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Copyright Nautilus Hyosung Inc. 200 6 All right reserved. 5050 (Win XP) Maintenance Manual
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Page 1: €¦ · 5050 Win XP Contents Table Of Contents Chapter 1. Overview 1-1. About the 5050 XP ...

Copyright Nautilus Hyosung Inc. 200ⓒ 6 All right reserved.

5050 (Win XP) Maintenance Manual

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5050 Win XP Contents

Revision Record

Date Page Version Description of Change

April 2006 All 1.0 New publication

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5050 Win XP Contents

Table Of Contents

Chapter 1. Overview

1-1. About the 5050 XP ............................................................................................1-2

1-2. Basic Features ....................................................................................................1-2

1-3. What is in this manual...........................................................................................1-4

1-4. Terminologies........................................................................................................1-5

Chapter 2. Safety Warnings

2-1. Overview .............................................................................................................2-2

2-2. Description of Precaution Symbols .....................................................................2-3

Chapter 3. System Configuration

3-1. System Specifications...........................................................................................3-2

3-2. External Appearance ...........................................................................................3-4

3-3. H/W Configuration ...............................................................................................3-5

Chapter 4. User Handling Unit

4-1. Appearance .......................................................................................................4-2

4-2. Monitor ................................................................................................................4-3

4-3. Panel Control Board (PNC) ................................................................................4-9

4-4. Display Board ..................................................................................................4-10

4-5. Others ............................................................................................................4-16

Chapter 5. Control Electronics

5-1. Appearance .........................................................................................................5-2

5-2. Disassembly/Assembly Diagram ........................................................................5-3

5-3. Boards and CMOS setting ..................................................................................5-6

5-4. Cables ...............................................................................................................5-36

Optional A. Main Board-852GM.................................................................................5-37

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5050 Win XP Contents

Chapter 6. Cash Dispensing Unit

6-1. Appearance and Functional Diagram .................................................................6-2

6-2. Unit Block Diagram .............................................................................................6-6

6-3. Module and Sensor Replacement ......................................................................6-7

6-4. Adjustment Standard .......................................................................................6-25

6-5. Oiling Standard ................................................................................................6-29

6-6. Cleaning Standard ...........................................................................................6-31

6-7. Setting Specifications ......................................................................................6-32

6-8. Cable Connection Diagram ...............................................................................6-33

6-9. Interface Specifications ...................................................................................6-34

6-10. How to add 2nd cassette ................................................................................6-36

Chapter 7. Magnetic Card Unit (MCU)

7-1. Specification ........................................................................................................7-2

7-2. Unit Block Diagram .............................................................................................7-6

7-3. Cable Connection Diagram .................................................................................7-7

7-4. Interface Specification .......................................................................................7-8

Chapter 8. Receipt Printer

8-1. Appearance / Functional Diagram ......................................................................8-2

8-2. Block Diagram .....................................................................................................8-5

8-3. Disassembly / Assembly Diagrams of Modules and Sensors ............................8-6

8-4. Oiling Criteria ...................................................................................................8-13

8-5. Dip Switch Settings .........................................................................................8-16

8-6. Cable Connection Diagram ...............................................................................8-17

8-7. Interface Specifications ...................................................................................8-18

8-8. Troubleshooting ...............................................................................................8-20

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5050 Win XP Contents

Chapter 9. Journal Printer (Optional)

9-1. Overview .............................................................................................................9-3

9-2. Unit Configuration · .............................................................................................9-4

9-3. Mounting/Dismounting Ribbon cassette/ Paper Roll ........................................9-6

9-4. H/W Interface ..................................................................................................9-18

9-5. Error Handling ...............................................................................................9-25

Chapter 10. Power Supply

10-1. Appearance ...................................................................................................10-2

10-2. Block Diagram .................................................................................................10-4

10-3. Specifications ..................................................................................................10-5

10-4. Battery .........................................................................................................10-11

Chapter 11. Consumables Specifications

11-1. Consumables List ............................................................................................ 11-2

11-2. Receipt Slip Paper .......................................................................................... 11-2

11-3. Magnetic Card Specifications ........................................................................... 11-6

11-4. Journal Paper .................................................................................................. 11-7

Chapter 12. Error code

12-1. Journal Printer ................................................................................................12-2

12-2. Card Reader ...................................................................................................12-3

12-3. Cash Dispenser ..............................................................................................12-4

12-4. Receipt Printer ..............................................................................................12-10

12-5. Miscellaneous ...............................................................................................12-12

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Chapter 1. Overview

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I. Overview

1.1 About the 5050 Win XP

5050 Win XP machine is the most update system to perfectly meet various customer’ need in your site. This ATM is designed to satisfied with customer’s demands of withdrawal, balance inquiry and transfer transaction for individuals with a compact size to fit in virtually any place This machine is connected to your network to dispense cash, transfer funds and inquiry balance through the insertion of a customer’s card. 5050 Win XP machine is easy to use, easy to service and is able to support customer’s demands.

1.2 Basic Features

Important features of the 5050 Win XP machine is highlighted in the following list:

Dial Lock and Key Lock

12.1” TFT LCD with function key compatible with NDC style

User-friendly arrangement of display interface and each module

Intel Celeron 2.0Ghz based on Window XP Professional

Supporting LAN communications, using TCP/IP

Supporting multiple serial interface up to 12 ports

USB 2.0 up to 4 ports

Supporting enough bill capacity (4,000 notes) in cash dispenser

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Supporting U.S. and international currency types

Semi-automated receipt paper loading for the operator’s convenience

Semi-automated journal paper loading for the operator’s convenience

Modular design for easy maintenance

Quick setup feature

Advertisement feature for bank promotion

Front access cabinet

Front access available for easy service

Perfectly supporting the one transaction during power failure

UL 291 Business hour listed safe compliance

VISA Encrypted PIN Pad compliance

Satisfying Americans with Disabilities Act (ADA) specifications for height and access (Option)

Function key compatible with NDC+ style

Supporting magnetic card and IC card (Option)

EMV Level 1 compliance in card reader

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1.3 What is in this manual

This manual contains all information needed for normal operational use. This manual contains Unit Specifications, Opening & Closing Procedures, Operator Functions (Supervisor Screen), Error Recovery, etc. Some of the information in this manual may be subsequently updated based on the bank’s needs or the improvement by Nautilus Hyosung.

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1.4 Terminologies

BATT : Battery◈ CE : Control Electronics◈ Earphone Jack : Voice Converter for Visually Disabl◈ ed Persons (ADA) CDU : Cash Dispensing Unit◈ EPP : Encrypted PIN Pad◈ ISO: International Standard Organization ◈ ISO 1: IATA(International Air Transaction Association)◈ ISO 2: ABA (American Banks Association)◈ ISO 3: MINTS (Mutual Institutions National Transfer Systems)◈ MCU : Magnetic Card Unit◈ OPL : Operator Panel (LCD Screen)◈ JPR : Journal Printer◈ P/S : Power Supply◈ SPR : Slip Printer (Receipt Printer)◈ VFD : Vacuum Fluorescent Display◈

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Chapter 2. Safety Warnings

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2. Safety Warnings

2.1 Overview

Common Safety Precaution

Safety Precautions outlined this manual provide information on safe and proper handling of the product. Non-compliance of the safety precautions may result in injury or damage to the product. This precaution symbol with sample term tells you safety warnings in time of equipment handling.

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2.2 Description of Precaution Symbols

Symbol Description

Electrical Shock Warning • Do not remove cover. Only a maintenance engineer should open the

cover. • Do not touch. You may receive electric shock. • Make sure to turn off the power when servicing the equipment.

High Temperature Warning • Do not touch the equipment when it is running. • The equipment can get extremely hot and may cause a burn. • Make sure to close the cover before running the equipment.

Use Precaution when Moving • The equipment is heavy. Make sure at least 2 people lift or move the

equipment. • Do not attempt to move the equipment alone. You may be injured from

dropping the heavy equipment.

Fire Hazard • Place the equipment in an area away from any combustible materials. • The equipment may catch on fire from overheating or short circuit of the

power supply unit.

Disassembly Warnings • Do not disassemble or modify the equipment unless you are a certified

engineer. • Contact the service center for maintenance, adjustments and repairs. • Improper disassembly may cause fire or electrical shock.

Collapse Precautions • Do not place the equipment where the floor cannot sustain the weight of

the equipment, or on slanted or unstable surface. • Equipment may fall and cause injury or damage.

Unplug the Equipment • Stop using the equipment immediately if it smokes, emits an unusual

smell, makes abnormal sounds, or if liquids or other foreign materials enter the equipment.

• If the above-mentioned abnormalities occur, immediately turn off the power, unplug the equipment and contact the service center.

• If you ignore these symptoms, the equipment may catch on fire or cause electric shock.

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3. System Configuration

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3. System Configuration

3.1 System Specifications Item Standard Features Remarks (Option)

CPU INTEL Celeron 2.0Ghz -

Memory SDRAM 256MB 512MB Option

HDD 80GB -

FDD None 3.5”, 1.44MB Option Storage

Device CD-ROM CD-R, X 52 -

Operating System Windows XP Professional -

Expansion Slots IPCI5, AGP1 -

Serial Ports 12 Ports Expansion Card

USB Ports 4 Ports -

MODEM N/A 56Kbps Dial Up MODEM

Control

Electronics

LAN 10/100Mbps On-Board -

Type 12.1” TFT LCD - Display

Brightness 300 cd/m² -

Privacy Filter None 12.1” Filter Option

SPR/CDU Flicker High Bright LED Flicker

MCU Flicker High Bright LED Guide Light

PIN Light PIN PAD Light High Bright LED

Pin-Pad Metal EPP -

Customer

Display

Function Key 4X2 (with NDC style) -

Display Module LED DISPLAY Supervisor

Operation Input Method KEY PAD Option In Wall Type

Sutter type Automatic Shutter Manual Shutter

Denomination Number 2 type (CNY100, 50) -

Maximum Dispense 40 Notes/1transaction -

Number of cassettes 2 Cassette Maximum 3 cassettes

Cassette Capacity 2,000 notes/1 cassette

Dispensing Speed 4 notes/sec -

Reject Type Note by Note Reject (200 bills Max) Reject BIN

Cash Dispenser

Retract N/A Option with G-CDU

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Type Motor Driven With Shutter Function

Magnetic Stripe ISO 1, 2,3 Read / 3 Write

EMV Level-1 Available IC CARD

Reject Capacity 50 EA 1mm / Card

Card Reader

Card Return Available for Power Failure Via System Battery

Printing Type Thermal Line Printing

Printing speed 100mm/sec -

Printing Width 80mm Max -

Type Thermal Roll Paper Inside heat sensing Method

Width Max. 80mm - Paper

SpecificationOuter Diameter Max. 180Φ -

Paper Roll Capacity 2,500 Transaction/Roll Depends on Format

Receipt Printer

Black Mark Paper Support None Black Mark Paper Option

Printing Method Dot Impact Printing (EPSON)

Printing Speed 4 Lines / sec

Printing Width Max. 76mm

Type Dot Paper (Regular)

Width Max. 76.2mm

Journal Printer

(Option) Paper

SpecificationOuter Diameter Max. 83Φ

Specification UL 291 Business hour

Locking device Dial Lock + Key Lock Dual Lock

Camera None 1st,2nd USB Option Safety

Install Method Short Legs

Audio guidance Option -

ADA Audio guidance N/A Option Additional

function System Heater N/A Option

Dimension (HXWXD) 1,362 X 400 X 631 (unit:mm)

Weight 200 Kg -

Main Power 250W Power 110V/220V selection

Battery / Heater Battery Support (1 Transaction) Heater Option

Operating 0C ~ 40C (32℉ ~ 104℉) - Operational

Temperature Storage -5C ~ 50C (23℉ ~ 122℉) -

Operating 25% ~ 86% -

Dimension

&

Environment

Operational

Humidity Storage 10% ~ 90% -

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3.2 External Appearance

Fig 3.1. The dimension of external appearance in 5050 Win XP

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3.3. H/W Configuration

3.3.1 System Block Diagram

Fig 3.2 The system block diagram in 5050 Win XP

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Chapter 4. User Handling Unit

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\

4. User Handling Unit Basically, the User handling unit is composed of the function key and operation keys that the customers operate by themselves. It also includes monitor, camera, speakers and associated a lot of electronic boards.

4.1 Appearance (Backside)

Fig. 4.1 Backside appearance of User Handling Unit

Unit Item Specifications

Display size and display type 12.1 inch TFT LCD

Resolution 800 X 600 pixels (SVGA)

Supported colors 262,144 Colors

Pixel arrangement RGB vertical stripe

Display Unit

Brightness adjustment method Control by the volume

Input Method Touch panel Available

PNC Board

Inverter

Flicker for Card Reader

Supervisor Mode

Flicker for Receipt Printer

AD Board

Speaker

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4.2 Monitor

A monitor is composed of privacy display filter, protective glass, LCD, panel control board, analog-digital board, inverter as shown in the figure below.

Fig 4.2 Entire Monitor Configuration Diagram

4.2.1 General Description 4.2.1.1 Description

This monitor is a color active matrix liquid crystal display with an integral Cold Cathode Fluorescent Lamp (CCFL) backlight system. The matrix employs a-Si Thin Film Transistor as the active element. It is a transmissive type display operating in the normally white mode. This monitor has a 12.1 inch diagonally measured active display with SVGA resolution (600 vertical by 800 horizontal pixel array). Each pixel is divided into Red, Green and Blue sub-pixels or dots which are arranged in vertical stripes. Gray scale or the brightness of the sub-pixel color is determined with a 6 bit gray scale signal for each dot, thus presenting a palette of more than 262,144 colors.

This is intended to support applications where high brightness, board viewing angle are critical factors and graphic displays are important. In combination with the vertical arrangement of the sub-pixels, the characteristics provide an excellent flat panel display for this ATM machine.

