 days

PAYMENT TERMS: 10% down payment with Purchase Order. Net balance due 30 days from date of delivery.

DELIVERY: FOB: Wood Dale, IL or port of entry- CUSTOMER TO PAY FOR ALL RIGGING

TOTAL UNIT PRICE INCLUDING THE SELECTED ITEMS ABOVE $868,658.00

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