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5000MT - Huisman Equipment is equipped with a 5000mt Huisman Offshore Mast Crane (OMC) and...

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5000MT CRANE AND S-LAY VESSEL HUISMAN PRODUCT BROCHURE
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5000MT CRANE AND

S-LAY VESSELHUISMAN PRODUCT BROCHURE

01DESCRIPTION 03

1.1 Vessel General 03

1.2 5000mt Offshore Mast Crane 04

1.3 600mt S-lay System 05

1.4 Design Options 06

1.5 Variable Draft Concept 07

1.6 Anti Heeling Systems 08

1.7 Accomodation 08

1.8 Power Generation and Propulsion 08

02TECHNICAL SPECIFICATIONS 09

2.1 Vessel General 09

2.2 5000mt Offshore Mast Crane 10

2.3 600mt S-lay System 11

After upgrade

TABLE OF CONTENTS

5000MT

2

CRANE AND S-LAY VESSEL

Before upgrade

1. DESCRIPTION

1.1 Vessel general

The fully diesel electric, dynamically positioned (DP3) crane

vessel is equipped with a 5000mt Huisman Offshore Mast

Crane (OMC) and optionally a 600mt S-lay System. The crane

and vessel are capable of fully revolving with 5000mt load.

The vessel is optimized for long transits at high speed up

to 15 knots. The vessel is suitable for operating world-wide

including the following areas: China, Brazil, Gulf of Mexico,

West of Africa, the North Sea, etc.

The crane vessel is designed for multipurpose hoist- and-

subsea lifts and pipe-laying operations. The design is

developed in such a way that the 600mt S-lay System can

be installed later on the main deck with limited effort. A

large deck space allows transporting a variety of modules,

handling equipment or can be used for pipe storage when

performing pipe-laying operations. The available deck load is

approx. 13000mt (approx. 10000mt after the S-lay System is

installed).

The vessel design is based on a variable draft concept. At

the transit draft the breadth of the vessel is limited which

allows sailing at high speed and good motion characteristics

in waves. The pipe-laying operations and light lifts can be

also performed at this draft. For heavy lifts the vessel draft is

increased. This increases the breadth of the water line in order

to provide sufficient stability for heavy lift operations. Special

attention is given to the DP system to achieve a high DP

performance for work offshore. A dedicated fast anti-heeling

system is utilized in order to compensate the heel angle when

the crane revolves. A 10 point mooring system is foreseen for

operations in shallow waters.

CRANE VESSEL ADVANTAGES

Large crane capacity of 5000mt @ 40m (5000mt @34m

fully revolving)

600mt S-lay system

Transport capacity up to 13000mt

Excellent vessel motion characteristics

High transit speed up to 15 knots

DP3

10 point mooring system

Compact hull design (hull “new Panama” size)

Large deck area

Deep water installation capabilities

5000MT

3

CRANE AND S-LAY VESSEL

150

135

120

105

90

75

60

45

30

15

140120

120

100

100

80

80

60

60

40

40

20

1000

2000

3000

4000

5000

20

0

0

radius [m]

max

lifti

ng h

eigh

t abo

ve m

ain

deck

[m]

outreach [m]

SW

L [m

t]

5000MT

4

CRANE AND S-LAY VESSEL

1.2 5000MT Offshore Mast Crane

Lifting capacity

Dual Main Hoist: 2x 2500mt:

Main hoist (over stern):

5000mt @ 40m radius

Main hoist (fully revolving):

5000mt @ 34m radius

4000mt @ 40m radius

3000mt @ 50m radius

Aux hoist (fully revolving):

1200mt @ 70m radius

600mt @ 103m radius

Deep Water Lowering System (DWLS) is installed on Auxiliary

hoist. This system is also equipped with Active Heave

Compensation system.

Whip hoist (fully revolving):

110mt @ 123m radius

MHS: Main hoist, 40 falls over stern

MHS: Main hoist, 40 falls revolving

AH4: Auxiliary hoist deep water, 4 falls

AH2: Auxiliary hoist deep water, 2 falls

AH1: Auxiliary hoist deep water, 1 fall

WH: Whip hoist, 2 falls

5000MT

5

CRANE AND S-LAY VESSEL

1.3 600mt S-lay system

The pipe handling system consists of a supply line which

handles single and double joints to supply the firing line,

located on the port side of the vessel. A pipe kick out line to

transport the pipe out of the firing line, in case the pipe has

to be cut back is located on starboard. The pipe sections are

stored in cradles on the main deck or supplied by a vessel

or barge. The pipes are placed on the port landing unit (or

optionally on the starboard landing unit) by the pipe handling

cranes. The landing unit is a bumper frame to facilitate pipe

landing and to prevent damage to the conveyor rollers. The

pipe sections are transported to a transverse conveyor using

conveyor rollers. This transverse conveyor takes the pipe

through the beveling area, which is shielded from bead stall

area and the firing line to limit noise and clutter. The beveled

pipe section is then transported on conveyor rollers onto a

second transverse conveyor which transports the pipe to the

firing line. This transverse conveyor is equipped with several

working positions for pre-heat etc.