Front Bezel

Protective Glass

TFT-LCD

LCD Unit Frame

Analog-digital Board

Invertors

Privacy Filter

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4.2.1.2 Basic Features High contrast ratio, High aperture structure Wide viewing angle High-speed response SVGA (800x600 pixels) resolution 6-bit color depth, Display 262,144 colors Lower power consumption CCFL (Cold Cathode Fluorescent Lamp)

4.2.1.3 General Specifications

Item Specification Unit Note

Active screen size 12.1 inches (30.75cm diagonal) Mm

Driver element a-Si TFT active matrix

Outline dimensions 280(H) x 218 (V) x 12 (D) mm

Luminance, White 300 cd/㎡

Pixel arrangement RGB vertical stripe

Pixel pitch 0.3075(H) x 0.3075 (W) mm

Display mode Transmissive mode, normally white

Surface tr5050 Win XPents

Hard coating (3H), anti-glare tr5050 Win XPent of the front polarizer

4.2.1.4 Block Diagram and Mechanical Diagram

Fig 4.4 Block Diagram of TFT- LCD

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Fig 4.5 Dimension of TFT- LCD

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4.2.2 Reliability

4.2.2.1 Environment test condition No Test Item Conditions

1 High temperature storage test Ta=60 240h

2 Low temperature storage test Ta=-20 240h

3 High temperature operation test Ta=50 50%RH 240h

4 Low temperature operation test Ta=0 240h

5 Vibration test (non-operating) Random:10~500Hz, 0.0046g/hz, 1Grms, 3axis, 1hour/axis

6 Shock test (non-operating) Half sine wave:120G, 2ms, one shock of each six faces

7 Altitude storage/shipment 0-40,000 feet (12,192m) ※ Note : Result Evaluation Criteria is as follows

There should be no change which might affect the practical display function when the display quality in conducted under normal operating condition. 4.2.2.2 On/Off cycle The display module will be capable of being operated over 24,000 ON/OFF cycles (Lamp power & Vcc On/Off) 4.2.2.3 Mean Time Between Failure The LCD panel and interface board assembly shell have a mean time between failures of 30,000 hours with a confidence level 90%

4.2.3 General Precautions

4.2.3.1 Handling

When the module is assembled, it should be attached to the system firmly using every mounting holes. Be careful not to twist and bend the modules.

Refraining from strong mechanical shock and/or any force to the module. In addition to damage, this may cause improper operation or damage to the module and CCFL back-

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light

Wipe off water droplets or oil immediately. If you leave the droplets for a long time, staining and discoloration may occur.

When this module is disassembled from the front panel and is tried to assemble again, you should check the condition of surface. If the surface of the polarizer is dirty by the foreign things, dusts, fingerprint, clean it using some absorbent cotton or soft cloth

The desirable cleaners are water, IPA(Isopropyl Alcohol) or Hexane. Do not use Ketone type materials (ex.Acetone), Ethyl alcohol, Toluence, Ethyl acid or Methyl chloride. It might permanent damage to the polarizer due to chemical reaction.

If the liquid crystal material leaks from the panel, it should be kept away from the eyes or mouth. In case of contact with hands, legs or clothes, it must be washed away thoroughly with soap

Protect the module from static, it may cause damage to the C-MOS Gage Array IC Use finger-stalls with soft gloves in order to keep display clean during the incoming

inspection and assembly process Do not adjust the variable resistor which is located on the back side. Pins of I/F connector shall not be touched directly with bare hands.

4.2.3.2 Storage

Do not leave the module in high temperature, and high humidity for a long time. It is highly recommended to store the module with temperature from 0 to 35℃ and relative humidity

of less than 70% Do not store the TFT-LCD module in direct sunlight The module shall be stored in a dark place. It is prohibited to apply sunlight or fluorescent

light during the store

4.2.3.3 Operation Do not connect, disconnect the module in the “Power On” condition. Module has high frequency circuits. Sufficient suppression to the electromagnetic

interference shall be done by system manufactures. Grounding and shielding methods may be important to minimize the interference.

The spike noise causes the mis-operations of circuits. It should be lower than following voltage : V=±200mV (Over and under shoot voltage)

Response time depends on the temperature. (In lower temperature, it becomes longer) Brightness depends on the temperature. (In lower temperature, it becomes lower)

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Be careful for condensation at sudden change. Condensation makes damage to polarizer or electrical contacted part. And after fading condensation, smear or spot will occur.

4.2.3.4 Others

Avoid condensation of water. It may result in improper operation or disconnection of electrode.

If the module displays the same pattern continuously for a long period of time, it can be the situation when the image “stick” to the screen

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4.3 Panel Control Board (PNC Board) 4.3.1 Appearance and Connector Description

Fig 4.6 The layout of PNC Board

(1) Jumper Setting Jumper Type Option Function Default Remark

Open - SJP1

Soler Jumper Short Logic 1

Short

Open - SJP2

Soler Jumper Short Logic 0

Open

- Adjusts MBS5000_PNC Logic0 and Logic 1

Open - SJP3

Soler Jumper Short P-ON

Open

Open - SJP4

Soler Jumper Short POFF-N

Open

- MBS5000_PNC is not used

Open - SJP5

Soler Jumper Short VCC

Open

Open -

SJP6 Soler

Jumper Short +12V Short

- Sets flicker LED voltage (VCC or +12V) in relation to CDU, PBM,

SHU and MCR - “In use” display flicker is connected

to the VCC circuit without change. SJP6 is not for jumper setting.

PS_CTRL SPL CE

USB

SPEAKER

ADA DECT

SJP5, SJP6

FLICKER

MCR_IFSJP1, SJP2

FK_REPPFK_L

OPL

DC/DC

PS_CONN

+24V

SJP3, SJP4

S_DOOR

F_DOOR

C_POST

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4.4 Display Board 4.4.1 Appearance

Fig 4.7 The appearance of display board

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4.4.2 Basic Specification

4.4.2.1 Basic Feature Available of all screen mode in 720x400(DOS), 640x480 (VGA), 800x600 (SVGA) Supporting TTL Data output Full CRT multi-sync monitor compatibility Comply with VESA DDC1 and DDC2B Standards & VESA DPMS standard Supporting 5 Language OSC (Option)

4.4.2.2 Electrical Specifications

Item Sub-item Specifications Remark

LCD applied LB121S02

LCD Interface TTL (6bit)

Resolution supported VGA/SVGA

LCD interface

Color supported 260,000 colors

Scan frequency Vert: 56~75 Hz Hor:31.4~48.1 KHz

Input signal Analog R,G,B data

Sync. polarities Positive/Negative

Signal level VGA data : 700mV Sync: TTL (<5V) compatible

Input Impedance VGA data : 75 Sync : 470

Plug & play DDC1/2B compatible

VGA input

OSD 5 Key button Option

Input power +12Vdc : 1.5, Typ Ampere Power

Power consumption 18, Typ Watt

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4.4.2.3 Block Diagram

Fig 4.8 The block diagram of display board

4.4.3 Connector Pin Description

4.4.3.1 Connector Configuration 4Part Num.

Name Maker Type-number # of Pins Remarks

J1 TTL (ODD-6bit) SEMCO 2ROW, 2mm

pitch 32 Default

J3 LVDS (6bit) Yeonho

Electronics 12507WR-20 20 Not inserted.

J7 LVDS (8bit) Yeonho

Electronics 12507WR-20 20 Not inserted.

signalsignalsignal

signal

Power Input (+12V)

VGA Input

RS232CI/F

ADC Converter

Optical

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4Part Num.

Name Maker Type-number # of Pins Remarks

J4 Analog VGA - Dwub15p,

Female 15 Default

J5 VGA IN Molex 53015-12 12 Not inserted.

J6 12V-JACK Molex Center Pin: 2Φ 3 Not inserted.

J8 T/S OUT1 (MINATO) 3M HIF3F-10PA-

2.54DS 10 Default

J9 Serial Interface - DSUB-9P, Male 9 Default

J11 Power In Molex 53014-04 4 Not inserted.

J12 Power Out Molex 53015-02 2 Not inserted.

J13 Inverter Interface Molex 53015-07 7 Default

J14 OSD Interface Molex 53015-08 8 Default

J17 Power In Molex 5569-SD-04A 4 Default

※ Note : "Not inserted" in table above means option.

4.4.2.2 Connector Configuration in detail 1) J17-Power In

Pin Description Pin Description

1 +12V 3 NC

2 GND 4 NC

Fig. 4.9 Connector Pin Assignment (Molex 5569-04A)

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2) J4-ANALOG VGA

Pin Description Pin Description

1 Red 9 NC

2 Green 10 GND

3 BLUE 11 GND

4 GND 12 SDA

5 NC 13 HSYNC

6 GND 14 VSYNC

7 GND 15 SCL

8 GND

3)J7-LVDS Interface (LCD Model: LTM150XH-L01): 8bit data

Pin Description Pin Description

1 +3.3V (LCD Power) 11 TC-

2 +3.3V (LCD Power) 12 TC+

3 GND 13 GND

4 GND 14 TCLK-

5 TA- 15 TCLK+

6 TA+ 16 GND

7 GND 17 TD-

8 TB- 18 TD+

9 TB+ 19 GND

10 GND 20 GND

Fig. 4.10 Connector Pin Assignment (DSUB15P-Female type)

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4) J13-Inverter Interface

Pin Description Pin Description

1 +12V (Inverter Power) 5 GND

2 +12V (Inverter Power) 6 GND

3 GND 7 DIM_ADJ

4 INVOnOff

5) J14-OSD Interface

Pin Description Pin Description

1 NC 5 GND

2 NC 6 KEY0

3 AMBER 7 KEY1

4 Green 8 GND

6) J9-Serial Interface (DSUB 9P, MALE)

Pin Description Pin Description

1 NC 6 NC

2 RXD-TS 7 RTS

3 TXD-TS 8 CTS

4 NC 9 NC

5 GND

Fig. 4.11 Connector Pin Assignment (DSUB9P-Male type)

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4.5 Others 4.5.1 Inverter

Fig 4.12 The External Appearance of Inverter

4.5.1.1 Absolute maximum rating ● Input supply voltage: 11 ~ 13V ● Input current: 1.9A ● Input power: 24.7W ● Output current: 7mArms ● Input signal voltage: -0.3V ~ 6.0V (On/Off /I Control) ● Ambient operating temperature: 0 ~ 60℃ ℃ ● Storage temperature: -30 ~ 80℃ ℃ ● Operating & Storage Humidity: 10% ~ 85%

4.5.1.2 Electrical Characteristics

No Items(Unit) Sign Condition Min. Typ. Max.

1 Input Voltage

(Vdc) Vin 11.5 12 12.5

CTRL=5V 0.8 1.1 1.3 2

Input Current (A)

Iin Vin=12V CTRL=0V 1.4 1.6 1.9

CTRL=5V 2.0 3.0 4.0 3

Output Current 1,2 (mA)

Iout1,2 Vin=12V CTRL=0V 5.2 6.0 6.8

CTRL=5V 2.0 3.0 4.0 4

Output Current 3,4(A)

Iout3,4 Vin=12V CTRL=0V 5.2 6.0 6.8

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No Items(Unit) Sign Condition Min. Typ. Max.

5 Lamp

Frequency (KHz)

f Vin=12V CTRL=0V 42 47 52

On Vin=12V, On/Off=5V Normal Operation 6 On/Off Control

Off Vin=12V, On/Off=0V Shunt-down(Lamp

off)

CTRL=0V, Max Current 7

Dim Adjust (Lamp Current

Control) CTRL

CTRL=5V, Min Current 0 ~ 5Volt

4.5.1.3 Functional Pin Description

1) Input Connector CN1

Pin No. Symbol Description

2 CTRL Dim Adjust, Apply 0V ~ 5Vdc to Control Lamp Current 0V:

6.0mA, 5V: 3.0mA(Each Lamp)

1,3,5,6,8,9 GND GND

4 On / Off Power System Return(5V:On, 0V:Off)

7 NC No Connection

10,11,12 Vin Input Voltage: 12V ± 0.5V

2) Output Connector CN2, CN3, CN4, CN5

Pin No. Symbol Description

1 Lamp H1 High Voltage connection to high side lamp

2 Lamp L1 Low Voltage connection to low side lamp

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Chapter 5. Control Electronics

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5. Control Electronics

5.1 Appearance

Fig. 5.1 External Appearance

Multi Serial Card

HDD

CD-ROM

USB PortSound Volume

PS/2 Mouse

PS/2 Keyboard

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5.2 Disassembly/ Assembly Diagram

5.2.1 Disassemble / Assemble CE Unit

1) Insert each key for front and rear door and turn it clockwise to open door. 2) Turn the power off 3) Remove all of cables connected to control electronics carefully not to hurt connector pins cable

Fig. 5.2 Disassembling Control Electronics_step1

4) Unscrew the two screws located on the bottom of CE case

Fig. 5.3 Disassembling Control Electronics_step2

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5) Remove four screws located on both side in the following figure.

Fig. 5.4 Disassembling Control Electronics_step3

6) The following figure is after the cover of the CE unit is removed.

Fig. 5.5 Disassembling Control Electronics_step4

7) The assembly order is the opposite of the disassembling order.

Multi Serial Card

Amplifier Card

Mother Board

USB port

Hard Disk Driver

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5.3 Boards and CMOS Setting 5.3.1 Main Board 5.3.1.1 Specification

Spec Description

Design ∗ ATX form factor 4 layers PCB size: 30.5x18.0cm

Chipset ∗ Intel 845 PE Memory Controller Hub (MCH) Chipset for 845 PA/845PAP ∗ Intel 845G Graphics Memory Controller Hub (GMCH) Chipset for 845 GA/845GAP ∗ Intel 82801DB I/O Controller Hub (ICH4) Chipset

CPU Socket

∗ Support Intel Pentium 4 478 Pin package utilizes Flip-Chip Pin Grid Array (FC-PGA2) package processor

∗ Support CPU Frequency 400MHz/533MHz ∗ Support 1.6G~3.2G 478 Pin Pentium 4 processor ∗ Support Hyper Threading/Prescott CPU ∗ Reserves support for future Intel Pentium 4 processors

Memory Socket ∗ 184-pin DDR SDRAM module socket x2 ∗ Support DDR266/DDR333 DDR SDRAM ∗ Expendable to 2.0 GB

Expansion Slot & Headers

∗ AGP SLOT xl for ACP 1.5V standard only, support AGP 2.0 & 4X mode ∗ 32-bit PCI slot x 5

Integrate VGA

∗ Integrated High Performance &High Quality 3D Accelerator ∗ Support Ultra-AGPII with 2GB/s bancwidth ∗ Built-in programmable 24-bit true-color RAMDAC up to 266 MHz pixel clock ∗ Programmable frame butter size from 8MB and up to 64MB

Integrate VGA ∗ Two IDE controllers support PCI Bus Mastering, ATA PIO/DMA and the ULTRA

DMA33/66/100 functions that deliver the data transfer rate up to 100 MB/s

LAN On Board ∗ VIA VT6106 PCI LAN controller chip for 845PAP/845GAP Supports 10/100 Mb/sec

data transfer rate

Audio ∗ Realtek ALC 6 -channel A97' Code integrated ∗ Support 6-channel 3D surround & Positioning Audio ∗ Audio driver and utility included

BIOS ∗ Award 2Mb Flash ROM

Multi I/O

∗ PS/2 keyboard and PS/2 mouse connectors ∗ Floppy disk drive connector x1 ∗ Parallel port x1, Serial port (x2 for 845PA/PAP, x1 for 845GA/GAP) ∗ USB 2.0 connector x2, headers x4 (connecting cable option) ∗ Audio connector Line-in, Line-out, MIC & Game Prot header

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5.3.1.2 Layout & Jumper Setting

Fig. 5.6 Layout & Jumper Setting

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Jumpers

Jumper Name Description JP4 CMOS RAM Clear 3-pin Block

JP1 Keyboard Power On Enable/Disabled 3-pin Block

JP3 CPU Frequency Select 3-pin Block

Connectors Connector Name Description

ATXPWR ATX Power Connector 20-pin Block

ATX12V ATX 12V Power Connector 4-pin Block

USB1 USB Port Connector 4-pin Connector

VGA VGA Display Connector 15-pin Female Connector LAN LAN Connectors RJ-45 Connector KB&MOUSE (PS2 KB/MOUSE)

PS/2 Mouse & PS/2 Keyboard Connector

6-pin Female

LPTA Parallel Prot Connector 25-pin Female

AUDIO_GAME Audio Line In/Out MIC ConnectorGAME Connector

3 phone jack Connector 15-pin D-Sub Connector

COM1 Serial Port COM1 Connector 9-pin Connector

COM2 Serial Port COM2 Connector 9-pin Connector

PARALLEL Parallel Port Connector 25-pin female Connector

FDD Floppy Driver Connector 34-pin Block

IDE1/IDE2 Primary/Secondary IDE Connector

40-pin Block

Headers Header Name Description

USB3, USB4 USB Port Headers 9-pin Block

SPEAK Speaker connector 4-pin Block

JW_FP(Power LED/ Reset/IDELED/ Power Button)

Front Panel Header (including Power LED/ IDE activity LED/ Reset switch / Power On Button lead)

9-pin Block

WOL Wake On-LAN Headers 3-pin Block

SFAN1, SYSFAN2, CPUFAN

FAN Headers 3-pin Block

IR IR infrared module Headers 5-pin Block

CDIN CD Audio-In Headers 4-pin Block

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Expansion Sockets Socket/Slot Name Description

ZIF Socket 478 CPU Socket 478-pin mPGAB CPU Socket

DIMM1, DIMM2 DDR Module Socket 184-pin DDR SDRAM Module Expansion Socket

PCI1 ∼ PCI5 PCI Slot 32-bit PCI Local Bus Expansion slots

AGP AGP 4X/8X Mode Slot AGP Expansion Slot

(1) Power Connector (20-pin block) : ATXPWR

ATX Power Supply connector. This is a new defined 20-pins connector that usually comes with ATX case. The ATX Power Supply allows to use soft power on momentary switch that connect from the front panel switch to 2-pins power On jumper plow on the motherboard. When the power switch on the back of the ATX power supply turned on, the full power will not come into the system board until the front panel switch is momentarily pressed. Press this switch again will turn off the power to the system board.

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(2) ATX 12V Power Connector (4-pin block) : ATX12V

This is a new defined 4-pins connector that usually comes with ATX Power Supply. The ATX Power Supply which fully support Pentium 4 processor must including this connector for support extra 12V voltage to maintain system power consumption. Without this connector might cause system unstable because the power supply can not provide sufficient current for system.

(3) USB Port connector : USB(USB) The connector are 4-pin connector USB devices to the system board.

(4) VGA Connector (15-pin D0Sub) Connector: VGA (Only for 845GA/845GAP)

VGA is the 15-pin D-Subminiature female connector for display monitor. (5) LAN Connector: LAN (for 845PAP/845GAP)

This connector is standard RJ454 connector for Network connector. (6) PS/2 Mouse & PS/2 Keyboard Connector: KB&MOUSE (PS2 KB/MOUSE)

The connector for PS/2 keyboard and PS/2 Mouse (7) Parallel Port Connector (25-pin female): LPTA

Parallel Port connector is a 25-pin D-Subminiature Receptacle connector. The On-board Parallel Port can be disabled through the BOIS SETUP. Please refer to Chapter 3 “INTEGRATED PERIPHERALS SETUP” section for more detail information.

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(8) Audio Line-In, Line-Out, MIC Connector : AUDIO_GAME

This Connector are 3 phone Jack for LINE-OUT, LINE-IN, MIC and 15-pin D-Subminiature female connector for GAME/MIDI port Line-out : Audio output to speaker Line-in : Audio input to sound chip MIC : Microphone Connector GAME: GAME/MIDI Port Connector

(9) Serial port COM1/COM2: COM1/COM2A (COM2A only for 845PA/845PAP)

COM1/COM2A is the 9-pin D-Subminiature mail connector. The On-board serial port can be disabled through BIOS SETUP. Please refer to Chapter 3 “INTEGRATED PEROPHERALS SETUP” section for more detail information.

(10) Floppy drive Connector (34-pin block): FDD

This connector supports the provided floppy drive ribbon cable. After connecting the single plug end to motherboard, connector the two plugs at other end to the floppy drive.

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(11) Primary IDE Connector (40-pine block): IDE1

This connector supports the provided IDE hard disk ribbon cable, After connecting the single plug end to motherboard, connect the two plugs at other end to your hard disk(s). If you install two hard disks, you must configure the second drive to Slave mode by setting its jumpers accordingly. Please refer to the documentation of your hard disk for the jumper settings.

(12) Secondary IDE Connector (40-pin block): IDE2

This connector connects to the next set of Master and Slave hard disks. Follow the same procedure described for the primary IDE connector. You may also configure two hard disks to be both Master using one ribbon cable on the primary IDE connector and another ribbon cable in the secondary IDE connector.

• Two hard disks can be connected to each connector. The first HDD is referred to as the “master” and the second HDD is referred to as the “Slave”.

• For performance issues, we strongly suggest you don’t install a CD-ROM or DVD-ROM drive on the same IDE channel as a hard disk. Otherwise, the system performance on this channel may drop.

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- Headers (1) USB Port Connector/Headers (9-pin): USB2/USB3

The USB2, USB3 is for internal connecting USB device directly. The USB2 header is used for connecting the additional USB port plug. By attaching an option USB cable, your can provided with two additional USB port plug. By attaching an option USB cable, your can be provided with two additional USB Plugs affixed to the back panel.

(2) Speaker connector: SPEAK

This 4-pine connector connects to the case-mounted speaker. See the figure below. (3) IDE Activity LED: IDE LED

This connector connects to the hard disk activity indicator light on the case.

(4) Reset switch lead: RESET This 2-pin connector connects the case-mounted reset switch for rebooting your computer without having to turn off your power switch. This is a preferred method of rebooting in order to prolong the lift of the system' power supply.

(5) Power LED : PWR-LED

The power LED is light on while the system power is on. Connect the power LED from the system case to this pin.

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(6) Power switch : PWR BTN

This 2-pin connector connects to the case-mounted power switch to power ON/OFF the system.

(7) FAN Header (3-pin) : SFAN1, SFAN2, CPUFAN

These connectors support cooling fans of 350mA (4.2Watts) or less, depending on the fan manufacturer, the wire and plug may be different. The red wire should be positive, while the black should be ground. Connect the fan's plug the board taking into consideration the polarity of connectors.

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(8) IR infrared module Headers (5-pine): IR (only for 845PA/845PAP)

This connector supports the optional wireless transmitting and receiving infrared module. You must configure the setting through the BIOS setup to use the IR function.

(9) CD Audio-In Headers (4-pin): CDIN CDIN are the connectors for CD-Audio Input signal. Please connect it to CD-ROM CD-Audio output connector.

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5.3.1.3 Install CPU

(1) About Intel Pentium 4 478-pin CPU

This motherboard provides a 478-pin surface mount, Zero Insertion Force (ZIF) socket, referred to as the mPGA478B socket supports Intel Pentium 4 processor in the 478 Pin package utilizes Flip-Chip Pin Grid Array (FC-PGA2) package technology. The CPU that comes with the motherboard should have a cooling Fan attached to prevent overheating. If this is not the case, then purchase a correct cooling Fan before you turn on your system.

WARNING! Be sure that there is sufficient air circulation across the processor’s heatsink and CPU cooling Fan is working correctly, otherwise it may cause the processor and motherboard overheat and damage, you may install an auxiliary cooling Fan, if necessary.

To install a CPU, first turn off your system and remove its cover. Locate the ZIF socket and open it by first pulling the level sideways away from the socket then upward to a 90-degree angle. Insert the CPU with the correct orientation as shown below. The notched corner should point toward the end of the level. Because the CPU has a corner pin for two of the four corners, the CPU will only fit in the orientation as shown.

When you put the CPU into the ZIF socket. No force is required to insert of the CPU. Then press the level to Locate position slightly without any extra force.

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(2) Install Memory

This motherboard provides two 184-pin DUAL Inline Memory Modules (DIMM) sites for memory expansion available from minimum memory size of 64MB to maximum memory size of 2.0GB DDR SDRAM.

Valid Memory Configurations

Bank 184-Pin DIMM PCS Total Memory

Bank 0, 1 (DIMM1) DDRDDR266/DDR333

DDR SDRAM Module

X1 64MB∼1.0GB

Bank 2, 3 (DIMM2) DDRDDR266/DDR333

DDR SDRAM Module

X1 64MB∼1.0GB

Generally, installing DDR SDRAM modules to your motherboard is very easy, you can refer to figure 2-4 to see what a 184-Pin DDR266/DDR333 DDR SDRAM module looks like.

NOTE! When you install DIMM module fully into the DIMM socket the eject tab should be locked into the DIMM module very firmly and fit into its indention on both sides.

WARNING! For the DDR SDRAM CLOCK is set at 200MHz, use only DDR333-compliant DDR Modules. When this motherboard operate at 200Mhz, most system will not even boot if non-compliant modules are used because of the strict timing issues, if your SDR Modules are not DDR400-compliant, set the DDR SDRAM clock to 133MHz to ensure system stability.

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(3) Expansion Cards

WARNING! Turn off your power when adding or removing expansion cards or other system

components. Failure to do so may cause severe damage to both your motherboard and

expansion cards.

- Procedure For Expansion Card Installation 1. Read the documentation for your expansion card and make any necessary hardware or software

setting for your expansion card such as jumpers. 2. Remove your computer’s cover and the bracket plate on the slot you intend to use. 3. Align the card’s connectors and press firmly. 4. Secure the card on the slot with the screen you remove above. 5. Replace the computer system’s cover. 6. Set up the BIOS if necessary. 7. Install the necessary software driver for your expansion card.

- Assigning IRQs For Expansion Card Some expansion cards need an IRQ to operate. Generally, an IRQ must exclusively assign to one use. In a standard design, there are 16 IRQs available but most of them are already in use. - Standard Interrupt Assignments

IRQ Priority Standard Function 0 N/A System Timer

1 N/A Keyboard Controller

2 N/A Programmable Interrupt

3 * 8 Communications Port (COM2)

4 * 9 Communications Port (COM1)

5 * 6 Sound Card (sometimes LPT2)

6 * 11 Floppy Disk Controller

7 * 7 Printer Port (LPT1)

8 N/A System CMOS/Real Time Clock

9 * 10 ACPI Mode when enabled

10 * 3 IRQ Holder for PCI Steering

11 * 2 IRQ Holder for PCI Steering

12 * 4 PS/2 Compatible Mouse Port

13 N/A Numeric Data Processor

14 * 5 Primary IDE Channel

15 * 1 Secondary IDE Channel

* These IRQs are usually available for ISA or PCI devices.

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- Interrupt Request Table For This Motherboard

Interrupt request are shared as shown the table below:

InT A InT B InT C InT D InT E InT F InT G InT H

Slot 1 √

Slot 2 √

Slot 3 √

Slot 4 √

Slot 5 √

Onboard LAN √

Onboard USB 1 √

Onboard USB 2 √

Onboard USB 3 √

Sound √

IMPORTANT! If using PCI cards on shared slots, make sure that the drivers support “Shared IRQ” or that the cards don’t need IRQ assignments. Conflicts will arise between the two PCI groups that will make the system unstable or cards inoperable.

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(4) AGP Slot

This motherboard provides an AGP Slot, only support the 1.5V 4X/0.8V 8X AGP VGA card. Do not use AGP 2X card (3.3V) in this motherboard. It will burn and damage the motherboard due to Intel® 848 chipset can not support AGP 2X (3.3V).

IMPORTANT! Before you plug-in AGP card, please make sure the following notice is fully understood and practiced. If your AGP card has “AGP 4X notch (show below) please make sure your AGP card is AGP 4X/8X (1.5V/0.8V) not AGP 2X (3.3V)

Example 1: SiS 305 & ATi Rage 128 Pro AGP card those golden finger is compatible with 2X/4X mode AGP slot, but only can support 2X (3.3V) only. If you install these cards in Intel® 848 based motherboard it will burn and damage the motherboard.

Example 2: We also find Diamond Vipper V770 golden finger is design for 2X/4X mode AGP Slot. It can be adjusted the jumper for AGP 2X (3.3V) or AGP 4X (1.5V). But the factory default setting is 2X (3.3V). If you install this AGP card in motherboard without change the jumper setting to 4X (1.5V), it will burn the motherboard.

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5.3.1.4 Starting UP Your Computer

(1) After all connection are made, close your computer case cover. (2) Be sure all the switch are off, and check that the power supply input voltage is set to proper position, usually in-put voltage is 220V~240V or 110V~120V depending on your country’s voltage used. (3) Connect the power supply cord into the power supply located on the back pf your system case according to your system user’s manual. (4) Turn on your peripheral as following order: a. Your monitor. b. Other external peripheral (Printer, Scanner, External Modem etc…) c. Your system power. For ATX power supplies, you need to turn on the power supply and press the ATX power switch on the front side of the case. (5) The power LED on the front panel of the system case will light, The LED on the monitor may light up or switch between orange and green after the system is on. If it complies with green standard or if it s has a power standby feature. The system will then run power on test. While the test are running, the BIOS will alarm beeps or additional message will appear on the screen. If you do not see any thing within 30 seconds from the time you turn on the power. The system may have failed on power-on test. Recheck your jumper setting and connection or call your retailer for assistance.

Beep Meaning

One short beep when displaying logo Not error during POST

Long beep in an endless loop No DRAM install or detected

One long beep followed by three short

beep

Video card not found or video card

memory bad

High frequency beeps when system is

working

CPU overheated

System running at a lower frequency

(6) During power-on, press<Delete>key to enter BIOS setup. Follow the instruction in BIOS SETUP. (7) Power off your computer: You must first exit or shut down your operating system before switch off the power switch. For ATX power supply, you can press ATX power switching after exiting or shutting down your operating system. If you use Windows 9X, click “START” button, click “shut down” end then click “shut down the computer?” The power supply should turn off after windows shut down.