The firing line receives pipes from the port supply line. The

pipe joints are loaded from the transverse conveyor onto the

lineup table using transverse transport carts. The lineup table

consists of two line up tools that are electronically coupled

and act as one single line up table (all three line up tools are

used when using double joints). A maximum of five welding

stations are available in front of the tensioners and one in

between the tensioners for welding singles. When processing

double joints three welding stations are available in front

of the tensioners. The welding stations are followed by an

NDT station in between the tensioners and two (one in case

of doubles) coating areas aft of the tensioners. The sea-

going pipe is supported by the firing line roller boxes located

between the workstations. All workstations except for the

coating areas are equipped with trolleys that can engage the

sea-going pipe to eliminate relative movement. The trolleys

are able to follow the movement of the pipe. The tensioners

are mounted on rails, this makes the handling and installation

of large inline structures more efficient. The tensioners can be

fully opened and skid out of the way to allow passage of large

structures while the other two tensioners hold the sea-going

pipe.

The pipe tension is divided over three 200mt tensioners

spaced apart to allow workstations in between. The

tensioners are equipped with a squeeze equalizing system to

allow laying of concrete coated pipe, as an additional feature

this system can also be used when laying non concrete

coated pipe, to facilitate passage of e.g. anodes.

The 600mt A&R system consists of a storage/traction winch

combination with a wire that is routed to the firing line via a

retractable sheave box. The sheave box can be rotated in or

out the firing line using a hydraulic cylinder. The secondary A&R

system consists of a 200mt winch and two guide sheaves, this

system is used when the tension is relatively low. Because the

capacity of the secondary A&R system is lower the system is

easier to operate, and uses a more economical wire.

The stinger of approx. 95m in length is another major part of

the S-lay system. The stinger consists of 3 segments and it

can be adjusted for a large range of radii depending on the

water depth and the pipe diameter. The stinger is connected

to the stern of the vessel and it is suspended from the stinger

handling frame. In transit the stinger and the handling frame

can be disconnected from the stern of the vessel and these

can be put on the deck using main 5000mt crane.

1.4 Design Options

The vessel will initially be equipped with 5000mt crane only.

The 600mt S-lay can be installed later when required.

The crane stowing position is to the starboard with the boom

rest close to the side of the vessel. This keeps a large deck

area free from any obstacles allowing to carry construction

works or transport of large objects in an efficient way.

When required the S-lay equipment is installed on the main

deck with the firing line tunnel at the center line of the vessel.

The crane stowing position becomes at the center line above

the firing line. The existing boom rest is simply moved from its

original position to the top of the firing line to maximize space

for pipe handling cranes.

5000MT

6

CRANE AND S-LAY VESSEL

1.5 Variable draft concept

The variable draft concept allows to control the vessel

motions for a wide range of operational conditions. At light

draft (when no heavy lifts are performed) the breadth at the

water line is limited and the stability parameters of the vessel

are close to its optimum. At larger drafts corresponding

to heave lift conditions the breadth increases, keeping the

stability parameters close to the optimum. This makes it

possible to keep the natural roll period of the vessel beyond

(longer than) the periods of existing waves for virtually all

operating conditions. This significantly reduces roll motions

as shown in the plot below. An extensive model test program

was carried out in order to verify the concept and provide

accurate measurements of motion response and resistance.

Variable draft concept:

Deep draft results in wide waterline and therefore high

stability required for heavy lift operations

Shallow draft results in narrow waterline for good motion

behavior and high transit speed

Conventional concept:

All drafts give wide waterline and therefore high stability,

which results in poor motion behavior in transit and light

lift conditions.

All drafts (including transit draft) give wide waterline and

therefore high resistance, resulting in limited speed.

5000MT

7

CRANE AND S-LAY VESSEL

Heavy lift draft

New concept

Natural period = 11 sec.

(transit condition)

GM ~ 17m

Rol

l RO

A’s

Wave period [sec]

Range of typical

wave periods

Natural period = 15 sec.

(transit condition)

GM ~ 9m

Conventional shape

Light draft

1.6 Anti-heeling systems

A dedicated anti-heeling system is applied in order to

compensate for the heel moment caused by the crane. This

system utilizes large water ballast tanks connected by cross-

overs for pumping large amount of ballast water when the

crane is performing heavy lifts.

Optionally an additional anti-heeling system can be installed.

This secondary fast system is designed to compensate for

heel angle when the crane slews empty or with small loads.

This system consists of two masses moving in transvers

direction. These masses are located below main deck. The

speed of this automatic system matches the slew speed of

the crane, which make operating the crane highly convenient.

1.7 Accommodation

398 persons are accommodated in single, twin, and four

person cabins. Further the accommodation is outfitted with

offices, change room and laundry facilities, mess room,

galley and provision stores, hospital, recreation areas, and a

gymnasium.

1.8 Power Generation and Propulsion

Electrical power on the vessel will be generated by 6 diesel

generator sets located in two engine rooms. The diesel

generator sets run on MDO and HFO. Normally in transit only

3 generating sets will be used. The remaining gensets will be

engaged when extra power is required for instance during

offshore lifts operating using DP.