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5.3.2 CMOS Setting 5.3.2.1 The Main Menu

Once you enter Award® BIOS COMS Setup Utility, the Main Menu will appear on the screen. The Main Menu allows you to select from fourteen setup functions and two exit choices. Use arrow l\key to select among the items and press <Enter> to accept or enter the sub-menu.

CMOS Setup Utility – Copyright (c) 1984-2004 Award software Standard COMS Features Advanced BOIS Features Advanced Chipset Features Integrated Peripherals Power Management Setup PnP/PCI Configurations PC Health Status

Miscellaneous Control Load optimized Defaults Load standard Defaults Set Supervisor Password Set User Password Save & Exit Setup Exit Without Saving

ESC ; Quit F10 : Save & Exit Setup ↑ ↓ → ← : Select Item

Time, Data, Hard Disk Type…

Standard CMOS Features Use this Menu for basic system configuration. Advanced BIOS Features Use this menu to set the Advanced Features Available on your system. Advanced Chipset Features Use this menu to change the values in the chipset register and optimize your system’s performance. Integrated Peripherals Use this menu to specify our setting for integrated peripherals. Power management Setup Use this menu to specify your setting for power management. PnP/PCI configurations This entry appears if your system supports PnP/PCI. PC Health Status This entry shows our PC health status. Miscellaneous Control Use this menu to specify your settings for Miscellaneous control.

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Load Optimized Defaults Use this menu to load the BIOS default values that are setting for optimal performances system operations. Load Standard Defaults Use this menu to load the BIOS default values that are factory setting for the stable performance system operation. Set supervisor/User Password Use this menu to set User and Supervisor Passwords. Save & Exit Setup Save CMOS value changes to CMOS and exit setup. Exit Without Saving Abandon all CMOS value changes and setup. 5.3.2.2 Standard CMOS Features The items in Standard COMS Setup Menu are divided into several categories. Each category includes no, one or more than one setup items. Use the arrow keys to highlight the item and then use the <PgUp> or < PgDn>keys to select the value you want each item.

CMOS Setup Utility – Copyright(c) 1984-2004 Award Software Standard CMOS Features

Item Help

Data (mm:dd:yy) Time (hh:mm:ss) >IDE Primary Master >IDE Primary Slave >IDE Secondary Master >IDE Secondary Slave Drive A Drive B Video Hat On Base Memory Extended Memory Total Memory

Wed, Apr, 21 2004 11 : 02 : 35 Press Enter None Press Enter None Press Enter None Press Enter None 1.44M , 3.5 in . None EGA/VGA ALL, But Keyboard 640K 563320K 57344K

Menu Level > Change the day, month,Year and century

↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults

Data The data format is <day><month><data><year>. Day Day of the week, from Sun to Sat, determined by BIOS. Read-only. Month The Month from Jan. through Dec. Data The data from 1 to 31 can be keyed by numeric function keys. Year The year depends on the year of the BIOS.

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Time The time format is <hour><minute><second>. Primary Master/Primary Slave Secondary Master/Secondary Slave Press PgUp/<+> or PgDn/<-> to select Manual, None, Auto type. Note that the specifications of your drive must match with the drive table. The hard disk will not properly if you enter improper information for this category. If your hard disk drive type is not matched or listed, you can use Manual to define your own drive type manually. If you select Manual, Related information is asked to be entered to the following items. Enter the information directly from the keyboard. This information should be provided in the documentation from your hard disk vendor or the system manufacturer. If the controller of HDD interface is SCSI, the selection shall be “None”. If the controller of HDD interface is CD-ROM, the selection shall be “None”. Access Mode The settings are Auto Normal, Large, and LBA. Cylinder number of cylinders Head number of heads Precomp Write precomp Landing Zone landing zone Sector number of sectors 5.3.2.3 Advanced BIOS Features

CMOS Setup Utility –Copyright(c) 1984-2004 Award software Advance BIOS Features

Item Help

Anti-Virus Protection CPU L1 & L2 Cache CPU L3 Cache Limit CPUID MaxVal Hyper Threading Technology Quick Power On Self Test First Boot Device Second Boot Device Third Boot Device Boot Other Device Swap Floppy Drive Boot Up Floppy Seek Boot Up Numlock status Gate A20 Option Typematic Rate Setting *Typematic Rate (chars/Sec) *typematic Delay (Msec) Security Option APIC Mode MPS Version Control For OS OS Select For DRAM>64MB HDD S.M.A.R.T. Capability Report No FDD For Windows

Disabled Enabled Enabled Disabled Enabled Enabled Floppy HDD-0 CDROM Enabled Disabled Enabled On Fast Disabled 6 250 Setup Enabled 1.4 Non-OS2 Disabled Yes

Menu Level >

↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults

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Anti-Virus Protection Allows you to choose the VIRUS Warning feature for IDE Hard Disk boot sector protection. If this function is enabled and someone attempt to write data into this area, BOIS will show a warnings message on screen and alarm beep. Disabled (default) No Warning message to appear when anything attempts to access the

boot sector or hard disk partition table. Enabled Activates automatically when the system boots up causing a warning message to appear when anything attempts to access the boot sector of hard disk partition table. CPU Internal Cache The default Value is Enabled. Enabled (default) Enable cache Disabled Disable cache Note: The internal cache is in the processor. External Cache Choose Enabled or Disabled. This option enables the Level 2 cache memory CPU L2 Cache ECC Checking Choose Enabled or Disabled. This option enables the Level 2 cache memory ECC (error check correction) Quick Power On Self Test This category speeds up Power On Self Test (POST) after you power on the computer. If this is set to Enabled. BIOS will shorten or skip some check items during POST. Enabled (default) Enable quick POST Disabled Normal POST First/Second/Third/Fourth Boot Device The BIOS attempts to load the operating system from the devices in the sequence selected in these items. The setting are Floppy, LS/ZIP, HDD-0>HDD-1/HDD-3, SCSI, CDROM, LAD and Disabled. Swap Floppy Drive Switches the floppy disk drives between being designated as A and B. Default is Disabled. Boot Up Floppy Seek During POST, BIOS will determine if the floppy disk drive installed is 40 or 80 tracks. 360K type is 40 tracks while 760K, 1.2M and 1.44M are all 80 tracks. Boot Up NumLock Status. The default value is on. On (default) Keypad is numeric keys. Off Keypad is arrow keys. Gate A20 Option Normal The A20 signal is controlled by keyboard controller or chipset hardware. Fast (default) The A20 signal is controlled by port 92 or chipset specific method.

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Typematic Rate Setting Keystrokes repeat at a rate determined by the keyboard controller. When enabled, the typematic rate and typematic delay can selected. Typematic Rate (Chars/Sec) Sets the number of times a second to repeat a keystroke when you hold the key down. The setting are: 6, 8, 10, 12, 15, 20, 24, and 30. Typematic Delay (Msec) Sets the delay time after the key is held down before is begins to repeat the keystroke. The setting are 250, 500, 750, and 1000. Security Option This category allows you to limit access to the system and Setup, or just to Setup. System The system will not boot and access to step sill be denied if the correct password is not entered at the prompt. Setup (default) The system will boot, but access to setup will denied if the correct password is not entered prompt. OS Select For DRAM>64MB Allows OS2® to be used with >64MB or DRAM. Settings are Non-OS/2 (default) and OS2. Set to OS/2 if using more than 64MB and running OS/2. 5.3.2.4 Advanced Chipset Features The Advanced Chipset Features Setup option is used to change the values of the chipset registers. These registers control most of the system options in the computer.

CMOS Setup Utility –Copyright(c) 1984-2004 Award software

Advance Chipset Features

Item Help

>DRAM Timing Settings System BIOS Cacheable Memory Hole At 15M-16M Delay Transaction AGP Trans Mode AGP Aperture

Press Enter Enabled Enabled Disabled Enabled Auto 128MB

Menu Level >

↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults

DRAM Timings Settings Please refer to section 3-6-1 System BOIS Cacheable Selecting Enabled allows caching of the system BIOS ROM at F0000h-FFFFFh, resulting in better system performance. However, if any program writes to this memory area, a system error may result. The settings are: Enabled and Disabled.

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Video RAM Cacheable Select Enabled allows caching of the video BIOS, resulting in better system performance. However, if any program writes to this memory area, a system error may result. The settings are: Enabled and Disabled. Memory Hole At 15M-16M You can reserve this area of system memory for ISA adapter ROM. When this area is reserved, it cannot be cached. The user information of peripherals that need to use this area of system memory usually discusses their memory requirements. The setting are: Enabled and Disabled. Delay Transaction. The chipset has an embedded 32-bit posted write butter to support delay transactions cycles. Select Enabled to support compliance with PCI specification version 2.1. The setting are: Enables and Disabled. AGP Transfer Mode In this item you can select AGP transfer mode Auto/4X/1X the Default setting is Auto. 1) DRAM Timing Settings

CMOS Setup Utility –Copyright(c) 1984-2004 Award software DRAM Timing Features

Item Help

Auto Configuration SDRAM CAS Latency Time SDRAM Cycle Time SDRAM RAS# to CAS# Delay SDRAM RAS# Precharge time

Standard 2.5 7 3 3

Menu Level >

↑↓→←Move Enter: Select +/-/PU/PD: Value F10: Save ESC: Exit F1:General Help F5: Previous Values F6:Optimized Defaults F7: Standard Defaults

SSRAM CAS Latency Time When synchronous DRAM is installed, the number of clock cycles of CAS latency depends on the DRAM timing. The settings are: 2T and 2.5T Note: Change these setting only if you are familiar with the chipset. SDRAM RAS# to CAS# Delay This field let’s you insert a timing delay between the CAS and RAS strobe signals, used when DRAM is written to, read from, or refreshed. Fast gives faster performance: and Slow gives more stable performance. This field applies only when synchronous DRAM is installed in the system. The setting are : 2T, 3T, and 4T. SDRAM RAS# Precharge Time If an insufficient number of cycles is allowed for the RAS to accumulate its charge before DRAM refresh, the refresh may be incomplete and the DRAM may fail to retain data. Fast gives faster performance: and show gives more stable performance. This field applies only when synchronous DRAM is installed in the system. The setting are: 2T, 3T, and 4T.

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5.3.2.5 Integrated Peripherals CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

Integrated Peripherals

Item Help > Onboard IDE Function > Onboard Device Function > Onboard Super IO Function Init Display First Power On Function KB Power On Password Hot Key Power On Power Loss Function

Press Enter Press Enter Press Enter PCI Slot Button Only Enter Ctrl-F1 Always Off

Menu Level >

(((( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

Onboard IDE Function Please refer to section 1) Onboard Device Function Please refer to section 2)

Onboard Super IO Function Please refer to section 3)

Init Display First

This item allows you to decide to activate whether PCI Slot or AGP VGA first. The settings are : PCI Slot, AGP Slot

1) Onboard IDE Function

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

Standard IDE Features

Item Help OnChip Primary PCI IDE OnChip Secondary PCI IDE IDE Primary Master PIO IDE Primary Slave PIO IDE Secondary Master PIO IDE Secondary Slave PIO IDE Primary Master UDMA IDE Primary Slave UDMA IDE Secondary Master UDMA IDE Secondary Slave UDMA IDE DMA Transfer Access IDE 32-bit Transfer Mode IDE HDD Block Mode

Enabled Enabled Auto Auto Auto Auto Auto Auto Auto Auto Enabled Enabled Enabled

Menu Level >

↑↓ (( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

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On Chip IDE Primary/Secondary The integrated peripheral controller contains an IDE interface with support for two IDE channels.

Select Enabled to activate each channel separately. The settings are Enabled and Disabled. IDE Primary/Secondary Master/Slave PIO

The four IDE PIO (Programmed Input/Output) fields let you set a PIO mode (0-4) for each of the four IDE devices that the onboard IDE interface supports. Modes 0 through 4 provide successively increased performance. In Auto mode, the system automatically determines the best mode for each device. The settings are: Auto, Mode 0, Mode 1, Mode 2, Mode 3, Mode 4.

IDE Primary/Secondary Master/Slave UDMA Ultra DMA/33 implementation is possible only if your IDE hard drive supports it and the operating

environment includes a DMA driver (Windows 95 OSR2 or a third-party IDE bus master driver).If both your hard drive and your system software support Ultra DMA/33 and Ultra DMA/66, select Auto to enable BIOS support. The settings are: Auto, Disabled.

IDE HDD Block Mode Block mode is also called block transfer, multiple commands, or multiple sector read/write. If your

IDE hard drive supports block mode (most new drives do), select Enabled for automatic detection of the optimal number of block read/writes per sector the drive can support. The settings are: Enabled, Disabled.

2) Onboard Device Function

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

Onboard Device Features

Item Help VIA LAN Function

VIA LAN BootROM

USB Controller

USB 2.0 Controller

USB Keyboard legacy Support

AC97 Audio

Game Port Address

Midi Port Address

Midi Port IRQ

Disabled Enabled Enabled Enabled Disabled 201 10

Menu Level >

↑((( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard

Defaults

AC97 Audio This item is setting on board AC97 Audio enabled/disabled. The settings are: Enabled, Disabled, Auto.

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USB Controller Select Enabled if your system contains a Universal Serial Bus (USB) controller and you have a USB peripherals. The settings are: Enabled, Disabled.

USB Keyboard Legacy Support Select Enabled if your system contains a Universal Serial Bus (USB) controller and you have a USB keyboard. The settings are: Enabled, Disabled.

3) Onboard Super IO Function

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

Onboard super Features

Item Help Onboard FDD Controller Onboard Serial Port 1 Onboard Serial Port 2 UART2 Mode Select RxD, TxD Active IR Transnission Delay IR Duplex Mode IR Pain Onboard Parallel Port Parallel Mode ECP Mode Select ECP Mode Use DMA

Enabled 3F8/IRQ4 2F8/IRQ3 Normal Hi, Lo Enabled Half IRRX/IRTX 378/IRQ7 SPP EPP 1.7 3

Menu Level >

↑((( Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

Onboard FDD Controller Select Enabled if your system has a floppy disk controller (FDD) installed on the system board and you wish to use it. If you install add-on FDC or the system has no floppy drive, select Disabled in this field. The settings are: Enabled and Disabled.

Onboard Serial Port 1/Port 2 Select an address and corresponding interrupt for the first and the second serial ports. The settings are: 3F8/IRQ4, 2E8/IRQ3, 3E8/IRQ4, 2F8/IRQ3, Disabled, Auto.

UART Mode Select This item allows you to determine which Infrared(IR) function of the onboard I/O chip, this functions uses. Onboard Parallel Port There is a built-in parallel port on the on-board Super I/O chipset that Provides Standard, ECP, and EPP features. It has the following option: Disabled (3BCH/IRQ7)/ Line Printer port 0 (278H/IRQ5)/ Line Printer port 2 (378H/IRQ7) Line Printer port 1

Parallel Port Mode SPP : Standard Parallel Port EPP : Enhanced Parallel Port ECP : Extended Capability Port

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SPP/EPP/ECP/ECP+EPP

To operate the onboard parallel port as Standard Parallel Port only, choose “SPP.” To operate the onboard parallel port in the EPP modes simultaneously, choose “EPP.” By choosing “ECP,” the onboard parallel port will operate in ECP mode only. Choosing “ECP+EPP” will allow the onboard parallel port to support both the ECP and EPP modes simultaneously. The ECP mode has to use the DMA channel, so choose the onboard parallel port with the ECP feature. After selecting it, the following message will appear: “ECP Mode Use DMA” at this time, the user can choose between DMA channels 3 to 1. The onboard parallel port is EPP Spec. compliant, so after the user chooses the onboard parallel port with the EPP function, the following message will be displayed on the screen: “EPP Mode Select.” At this time either EPP 1.7 spec. or EPP 1.9 spec. can be chosen.

5.3.2.6 Power Management Setup The Power Management Setup allows you to configure your system to most effectively save energy saving while operating in a manner consistent with your own style of computer use.

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

Standard CMOS Features

Item Help ACPI Function Power Management Video off Method Video Off In Suspend Suspend Type MODEM Use IRQ Suspend Mode HDD Power Down Soft-off by PWR-BTTN Wake-Up by PCI card Power On by Ring Resume by Alarm X Date (of Month) X Time (hh:mm:ss) CPU Thermal Management Timer > PM Timer Reload Events

Disabled User Define V/H SYNC+Blank Yes Stop Grant 3 Disabled Disabled Instant-off Disabled Disabled Disabled 0 0: 0:0 32 Min Press Enter

Menu Level >

↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

ACPI Function This item allows you to Enabled/Disabled the Advanced Configuration and Power Management (ACPI). The settings are Enabled and Disabled.

Video Off in Suspend This determines the manner in which the monitor is blanked. The choice are Yes → Video will off, and No→ Video always On. Video Off Method This determines the manner in which the monitor is blanked.

DPMS (default) Initial display power management signaling. Blank Screen This option only writes blanks to the video buffer. V/H SYNC+Blank This selection will cause the system to turn off the vertical and horizontal

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synchronization ports and write blanks to the video buffer. Modem Use IRQ This determines the IRQ in which the MODEM can use. The settings are: 3, 4, 5, 7, 9, 10, 11, NA. Power Button Function Pressing the power button for more than 4 seconds forces the system to enter the Soft- Off state. The settings are: Delay 4 Sec, Instant-Off. Wake-Up by PCI card /Power On by Ring During Disabled, the system will ignore any incoming call from the PCI card/modem. During Enabled, the system will boot up if there’s an incoming call from the PCI card/ modem.

Wake-Up on RTC Alarm This function is for setting date and time for your computer to boot up. During Disabled, you cannot use this function. During Enabled, choose the Date and Time Alarm: Date(of month) Alarm You can choose which month the system will boot up. Set to 0, to boot every day. Time(hh:mm:ss) Alarm You can choose what hour, minute and second the system will boot up. Note: If you have change the setting, you must let the system boot up until it goes To the operating system, before this function will work

1) PM Timer Reload Events

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

PM Timer Reload Events

Item Help Primary IDE 0 Primary IDE 1 Secondary IDE 0 Secondary IDE 1 FDD, COM, LPT Port PCI PIRQ [A-D] #

Disabled Disabled Disabled Disabled Disabled Disabled

Menu Level >

↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

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5.3.2.7 PnP/PCI Configuration Setup This section describes configuring the PCI bus system. PCI, or Personal Computer Interconnect, is a system which allows I/O devices to operate at speeds nearing the speed the CPU itself uses when communicating with its own special components. This section covers some very technical items and it is strongly recommended that only experienced users should make any changes to the default settings.

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software

9PnP/PCI Configuration Setup

Item Help Reset Configuration Data Resources Controlled By x IRQ Resources PCI/VGA Palette Snoop Assign IRQ For VGA

Disabled Manual Press Enter Disabled Enabled

Menu Level >

↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

Reset Configuration Data Normally, you leave this field Disabled. Select Enabled to reset Extended System Configuration Data (ESCD) when you exit Setup if you have installed a new add-on and the system reconfiguration has caused such a serious conflict that the operating system can not boot. The settings are: Enabled and Disabled.

Resource Controlled By The Award Plug and Play BIOS has the capacity to automatically configure all of the boot and Plug and Play compatible devices. However, this capability means absolutely nothing unless you are using a Plug and Play operating system such as Windows(95/98. If you set this field to “manual” choose specific resources by going into each of the sub menu that follows this field (a sub menu is preceded by a “>”).The settings are Auto(ESCD), Manual.

IRQ Resources When resources are controlled manually, assign each system interrupt a type, depending on the type of device using the interrupt. PCI/VGA Palette Snoop Leave this field at Disabled. The setting are Enabled, Disabled.

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1) IRQ Resources

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software IRQ Resources

Item Help IRQ-3 assigned to

IRQ-4 assigned to IRQ-5 assigned to IRQ-7 assigned to IRQ-9 assigned to IRQ-10 assigned to IRQ-11 assigned to IRQ-12 assigned to IRQ-14 assigned to IRQ-15 assigned to

PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device PCI Device

Menu Level >

↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

5.3.2.8 PC Health Status This section shows the Status of you CPU, Fan, Warning for overall system status. This is only available if there is Hardware Monitor onboard.

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software Standard CMOS Features

Item Help Shutdown Temperature

CPU Warning Temperature Show PC Health in Post Current System Temperature Current CPU Temperature Current CPUFAN Speed Current SYSFAN Speed Current SYSFAN2 Speed Vcore Vcc1.5 Vcc3.3 + 5V +12V -12V - 5V VBAT(V) 5VSB(V)

Disabled Disabled Enabled 25°C 38°C 5000 rpm 5000 rpm 5000 rpm 1.71V 1.51V 2.51V 4.98V 12.22V -12.36V -4.99V 3.21V 5.02V

Menu Level >

↑↓→← Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

Show PC Health in Post During Enabled, it displays information list below. The choice is either Enabled or Disabled. Current CPU Temperature/Current System Temp/Current Fan1, Fan2, Speed/Vcore /Vdd/ 3.3V/+5V/+12V/-12V/VBAT(V)/5VSB(V) This will show the CPU/Fan/System voltage chart and Fan Speed. Shutdown Temperature This item can let users setting the Shutdown temperature, when CPU temperature over this setting the system will auto shutdown to protect CPU

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5.3.2.9 Miscellaneous Control

This section is for setting CPU Frequency/Voltage Control.

CMOS Setup Utility – Copyright(C) 1984-2003 Award Software Miscellaneous Control

Item Help

CPU Clock Ratio Auto Detect PCI Clock Spread Spectrum ** Current Host Clock is 100/33MHz ** HOST/PCI Clock at Next Boot is ** Current DRAM Clock is 133MHz ** DRAM Clock at Next Boot is PCI Clock Ratio VDIMM Select Flash Part Write Protect

8 X Enabled Disabled BY SPD 1.5V 2.6V Enabled

Menu Level >

↑↓→←Move Enter:Select +/-/PU/PD:Value F10:Save ESC:Exit F1:General Help F5:Previous Values F6:Optimized Defaults F7:Standard Defaults

Auto Detect PCI Clock This item allows you to enable/disable auto detect PCI Clock.The settings are: Enabled, Disabled. Spread Spectrum This item allows you to set the CPU Host/PCI clock and Spread Spectrum. The settings are: Enabled, Disabled. Host/PCI Clock at Next Boot This item allows you to select CPU frequency step by step increasing. The choice are: 400MHz CPU----100MHz~350MHz, 533MHz CPU---133MHz~350MHz, 800MHz CPU---200MHz~350MHz DRAM Clock at Next Boot is This item allows you select the DRAM Clock for DDR266/DDR333/DDR400. The setting are DDR266 for P4/400MHz CPU, DDR266/DDR333 for P4/533MHz CPU, DDR266/DDR333 /DDR400 for P4/800MHz CPU Flash Part Write Protect This item allows you protect your BIOS chip from Virus destroy data. When Flash BIOS you have Disabled this item.

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5.3.2.10 Load Standard/Optimized Defaults

Load Standard Defaults When you press <Enter> on this item, you get confirmation dialog box with a message similar to: Load Standard Defaults (Y/N)? N Pressing <Y> loads the BIOS default values for the most stable, minimal-performance system operations.

Load Optimized Defaults When you press <Enter> on this item, you get a confirmation dialog box with a message similar to: Load Optimized Defaults (Y/N)? N Pressing <Y> loads the default values that are factory settings for optimal performance system operations. 5.3.2.11 Set Supervisor/User Password You can set either supervisor or user password, or both of them. The differences are:

Supervisor password: Can enter and change the options of the setup menus. User password: Can only enter but do not have the right to change the options of the setup menus. When you select this function, the following message will appear at the center of the screen to assist you in creating a password. ENTER PASSWORD: Type the password, up to eight characters in length, and press <Enter>. The password typed now will clear any previously entered password from CMOS memory. You will be asked to confirm the password. Type the password again and press <Enter>. You may also press <Esc> to abort the selection and not enter a password. To disable a password, just press <Enter> when you are prompted to enter the password. A message will confirm that the password will be disabled. Once the password is disabled, the system will boot and you can enter Setup freely. PASSWORD DISABLED. When a password has been enabled, you will be prompted to enter it every time you try to enter Setup. This prevents an unauthorized person from changing any part of your system configuration. Additionally, when a password is enabled, you can also require the BIOS to request a password every time your system is rebooted. This would prevent unauthorized use of your computer. you determine when the password is required within the BIOS Features Setup Menu and its Security option. If the Security option is set to “System,” the password will be required both at boot and at entry to Setup. If set to “Setup,” prompting only occurs when trying to enter Setup.

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5.4 Cables

5.4.1 Cable Routing Diagram

Fig. 5.7 Cable Routing Diagram

COM1

COM2

Sound

(On-Board)

Multi-Serial

Card

Main B/D

AMP

B/D

15

”LCD

15.1

”T/S

J7

(LCD)

J8

(T/S OUT)

J14

J13

A/D B/D

J2

D-SUB

(37Pin)

7

COM3

COM4

COM5

COM6

Card

Reader

Flicker

Receipt

Printer

VGA Card

Flicker

EDU

EPP

Flicker

COM7

COM8

VFD

25

4Pin

3Pin

VGA IN

D-SUB 15Pin

T/S IN

D-SUB 9Pin

OSD

Inverter

CN12

MAIN

CN1

PNC

CN2

P/S S/W

CN3

P/S CTRL

TPNC-III B/D

Main

P/S

EDU

Position

Sensor

Door

Sensor

13

33

37

20

35

19

17

36

28

34

16

49

50

51

52

27

31

Cable Routing 1 : Signal & Data

H D D

C D I R O M

F D D

IDE1

IDE2

FDD

Main Control Unit

Front Panel

11

1

232

Watch

Dog

42

26

29

8

COM1

COM2

Sound

(On-Board)

Multi-Serial

Card

Main B/D

AMP

B/D

15

”LCD

15.1

”T/S

J7

(LCD)

J8

(T/S OUT)

J14

J13

A/D B/D

J2

D-SUB

(37Pin)

7

COM3

COM4

COM5

COM6

Card

Reader

Flicker

Receipt

Printer

VGA Card

Flicker

EDU

EPP

Flicker

COM7

COM8

VFD

25

4Pin

3Pin

VGA IN

D-SUB 15Pin

T/S IN

D-SUB 9Pin

OSD

Inverter

CN12

MAIN

CN1

PNC

CN2

P/S S/W

CN3

P/S CTRL

TPNC-III B/D

Main

P/S

EDU

Position

Sensor

Door

Sensor

13

33

37

20

35

19

17

36

28

34

16

49

50

51

52

27

31

Cable Routing 1 : Signal & Data

H D D

C D I R O M

F D D

IDE1

IDE2

FDD

Main Control Unit

Front Panel

11

1

232

Watch

Dog

42

26

29

8

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A. Option : Main Board-852GM

A.1 Specifications

CPU: Intel Pentium-4/Celeron/Celeron-D , FSB : 400MHz

BIOS: Award 4MB Firmware-Hub Flash Memory

Chipset: Intel 852GM and ICH-4

System memory: Two DDR 266 SDRAM sockets support up to 2GB

IDE interface: Support up to two enhanced IDE devices

FDD interface: Support up to two FDDs

Serial ports: Two Serial ports (8xRS232)

Parallel port: One parallel port, supports SPP/EPP/ECP Modes

Keyboard/Mouse connector: PS/2 type keyboard and mouse

Watchdog timer: software programmable

USB 2.0: Support up to 6 ports

Video output: Support Dual Independent display (CRT + DVI only

Ethernet: Single 10/100Mbps Realtek RTL8100C

Audio: AC’97 ALC65

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A.2 Block Diagram

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A.3 Jumper setting

Table of Jumpers

LABEL FUNCTION J_CMOS1 CMOS state setting

J_COM_F1 J_COM_F2

Set the function of pin9 as signal or voltage atCOM1 and COM2

J_COM_V1 J_COM_V2

Set the voltage level of pin9 at COM1 and COM2

J_COM_F3 J_COM_F4

Set the function of pin34 and pin39 as signal orvoltage at JCOM345678

J_COM_V3 J_COM_V4

Set the voltage level of pin34 and pin39 at JCOM345678

A.3.1 Clear CMOS Setup

To clear the CMOS Setup (for example if you have forgotten the password, you should clear the CMOS and then re-set the password), you should close the CLR_CMOS1 (2-3) for about 3 seconds, then open it once more. This will set back to normal operation mode.

• J_CMOS1 : Clear CMOS Setup JP3 DESCRIPTION 1-2

(default)*Keep CMOS Setup (Normal Operation)

Short 2-3 Clear CMOS Setup

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A.3.2 The Function Pin Setting Of UART(COM1~COM4)

In order to set the valid function of UART(COM1~COM4), you should install these jumpers to correct location. The connector JCOM345678 combines the pins from COM3 to COM8.