The vessel is equipped with seven thrusters. In the aft of

the vessel three azimuthing thrusters and a retractable

azimuthing thruster are located. The azimuthing thrusters

are used for both main propulsion and DP operation. The

retractable azimuthing thruster is used for DP. In the bow

one tunnel thrusters and two retractable azimuthing thrusters

are installed. The tunnel thruster is available for both harbour

manoeuvring and DP operation. The bow retractable

azimuthing thrusters are used for DP operation.

5000MT

8

CRANE AND S-LAY VESSEL

5000MT

9

CRANE AND S-LAY VESSEL 2. TECHNICAL SPECIFICATIONS

MAIN SPECIFICATIONS

POWER AND PROPULSION

CAPACITIES

GENERALLength overall

Length between perpendiculars

Breadth overall

Depth

Design draught in transit

Design draught heavy lift

Displacement at design draught in transit (approx.)

Displacement at design draught heavy lift (approx.)

Installed engine power

Installed thruster power aft

Installed thruster power aft (retract.)

Installed thruster power fwd (retract.)

Installed thruster power fwd (tunnel)

Emergency

Harbor generator

Fuel (HFO)

Fuel (MDO)

Fresh Water

Accommodation

Dynamic Positioning Class

Position mooring system

Helideck D-value

Service speed

189.6 [m]

180.4 [m]

49 [m]

15.5 [m]

6.9 [m]

11.3 [m]

37800 [mt]

70400 [mt]

2000 [m³]

4900 [m³]

660 [m³]

6 x 6.3 [eMW]

3 x 4.6 [MW]

1 x 3.5 [MW]

2 x 3.5 [MW]

1 x 2.5 [MW]

1x 0.75 [eMW]

1x1.8 [eMW]

12579 [bbl]

30818 [bbl]

4151 [bbl]

23 [m]

398 [POB]

3 [-]

10 points

75.5 [ft]

15 [kts]

622.0 [ft]

591.9 [ft]

160.8 [ft]

50.9 [ft]

22.6 [ft]

37.1 [ft]

41667 [sht]

77601 [sht]

2.1 Vessel

5000MT

10

CRANE AND S-LAY VESSEL

MAIN HOIST

AUXILIARY HOIST

WHIP HOIST

OTHER EQUIPMENT

SPECIAL FEATURES

GENERAL

GENERAL

GENERAL

GENERAL

GENERAL

GENERAL

GENERAL

GENERAL

Capacity (over stern)

Safe Working load at 40m radius (dual main hoist)

Dynamic factor

Capacity (fully revolving)

Safe Working load at 34m radius (dual main hoist)

Safe Working load at 40m radius (dual main hoist)

Safe Working load at 50m radius (dual main hoist)

Dynamic factor

Min radius

Max radius

Capacity (fully revolving)

Safe Working load at 70m radius

Safe Working load at 103m radius

Dynamic factor

Min radius

Max radius

Capacity (fully revolving)

Safe Working load at all radius

Dynamic factor

Min radius

Max radius

Load tuggers

Block tuggers

Sling hoists

Deep water hoist system on auxiliary hoist

Storage winch with 6000m wire capacity

300mt traction winch

Active + passive heave compensation, effective stroke 8m (single line)

5000 [mt]

1.1 [-]

5000 [mt]

4000 [mt]

3000 [mt]

1.1 [-]

18 [m]

approx. 80 [m]

1200 [mt]

600 [mt]

1.1 [-]

23 [m]

96/110 [m]

110 [mt]

1.3 [-]

31 [m]

123 [m]

4 x 45 [mt]

3 x 25 [mt]

2 x 12.5 [mt]

2.2 Crane

5000MT

11

CRANE AND S-LAY VESSEL

PIPE SPECIFICATIONS

CAPACITY

SECONDARY A&R SYSTEM

GENERALMaximum pipe diameter

Minimum pipe diameter

Nominal single joint length

Nominal double joint length

Maximum coating cutback

Maximum single joint weight

Maximum double joint weight

Tensioners

Maximum pipe tension (including dynamics)

Nominal pipe tension

Primary A&R system

Maximum A&R pipe tension @winch (including dynamics)

Nominal A&R pipe tension

Delivered wire length (ø135 mm)

Maximum A&R pipe tension @winch (including dynamics)

Nominal A&R pipe tension

Delivered wire length (ø76 mm)

46 [inch]

4.5 [inch]

600 [mt]

500 [mt]

600 [mt]

500 [mt]

3900 [m]

200 [mt]

160 [mt]

3000 [m]

1168.4 [mm]

114.3 [mm]

12.2 [m]

24.4 [m]

360 [mm]

30 [mt]

30 [mt]

2.3 S-lay system

062015

HUISMAN EQUIPMENT BV

Admiraal Trompstraat 2

3115 HH Schiedam

P.O. Box 150

3100 AD Schiedam

The Netherlands

Harbour no. 561

Phone: +31 (0)88 070 22 22

Fax: +31 (0)88 070 22 20

E-mail: [email protected]

www.huismanequipment.com


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