• J_COM_F1 and J_COM_F2: Set the function of pin9 as signal or voltage at COM1 and COM2

J_COM_F1 and J_COM_F2 1 - 2 pin9 of COM1 and COM2 as voltage 2 - 3 pin9 of COM1 and COM2 as signal “RING”

• J_COM_F3 and J_COM_F4: Set the function of pin34 and pin39 as signal or voltage at JCOM345678

J_COM_F3 and J_COM_F4 1 - 2 pin34 and pin39 of JCOM345678 as voltage 2 - 3 pin34 and pin39 of JCOM345678 as signal “RING”

• J_COM_V1 and J_COM_V2: Set the voltage level of pin9 at COM1 and COM2

J_COM_V1 and J_COM_V2 1 - 2 +5V 2 - 3 +12V

• J_COM_V3 and J_COM_V4: Set the voltage level of pin34 and pin39 at COM345678

J_COM_V3 and J_COM_V4 1 - 2 +5V 2 - 3 +12V

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A.4 Connection

This chapter describes how to connect peripherals, switches and indicators to the MB-852GM-SEL board.

Table of Connectors LABEL FUNCTION

KB_MS1 PS/2 MOUSE & KEYBOARD Connector VGA1 VGA 15-pin Female Connector LPT1 Parallel Port Connector

DVI_C1 Digital Visual Interface Connector USB_C01 2 USB Port Connectors

LAN_USB23 LAN and 2 USB Port Connectors AUDIO_CV1 Audio Vertical Connector PIDE1,SIDE1 Primary and Secondary IDE Connectors

FDD1 FDC Connector COM1 COM2 Internal Serial Port DB-9 Connectors

COM345678 Internal Serial Port 60 pin Connectors USB45 Internal 2 Port USB Connectors

IR1 IrDA Infrared Interface Connector CPU_FAN1 SYS_FAN1 3 PIN 12V Fan Connectors

S_ATA1 S_ATA2 Serial ATA Connectors

DIO1 Digital I/O Connector F_PANEL1 PWR & RST Buttons and Indicators

CD_IN1 Internal CD Audio Input LINE_OUT1 Internal Audio Output CPU12V1 ATX-12V CPU Power Source

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A.4.1 Keyboard & PS/2 Mouse Connector

Two 6-pin mini DIN connectors (KB/MS1) is located on the mounting bracket for easy connection to a

keyboard or a PS/2 mouse.

• KB_MS1(Purple): 6-pin Mini-DIN Keyboard Connector

PIN NO. DESCRIPTION 1 Keyboard Data 2 NC 3 GND 4 VCC 5 Keyboard Clock 6 NC

• KB_MS1(Green): 6-pin Mini-DIN Mouse Connector PIN NO. DESCRIPTION

1 Mouse Data 2 NC 3 GND 4 VCC 5 Mouse Clock 6 NC

1

35

2

46

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A.4.2 VGA Connector

The product has a built-in 15-pin VGA connector directly connects to your CRT monitor.

• VGA1 : 15-pin Female Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 RED 2 GREEN 3 BLUE 4 NC 5 GND 6 GND 7 GND 8 GND 9 VCC 10 GND 11 NC 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK

A.4.3 Parallel Port

This port is usually connected to a printer. The product includes an on-board parallel port, accessed through a 25-pin connector.

• LPT1 : Parallel Port Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 STROBE# 14 AUTO FORM FEED # 2 DATA0 15 ERROR# 3 DATA1 16 INITIALIZE# 4 DATA2 17 PRINTER SELECT LN# 5 DATA3 18 GND 6 DATA4 19 GND 7 DATA5 20 GND 8 DATA6 21 GND 9 DATA7 22 GND

10 ACKNOWLEDGE# 23 GND 11 BUSY 24 GND 12 PAPER EMPTY 25 GND 13 PRINTER SELECT

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A.4.4 RJ45 LAN plus USB Connector

The product provide 4 external Universal Serial Bus(USB) port connectors for USB peripherals. It is also equipped with one built-in 10/100Mbps Ethernet controllers. You can connect it to your LAN through RJ45 LAN connectors.

• USB_C01: USB Connector USB_C01

PIN NO. DESCRIPTION1 VCC 2 DATA- 3 DATA+ 4 GROUND

• LAN_USB23: RJ45 LAN and USB Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 TX+ 5 N/C

2 TX- 6 RX-

3. RX+ 7 N/C

4. N/C 8 N/C

USB PIN NO. DESCRIPTION

1 VCC 2 DATA- 3 DATA+ 4 GROUND

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A.4.5 Audio Input and Output Connector

The product is equipped with high quality AC97 compatible codec to provide a complete integrated audio solution for system.

AUDIO_CV1 PIN NO. DESCRIPTION

Line-in CD/DVD or other audio source input port

Line-out Connect this port to headphone or speaker

Microphone Connect this port to microphone

Line In

Line Out

Microphone

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A.4.6 IDE Disk Drive Connector

You can attach the IDE(Integrated Device Electronics) hard disk drives on one channels. The connectors support Ultra-DMA100 IDE devices

.

• PIDE1,SIDE1: IDE Interface Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 RESET# 2 GND

3 DATA 7 4 DATA 8

5 DATA 6 6 DATA 9

7 DATA 5 8 DATA 10

9 DATA 4 10 DATA 11

11 DATA 3 12 DATA 12

13 DATA 2 14 DATA 13

15 DATA 1 16 DATA 14

17 DATA 0 18 DATA 15

19 GND 20 N/C

21 IDE DRQ 22 GND

23 IOW# 24 GND

25 IOR# 26 GND

27 IDE CHRDY 28 BALE – DEFAULT

29 IDE DACK 30 GND

31 INTERRUPT 32 N/C

33 SA1 34 PDIAG#

35 SA0 36 SA2

37 HDC CS0# 38 HDC CS1#

39 HDD ACTIVE# 40 GND

39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

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A.4.7 Floppy Disk Drive Connector

The product board is equipped with a 34-pin daisy-chain drive connector cable.

• FDD1: FDC Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 GND 2 REDUCE WRITE

3 GND 4 N/C

5 N/C 6 N/C

7 GND 8 INDEX#

9 GND 10 MOTOR ENABLE A#

11 GND 12 DRIVE SELECT B#

13 GND 14 DRIVE SELECT A#

15 GND 16 MOTOR ENABLE B#

17 GND 18 DIRECTION#

19 GND 20 STEP#

21 GND 22 WRITE DATA#

23 GND 24 WRITE GATE#

25 GND 26 TRACK 0#

27 GND 28 WRITE PROTECT#

29 GND 30 READ DATA#

31 GND 32 SIDE 1 SELECT#

33 GND 34 DISK CHANGE#

33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

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A.4.8 Internal Serial Port Connector

The product offers eight internal high speeds UART, accessed through the 10-pin cable connector or 60-pin cable connector.

• COM1,COM2: Internal Serial Port Connector PIN NO. DESCRIPTION

1 DATA CARRIER DETECT (DCD1)

2 RECEIVE DATA (RXD1)

3 TRANSMIT DATA (TXD1)

4 DATA TERMINAL READY (DTR1)

5 GND (GND1)

6 DATA SET READY (DSR1)

7 REQUEST TO SEND (RTS1)

8 CLEAR TO SEND (CTS1)

9 RING INDICATOR (RI1)

10 NC

5 4 3 2 1

● ● ● ● ■ ● ● ● ● ● 10 9 8 7 6

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• COM345678: Internal Serial Port Connector, it should use specific cable to access COM3~COM8

Group PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 DCD3 31 DSR3

2 RXD3 32 RTS3

3 TXD3 33 CTS3

4 DTR3 34 RI3 COM3

5 GND3 35 NC

6 DCD4 36 DSR4

7 RXD4 37 RTS4

8 TXD4 38 CTS4

9 DTR4 39 RI4 COM4

10 GND4 40 NC

11 DCD5 41 DSR5

12 RXD5 42 RTS5

13 TXD5 43 CTS5

14 DTR5 44 RI5 COM5

15 GND5 45 NC

16 DCD6 46 DSR6

17 RXD6 47 RTS6

18 TXD6 48 CTS6

19 DTR6 49 RI6 COM6

20 GND6 50 NC

21 DCD7 51 DSR7

22 RXD7 52 RTS7

23 TXD7 53 CTS7

24 DTR7 54 RI7 COM7

25 GND7 55 NC

26 DCD8 56 DSR8

27 RXD8 57 RTS8

28 TXD8 58 CTS8

29 DTR8 59 RI8 COM8

30 GND8 60 NC

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A.4.9 Internal USB Connector

The product provide 6 built-in USB ports for the future new I/O bus expansion.

•USB45: Internal USB Connector USB45

PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 VCC 2 GND

3 DATA- 4 DATA+

5 DATA+ 6 DATA-

7 GND 8 VCC

7 5 3 1 ● ● ● ■ ● ● ● ● 8 6 4 2

A.4.10 IrDA Infrared Interface Port

The product has a built-in IrDA port which supports Serial Infrared (SIR) or Amplitude Shift Keyed IR (ASKIR) interface. If you want to use the IrDA port, you have to configure SIR or ASKIR model in the BIOS under Peripheral Setup COM2. Then the normal RS-232 COM 2 will be disabled.

• IR1: IrDA connector PIN NO. DESCRIPTION

1 VCC

2 NC

3 IR-RX

4 GND

5 IR-TX

5 4 3 2 1 ● ● ● ● ■

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A.4.11 Fan Connectors

The product provides CPU & System cooling fan connector, This connectors can supply 12V/500mA to the cooling fan. All connectors have the same pin assignments and provide a "rotation" pin to get rotation signals from fans and notice the system. So the system BIOS can recognize the fan speed. Please note that only specified fan can issue the rotation signals.

• CPU_FAN1 : CPU Fan Connector

PIN NO. DESCRIPTION

1 Ground

2 +12V

3 Rotation Signal

123 • SYS_FAN1: System Fan Connector

PIN NO. DESCRIPTION

1 Ground

2 +12V

3 Rotation Signal

123

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A.4.12 Serial ATA Connectors

The product provide 2 Serial ATA ports to connect with Serial ATA devices.

• S_ATA1 and S_ATA2: Serial ATA Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 GND 5 RX-

2 TX+ 6 RX+

3 TX- 7 GND

4 GND 8 N/C

17

A.4.113 PWR & RST Buttons and Indicators

There are several PWR & RST buttons and indicators for monitoring and controlling your CPU board.

The product provides you with digital input / output. These pins can be programmed by user.

• DIO1 : Digital Input / Output Connector PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 Ground 2 VCC

3 Output 3 4 Output 2 5 Output 1 6 Output 0 7 Input 3 8 Input 2 9 Input 1 10 Input 0

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• F_PANEL1 : External Switches and Indicators panel PIN DESCRIPTION PIN DESCRIPTION

1 +5V 2 +5V

3 N/C 4 N/C Power LED

5 GROUND 6 N/C

7 +5V 8 Speaker

Speaker

PWRBTN 9 PWRBTN 10 N/C

11 +5V 12 Reset- HDDLED

13 HDLED- 14 GND

RESET

13 11 9 7 5 3 1● ● ● ● ● ● ■● ● ● ● ● ● ●14 12 10 8 6 4 2

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A.4.14 Internal Audio Source Connectors

The internal

• CD_IN1 PIN NO. DESCRIPTION

1 CD-In L

2 Ground

3 Ground

4 CD-In R

• LINE_OUT1 PIN NO. DESCRIPTION

1 Line-Out L

2 Ground

3 Ground

4 Line-Out R

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A.4.15 ATX Power Source Connectors These connectors are for an ATX power supply plugs. The power supply plugs are designed to fit these connectors in only one orientation. Find the proper orientation and push down firmly until the connectors completely fit.

•CPU12V1 : CPU POWER Connector

CPU12V1 (CPU) PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 GND 2 GND

3 +12V 4 +12V

1

2

3

4

•ATX20 : 20Pin ATX Power Supply Connector

ATX20 (Main Board) PIN NO. DESCRIPTION PIN NO. DESCRIPTION

1 +3.3Vdc 11 +3.3Vdc 2 +3.3Vdc 12 -12Vdc 3 GND 13 GND 4 +5Vdc 14 PS-ON 5 GND 15 GND 6 +5Vdc 16 GND 7 GND 17 GND 8 PWR-OK 18 -5Vdc 9 +5VSby 19 +5Vdc

10 +12Vdc 20 +5Vdc

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A.4. 16 Board Layout: Dimension

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Chapter 6. Cash Dispenser Unit

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6. Cash Dispenser Unit

6.1 Appearance/Functional Diagram 6.1.1 CDU The following figures show the three sectional diagrams of the CDU. CDU is 623.00mm high and 303.00 mm wide.

Plane Diagram

Front View Side View (Right)

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6.1.2 Cassette

The following figures show three sectional diagrams of the cassette. Cassette is 137.50mm high, 217.00mm wide and 342mm long.

우측면도정면도

평면도

217.00 342.00

137.50

Front View Side View (Right)

Plane Diagram

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6.1.3 Actuator Diagram

Six actuators are used. The following figure shows their location.

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6.1.4 Sensor Diagram

The following figure shows the location of 29 sensors in this system.

Note) A = Sensor far from the board.

B = Sensor close to the board.

A BB/D

정면도

Front View

Front View

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6.2 Unit Block Diagram

CPU(80C186EB) PLD1 U25

XC9572(100 PIN)

SENSOR

EEPROM

CLUTCH1

2매 검지 A,B

DIP S/W1, 2

373

EPROM(27C256)

FLASH ROM(39SF010)

273 7 SEGMENT

CS

AD BUS

A BUS

FLASH ROM(39SF010)

SOLENOID1, 2

DC 반송 MOTOR

EPROM(27C256)

PLL DRIVER(TC9242F)

PWM DRIVER(SG3524)

OCK IAGRAMOSC 16MHz

RESET DS1232

/RST

내부 2분주 8MHz사용

RST

273 7 SEGMENT

/RST

/WR_GCS1

373

SRAM(62256)

SRAM(62256)

S_MCS

PLD2 U22 XC95108(100 PIN)

FM_WE

7분주2.28MHZ

CM1_ON

AD[0..7]

AD[0..15]

PWM_CLK

FM B/D SELECT

RST

2 sheets detection, A.B

7 ramification 2.29 MHZ

2 Ramification internally

Uses 8MHz

DC Return path Motor

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6.3 Module and Sensor Replacement

6.3.1 Sensor Replacement Turn the power off and remove the CDU cover as shown in the figure to replace sensors and modules. The CDU contains a total of 28 sensors including 20 returning path sensors, 1 gate operation detection sensor, 3 cassette position detection sensors, 3 remaining note detection sensors and 1 encoder sensor.

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1) Returning Path Sensor

(1) CS1D(A,B)

① Remove the sensor bracket M4 screws (2 places each) as shown in the figure below.

② Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the

connector pin when removing.

③ Remove the sensor bracket.

④ From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor

which will be replaced.

⑤ Replace the sensor.

⑥ Assemble the unit in the reverse order - ④~①.

P/N : 44654302

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(2) CS1T(A,B) ① Remove the sensor bracket M4 screws (2 places each) from the sensor bracket.

② Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the

connector pin when removing.

③ Remove the sensor bracket.

④ From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor which

will be replaced.

⑤ Replace the sensor.

⑥ Assemble the unit in the reverse order - ④~②.

P/N : 44654302

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(3) CS2D

① Remove the M3 screws (4 places) of the sensor bracket.

② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the

connector pin when removing.

③ Remove the M3 sensor screw (1 place).

④ Remove the M3 sensor fastening screws from the removed sensor bracket.

⑤ Replace the sensor.

⑥ Assemble the unit in the reverse order - ④~①. Make sure to fasten the spacer and the screw end is

not protruding out to the other side of the bracket.

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(4) CS2T ① Remove the M3 screws (4 places) of the sensor bracket.

② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the

connector pin when removing.

③ Remove the sensor bracket.

④ Remove the M3 sensor fastening screws from the removed sensor bracket.

⑤ Replace the sensor.

⑥ Assemble the unit in the reverse order - ④~①.

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(5) CS4D (A, B) ① Remove the M3 screws (2 places) of the sensor bracket.

② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the

connector pin when removing.

③ Remove the sensor bracket.

④ Remove the M3 sensor fastening screws to replace from the removed sensor bracket.

⑤ Replace the sensor.

⑥ Assemble the unit in the reverse order - ④~①. Make sure to fasten the spacer and the screw end is

not protruding out to the other side of the bracket.

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(6) CS4T (A, B) ① Remove the M3 screws (2 places) of the sensor bracket at the left and right sides.

② Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the

connector pin when removing.

③ Remove the sensor bracket.

④ Remove the M3 sensor fastening screws of the sensor to replace from the removed sensor bracket.

Replace the sensor.⑤

Assemble the unit in the reverse order ⑥ - ~ .④ ①

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(7) CS13D

Remove th① e M3 screws (4 places) of the sensor bracket.

Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the ②

connector pin when removing.

Remove the sensor bracket.③

Remove the M3 sensor fastening screws to replace ④ from the removed sensor bracket.

Replace the sensor.⑤

Assemble the unit in the reverse order ⑥ - ~ . Make sure to fasten the spacer and the screw end is ④ ①

not protruding out to the other side of the bracket.

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(8) CS13T

Remove the M3 screws (1 place)① of the sensor bracket.

Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the ②

connector pin when removing.

Remove the sensor bracket.③

Remove the M3 sensor fastening screws from the removed sensor bracket.④

Replace the sensor.⑤

Assemble the unit in the reverse order ⑥ - ~ . Make sure to fasten the spacer and the screw end is ④ ①

not protruding out to the other side of the bracket.

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2) Gate Operation Detection Sensor & Encoder Sensor

(1) CS3

Remove the M3① screw of the CS3 sensor bracket (1 place).

Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the ②

connector pin when removing.

Press the part of the sensor gently as shown in the figure below to remove the l③ ② ock and the sensor.

To insert the sensor, insert the part first, then press part to lock.④ ① ②

Assemble in the reverse order ⑤ - ~ .③ ①

Note) When reassembling the CS3, pull the solenoid and adjust the detection bracket to the center of the

sensor while the screw is still loose. Then, tighten the screw.

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(2) CS8 (Encoder sensor) Remove the M3 screw of the CS8 sensor bracket (1 place).①

Remove the connector and the cable toe to remove the sensor bracket. Be careful not to break the ②

connector pin when removing.

Press part of the sensor gently as shown in the figure below to remove the lock and the sensor.③ ②

To insert the sensor, insert the part first, then press part to lock.④ ① ②

Assemble in the reverse order ⑤ - ~ .③ ①

Note) Make sure that the sensor always faces towards the center of the encoder shaft as shown in the

following figure.

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3) Regular Position Sensor

(1) CS7 Remove the sensor bracket M4 screws (2 places each).①

Remove the connector and the cable tie to remove the sensor bracket. Be② careful not to break the

connector pin when removing.

Remove the sensor bracket.③

Remove the MP3 sensor screws (2 places each) from the removed sensor bracket.④

Replace the sensor.⑤

Assemble the unit in the reverse order ⑥ - ~ .④ ①

Note) Adjust the cassette position when mounting it until a click sound is heard.

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4) Remaining Note Sensor

(1) CS6 Remove the CS6 sensor from the main B/D to replace it. (See the main B/D replacement section)①

Remove the sensor bracket M3 screws (2 places each).②

Press ③ the snap lock in the rear of the sensor bracket with your hand and, then remove the sensor

Remove the connector. Be careful not to break the connector pin when removing.④

Replace the sensor.⑤

Connect the connector.⑥

To assemble the sensor in the brack⑦ et, lock it from the front side and press the rear side to fix it.

Note) Adjust the sensor by running the variable resistance so that it generates a current below 1.0V if

there is cash available and above 3.0V if no cash is available.

Variable

resistance

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6.3.2 Module Replacement

1) B/D assembly (1) The board assembly is composed of the main board and the DC converter board as shown

in the following figure. (2) Remove the connector from the board. Be careful not to break the connector pin. (3) Remove the board M3 screws (4 places in the main board, 8 places in the FM board (6

screws, 2 jack posts) and 2 places in the DC board). (4) Replace the board. (5) Assemble in the reverse order - (4) ~ (1).

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2) Main Motor Assembly

(1) Remove the main motor cover as shown in the following figure. (2) Remove the power cable from the main motor. (3) Unscrew the main motor fixing screws (M5, 4 places). (4) Remove the main motor assembly and replace it. (5) Assemble in the reverse order - (4)~(1).

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3) Gate Solenoid Assembly

(1) Remove the solenoid power cable. (2) Remove the φ2 E-ring. (3) Unscrew the solenoid bracket screws (M4, 2 places). (4) Unscrew the solenoid fixing screws (M4, 4 places). (5) Assemble in the reverse order - (4)~(1) after replacing a solenoid assembly. Adjust the gate

according to the standard.

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4) Clutch Assembly

(6) The clutch assembly is composed of three clutches as shown in the figure below.

(2) Remove the M4 screw (1 pace) and E-Ring to remove the clutch as shown in the above figure. Then, remove the M4 screws (3 places) as shown in the figure below.

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(7) Remove the clutch assembly.

(8) Replace the clutch assembly and assemble in the reverse order - (4)~(1).

Note) When replacing the clutch assembly, adjust the tension pulley so that belt tension is about 100g to the direction and about 200g ~ 300g to the direction when the timing belt is pressed by about 3mm (use the tension gauge).

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6.4 Adjustment Standard

6.4.1 Gate Adjustment

1) Loosen the solenoid M4 screw (2 places) as much as possible.

2) Adjust the solenoid position so that the gate is at least 1.5mm away from the shaft when you pull the gate as shown in the below right figure.

3) Adjust the solenoid position so that the gate is 1.5mm away from the shaft, when pulling the gate as shown in the right below figure.

GATE를 당겼을 때 GATE를 놓았을 때

1.5 mm

OBLONG

EMBOSSING

M3 STOP SCREW

GATE

GATEADJUSTMENT JIG

SOLENOID BRACKET

SOLENOID ADJUSTMENT BRACKET

GATE

1.5 mm

GATEADJUSTMENT JIG

OBLONG SOLENOID SENSORBRACKET

SHAFT

SHAFT

4) Fix the solenoid M4 screws (2 places).

When the gate is pulled When the gate is released

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6.4.2 Cassette Guide Adjustment for Multiple Denominations

6.4.2.1 The Upper Guide Setting Specification. Assemble the Guide and Spacers suitable to note height to be mounted at the following Table 1 as it will be changed

Table 1. The Upper Guide Setting Specification.

Picture 1. Example of the Upper Guide Setting (Dollar-66mm)

No Note height The number of Spacer

Bolt Spec. Bolt Part Number.

The length of Screw

Note

1 Greater than 74mm Less than 78mm GUIDE SCR M3*5

BLACK 44620105 5mm

2 Greater than 71mm Less than 74mm

GUIDE + SPACER 1

SCR M3*8 BLACK

44621304 8mm

3 Greater than 68mm Less than71mm

GUIDE + SPACER 2

SCR M3*11 BLACK 44620106 11mm

4 Less than 68mm GUIDE + SPACER 3

SCR M3*14 BLACK 44621604 14mm US Dollar

GUIDE

M3 Flat Screw

SPACER

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6.4.2.2 The Side Guide Setting Specification.

1) Set the Reference Position referring to bill width and other information at the following Table 2

No. Bill Width Reference Position Note

1 Less than 122mm 122

2 Greater than 122mm ~ Less than 127mm 127

3 Greater than 127mm~Less than 132mm 132

4 Greater than 132mm~Less than 137mm 137

5 Greater than 137mm~Less than 142mm 142

6 Greater than 142mm~Less than 147mm 147

7 Greater than 147mm~Less than 152mm 152

8 Greater than 152mm~Less than 157mm 157 US Dollar

9 Greater than 157mm~Less than 162mm 162

10 Greater than 162mm~Less than 167mm 167

Table 2. The Side Guide Setting Position

Picture 2 Picture 3

2) Put the hook parts of Side Guide into the holes of Guide Assembly Position, and then push it toward the pick-up assembly direction until you can see the screw hole. (Picture 4) In case the bill width is greater than 150mm, : At first, put the Side Guide under the Push-Spring and then insert the hook parts into

the holes of Guide Assembly Position – Picture 5)

Reference Position

Assemble at the same position

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Picture 4 Picture 5

3) Assemble the SCR:PH(+):S/W:F/W(L):M3*6:W/Zn in the M3 Screw Assembly Hole

M3 SCR Assembly HOLE

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6.5 Oiling Standard

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No. Location Lubricants Interva

l Remark

1 Tension Pulley Mobil (1) Y1 Lubricate the friction part between the shaft and the

pulley

2 Gate bush Mobil (1) Y1 Lubricate the friction part between the bush and the

gate shaft (2 places)

3 Gear support gear

teeth surface AlbaniaGreaseEP1

Initial Oiling

-

4 Gate spring hook AlbaniaGreaseEP1Initial Oiling

-

5 Gear support spring

hook AlbaniaGreaseEP1

Initial Oiling

-

6 Note separate

assembly gear teeth surface

AlbaniaGreaseEP1Initial Oiling -

* Y1: Once a year. * Warning: Be careful not to contaminate the belt with lubricant.

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6.6 Cleaning Standard

No. Location Int. Remark

1 CDU

Main Body

CS1(A,B)D,T / CS4(A,B)D,T CS2D,T / CS13D,T CS3 / CS8 CS7 /CS6 Guide entrance

M6 Remove the foreign

objects and dust using a soft brush

2 Note separate

ASS’Y Roller Y1

Remove the foreign objects and dust using a

soft brush

M6: Once every 6 months※

Y1: Once a year

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6.7 Setting Specifications

6.7.1 Dip S/W Specifications

1) CN7 (Refer to the cable connection diagram) 26 1

S1 Setting Comments

#1, #2, #12 Short Forced EP Download, Test mode

#1, #2 Short Test mode

#1~#26 Open AP mode

2) CN7 Default setting #1~#26 Open

3) FM B/D DIP S/W Specifications (Option)

FM B/D DIP S/W Remark

2 CASSETTE #1, #6, #7 : ON Default 3 CASSETTE #2, #4, #6 : ON Default

(Mounting 2 Cassettes) (Mounting 3 Cassettes)

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6.8 Cable Connection Diagram

6.8.1 Main B/D

CN1 (40P)

CN10 (26P)CN8 (26P)

CN6 (6P)

CN2 (8P)

CN4(9P)

CN7 (10P)

CN3 (6P)

1

10

1

39

2

6 1

40

8

5

CN12 (5P)

CN9 (6P)

Seq Connector

Name No. of Pins

Use Remark

1 CN1 40 Sensor Unit

2 CN2 8 Motor, Clutch, Solenoid

3 CN3 6 Additional Sensor Unit

4 CN4 9 RS-232C Comm.

5 CN6 6 PLD Download

6 CN7 10 POWER (VCC, +12V, +24V, GND)

7 CN8 26 DIP S/W signal

8 CN9 6 DC/DC Power Unit

9 CN10 26 FM B/D Connection Unit

10 CN12 5 2 Sheet I/F

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6.9 Interface Specifications

6.9.1 Line connection method RS232C

6.9.2 Data rate

9600BPS 6.9.3 Error detection method

None Parity, Framing Error, Overrun Error, Bcc Check 6.9.4 Character configuration

START BIT DATA 8 BITS PARITY BIT STOP BIT

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6.9.5 Data Protocol

1) Normal condition

COMMAND ENQ ENQ ACK

GP

CDUM

ACK ACK (starting) Response Stop (Idle)

2) Abnormal condition

COMMAND

GP

CDUM

ACK

Note) 180 SEC: AP sending time out

GP NACK ACK

CDUM Response Response (Idle)

- CDUM can respond only when the request from the GP is received

t = 180 SEC.

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6.10 How to add 2nd Cassette

6.10.1 Requirement If you want to upgrade 2nd cassette, you may just purchase this Upgrade Kit from

Hyosung. Part Number Part Name

79000901 UPGRADE KIT:MCD2100->2200

6.10.2 Procedure

1) Turn the power off and open the safe door to pull out the Cash Dispenser 2) Slightly unscrew four screws (Fig1) and take off the protective cover.

And then disconnect power cable, communication cable and ground cable. (Fig2)

Fig 1 Fig 2

3) Please mark the position of assembling on the base of housing with pencil

Unscrew 4 screws on the base of housing at both sides as below (Fig 3, 4)

Fig 3 Fig 4

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4) Take out the CDU (Cash Dispensing Unit) from the base 5) Unscrew the 8 screws and take out the Base Support Bracket and Bottom Support

Bracket (Fig 5, 6)

Fig 5 Fig 6 6) After putting the body module on the feed module (Upgrade Kit, Fig 7) unscrew the screw, loosen the tension pulley and the timing belt (Fig 8)

Fig 7 Upgrade Kit for 2nd Cassette Fig 8 7) After adjusting the assembly of Guide Add Bracket (note that slightly pull out the lower part of it so that there isn’t any space between upper part of it and counter part, it should be paralleled with rectangular hole when screwing it), fasten 8 screws at both sides

Guide Add Bracket Fig9 (a,b) Fig 10

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8) Plug in the feed module flat cable (Fig 11, 12)

Fig 11 Fig 12 9) Loosen the screw under the rails and move the bracket for cabling from "A" to "B"

Fig 13 Fig 14

10) Unscrew 4 screws to take off the base from rails

Fig 15 Fig 16 Fig 17

11) Do the same way to the other side

Flat

Cable

“A”

“B “

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12) Unscrew 4 screws and take off the rails on each side (Fig 18, 19)

Fig 18 Fig 19 13) Move rails and screw them to the housing tap placed on "A"

Fig 20 Fig 21 14) Take the reverse order of step 12 ~ 1 to put together the cash dispenser of 2nd cassette 15) After the completion of physical addition of 2nd feed module of cash dispenser, you

should set the cassette number and cash denomination you want by changing the setting specification of cash dispenser using additional test program.

16) Make sure that you will test transactions more that 10 times whether the operation of 2nd cassette is OK or not

“A”

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Chapter 7. Magnetic Card Unit

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7. Magnetic Card Unit(MCU) 7.1 External Appearance/ Functional Diagram

7.1.1 External Appearance The following figure shows the external appearance of dip type MCU. Its dimensions are

83.8mm(W) X 34.2mm(H) X 114.5mm(L).

<Figure> MCU External Appearance Diagram

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7.1.2 Functional Diagram

<Figure> Arrangement of Each Part

SYM Description Function Status Remark

J1 MCR Head Magnetic Card Reader - -

J4 Card Insertion Sensor Detects card insertion status Inserted:1/Not

inserted:0 -

<Table> Name and Description of Each Sensor/Electromagnetic Parts

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7.1.3 General Specifications

Type DIP Type

Cards Used ISO 1,2

Power Requirements 12V (Head), 5V (End Sensor)

Card Read Timing Ejection

Recording Method F2F

Speed Card Speed : 15~100cm/sec

MTBF Head : 1,000,000 Passes

(500,000 Insertion Cycles)

<Table> General Specification of the DIP MCR

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7.1.4 Execution Sequence

<Figure> Execution Sequence of the MBS5000 DIP MCR

0

End Detection Sensor

Insert a Card

Waiting

Read Enable

Reject Card

Read Card ERR

END

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7.2 Unit Block Diagram

The following block diagram shows the H/W overview.

CPU89C52UB

OSC33.0000MH

z

MCR HEADISO1,2 TRACK

F2F ENCODERLOGIC

CARD 투입검지SENSOR

HOST(PNC)

RS232CTXDRXD

DIP_MCR

+12VGND

<Figure> DIP_MCR BLOCK DIAGRAM

Card Insertion Detection Sensor

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7.3 Cable Connection Diagram

PNC B/D

DIP_MCR B/DMCR HEAD

투입검지 SENSOR

1

2 3

<Figure> DIP_MCR Cable Connection Diagram

NO PART_NO Usage Remark

1 321240-03 DIP_MCR Power & RS232 I/F -

2 564239-01 ISO1,2 MCR Head Including I/F cable

3 321225-01 Insertion Detection Sensor -

<Table> Usage and Description of DIP_MCR Cables

Insertion Detection Sensor

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7.4 Interface Specifications

7.4.1 Interface Connector Diagram

J1

CN2 CN1

J4

CPU

<Figure> DIP_MCR I/F Connector Arrangement Plan

7.4.2 Details of the Interface Connector NO Connector Name Usage Remark

1 CN1 PNC I/F Including power

2 J4 MCR Head I/F ISO1,2

3 J1 Insertion Detection Sensor -

<Table> Specification of the DIP_MCR I/F Connector

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Chapter 8. Receipt Printer

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8. Receipt Printer 8.1 Appearance/ Functional Diagram

8.1.1 Appearance

Dimensions of the Receipt Printer is 145.4mm(W) X 340.4mm(L) X 235.2mm(H) (262.4 when mounted with a paper roll)

Fig.8.1 Appearance

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8.1.2 Diagram for Sensors and Electromagnetic Components

Sensors and electromagnetic components of Receipt Printer are arranged as shown in the following figure. Table shows names and description of the sensors and the parts.

Fig.8.2 Diagram for Sensors and Electromagnetic Components

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NO SYM Name Function Sensor Status Sensor Type

1 MS1 Paper Set Detection Sensor

Detects paper availability SG 405 DEFAULT:OFF

2 MS2 Paper End Sensor Detects the paper setting Internal Sensor DEFAULT:OFF

3 MS3 Jam Sensor Detects paper jam SG 405 DEFAULT:OFF

4 MS4 TPH Cover Switch TPH Cover Open Switch Internal Switch DEFAULT:ON

5 MS5 Cutter Switch

Identifies cutter regular position Internal Switch DEFAULT:ON

6 MS6 Black Mark Sensor Detects black mark Internal Sensor DEFAULT:OFF

7 MS7 Paper low Sensor

Detects the remaining quantity of roll paper SG 405 DEFAULT:OFF

8 MM1 Paper

Returning Motor

Returns the paper Internal Motor DEFAULT:OFF

9 MM2 Cutter Motor Drives the cutter Internal Motor DEFAULT:OFF

10 MM3 Returning Motor Returns the paper PM20S DEFAULT:OFF

<Table> The Configuration and Description of Sensors and Electromagnetic part

END AUTOLOAD/ BLACK MARK SENSOR

TPH CUTTEJAM

DRIVE

MOTO MECH

A

MS MS2/MS6

MS MS MS

MM MM MM

75 17.61 18.2 40 15 40

MS

REMAIN

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8.2 Block Diagram

S3C44B0X 66MHz

OSC 12MHz

RESET DS1832

128Kx16 FLASH

MEMORY SST39VF020

64Kx16 SRAM

K6R10161D

TPH MOTOR DRIVER

A2919SLB

CUTTER MOTOR DRIVER L293DD

TPH

DIP S/W LM339 SENSOR

PRT TPH MOTOR

FEED TPH

MOTOR

232C DRV MAX232

EEPROM AT93C46

A0 ~ A19

D0~D7

I/O Port

CUTTER MOTOR

2803회수

MOTOR

SMA4032 SOLENOID

FONT ROM 1Mx16 bit

S3C44B0X 66MHz

OSC 12MHz

RESET DS1832

128Kx16 FLASH

MEMORY SST39VF020

64Kx16 SRAM

K6R10161D

TPH MOTOR DRIVER

A2919SLB

CUTTER MOTOR DRIVER L293DD

TPH

DIP S/W LM339 SENSOR

PRT TPH MOTOR

FEED TPH

MOTOR

232C DRV MAX232

EEPROM AT93C46

A0 ~ A19

D0~D7

I/O Port

CUTTER MOTOR

2803회수

MOTOR

SMA4032 SOLENOID

FONT ROM 1Mx16 bit

Fig.8.3 BLOCK DIAGRAM

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8.3 Disassembly/Assembly Diagrams of Modules and Sensors

8.3.1 Disassembling TPH Support Assembly 1) Remove the hex bolt (M3, 1 place) of the base bracket assembly and lift up the upper

bracket. 2) Pull out the TPH cable and the sensor cable from the main PCBA. 3) Remove the screws connected to the frame left/right (M3, 4 places) to remove the TPH

support assembly.

Fig.8.4 Disassembling the TPH Support Assembly

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8.3.2 Disassembling MS3 (Jam Sensor) 1)Remove the screw (M3, 1 place) at the bottom of the guide outlet assembly from the

removed TPH support assembly to remove the MS3 (Jam sensor).

Fig.8.5 Disassembling MS3

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8.3.3 Disassembling MM3 (Returning Motor)

1) Remove the screws (M2, 2 places) at the bottom of the guide outlet assembly from the removed TPH support assembly to remove the MM3 (Returning motor).

Fig.8.6 Disassembling MM3

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8.3.4 Disassembling 4 TPH 1) Remove the screws from the TPH support assembly (Guide outlet pivot, M3, 2 places) to

remove the guide outlet assembly. 2) Remove the screws that fasten the TPH and bracket (M3, 4 places) to remove the TPH.

Fig.8.7 Disassembling TPH

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8.3.5 Disassembling Main PCBA

1) Remove the hex bolt (M3, 1 place) of the base bracket assembly and lift up the upper bracket.

2) Pull out the TPH cable and the sensor cable from the main PCBA. 3) Remove the screws connected to the frame left/right (M3, 4 places) to remove the TPH

support assembly. 4) Remove the special screws (M3, 2 places) that are the upper/lower pivot of the base

assembly to remove the upper base bracket. Then, remove the BH screws (M3, 4 places) to remove the main PCBA.

Fig.8.8 Disassembling Main PCBA

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8.3.6 Disassembling Bracket Tension Assembly 1) Remove the screws (M3, 2 places) that are connected to the base assembly to remove the assembly and bracket tension.

Fig.8.9 Disassembling Bracket Tension Assembly

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8.3.7 Disassembling MS1 (Paper Set Detection Sensor) 1) Remove the next bolt (M3, 1 place) from the base bracket assembly and lift up the upper

bracket. 2) Plug out the MS1 cable from the main PCBA. 3) Remove the screw that connects the frame right and the end sensor assembly to remove

the MS1.

Fig.8.10 Disassembling MS1

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8.4 Oiling Criteria

8.4.1 General Oiling Criteria 1) Lubricate the parts indicated on the drawing. Use the lubricant type and amount according

to the oiling criteria. 2) Oil amount symbol

- OF: Dip the writing brush type 2 in the oil and squeeze it so that no oil drips from the brush. Then, lubricate the object surface with as little oil as possible.

- O: Dip the writing brush type 2 and apply it all over the target thinly. - O1: Lubricate with one drop of oil (Oil amount: 15mg) - O2: Lubricate with two drops of oil (Oil amount: 30mg) - O3: Lubricate with three drops of oil (Oil amount: 45mg) - 10: Lubricate with ten drops of oil (Oil amount: 100mg) - G: Apply the grease using the writing brush type #10. (Remove unnecessary oil lump)

Note 1) Oil amount of 18mg corresponds to the amount that is applied in a drop with from an oil feeder attached with a tube with 0.8~1.2mm diameter and 30mm. Note 2) 0.1g of Grease corresponds to the amount that is squeezed 1.2mm with the grease gun having the 7mm feeder entry.

3) Type of lubricants - Oil: Korea Shell Tellus #100 - Grease: Korea Shell Albania Grease EP1

8.4.2 Oiling Criteria

- 6M: Once every six months - 1Y: Once a year

1) Oiling rules - Check the lubrication before starting or storing printers or MSCRW. If any part is

insufficiently lubricated, lubricate it according to the oiling criteria. - Lubricate the part only when it is necessary. If lubrication is sufficient, no additional oiling is required. If the oil is dirty, remove it and lubricate again.

- Make sure to lubricate all pivot points and friction parts.

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-Lubricating parts: All equipment operation parts excluding printing head, magnetic head, package, micro switch contact point, drive roller, timing pulley and timing belt. -As a general rule, apply oil by dropping the oil onto the part. If the edge of oil feeder has to touch the surface of the object, do not have the oil feeder touch the part for more than a second.

2) Warnings

-Do not apply oil if it oozes out from the designated place. Do not over-lubricate since it can contaminate other parts, or flow into other parts or splash. -Be sure that lubricant does not contaminate micro switch, sensor, timing pulley, timing belt, package, printing head or magnetic head. -Do not scrub the plastic parts or protection parts with alcoholic substance or other solvent. -Use a piece of soft and dry cloth when removing dust, oil or grease, or cleaning the part or the assembly parts. -Be careful that the paper contact side in the paper return path is not wet with oil.

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8.4.3 Oiling Criteria for each module 1) Guide Outlet Driving Unit - Apply the grease evenly all over the gears.

Fig.8.11 Oiling Points at the Guide Outlet Driving Unit

NO Part Name Oiling Position Lubricant Type Amount Interval RMK

1 Roller Gear Gear Blade Grease G Initial Oiling -

2 Idle Gear Gear Blade Grease G Initial Oiling -

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8.5 Dip Switch Settings

1 2 3 4 5 6 7 8 Function

ON ON Baud rate 9600 bps

OFF ON Baud rate 38400 bps

ON OFF Baud rate 115200 bps

OFF OFF Baud rate 166000 bps

OFF OFF Printing density 1.00 times

ON OFF Printing density 1.15 times

OFF ON Printing density 1.30 times

ON ON Printing density 1.45 times

ON Prints out the long self test sheet

OFF Prints out three sheets of self test

ON Black mark is not equipped

OFF Black mark is equipped

ON OFF ON ON OFF ON ON ON Default (115200 bps)

Note) DIP S/W setting after turning on the Receipt Printer P/S will not be recognized. (Turn on and off the Receipt Printer P/S or reset it after setting the DIP S/W)

<Table> DIP Switch Setting

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8.6 Cable Connection Diagram

KSPR MAIN B/D

HOST I/F

POWERI/F

용지배출 MOTOR I/F

TPH I/F

잔량소검지SENSOR

용지배출 SENSOR

PRINT MOTOR,CUTTER,

PAPER SET & BLACK MARK SENSOR I/F

용지유무SENSOR

PRINT HEAD MODULE

1

23

3

45

6

7

Fig.8.12 Receipt Printer Cable Connection Diagram

NO P/N Usage Remark

1 321003-04 K-Receipt Printer Power I/F -

2 320783-07 K-Receipt Printer RS232 I/F -

3 574226-12 Print motor, cutter, paper end, TPH I/F Print Head Module

4 564057-01 Paper dispensing motor -

5 728813-04 Jam/paper dispensing detection sensor -

6 728813-06 Paper set (paper availability detection) sensor -

7 - Remaining amount sensor Option

<Table> Usage and Description of Receipt Printer Cables

Paper availability

sensor

Paper motor I/F

Paper dispensing

sensor

Remaining note slot detection

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8.7 Interface Specifications

8.7.1 Upper Unit Interface 1) Interface Specification: Async. RS-232C 2) Baud Rate: 115200bps 3) CPU Serial I/F Port: Connect to the upper unit (P3.0 RxD, P3.1 TxD) 4) I/F Connector (P1)

(1) Manufacturer: AMP (2) Model Name: RJ45-8P

NO CONFIG

1,4,6,7,8 N.C 2 RxD 3 TxD 5 GND

<Table> Pin Specifications

8.7.2 Interface Connector Diagram

CN5

SW2

P1

CN3_A CN3_B CN7

CN1CN2

CN3_C

1

8

Fig.8.13 Receipt Printer I/F Connector Diagram

CN3_A

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8.7.3 Interface Connector

No REF. Usage Part No. Remark

1 CN1 Print Motor & Cutter I/F

2 CN2 TPH I/F 574226-12 Printer Head Module

3 CN3_A Near End Sensor - Option

4 CN3_B Paper dispensing/Jam Sensor 728813-04

5 CN3_C Paper Set (Paper Availability) Detection Sensor 728813-06

6 CN5 Power I/F 321003-04

7 P1 Host I/F 320783-07

8 SM2 Paper Dispensing Motor 564057-01

9 SW2 DIP S/W -

<Table> Receipt Printer I/F Connector Specifications

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8.8 Troubleshooting

Error codes are composed of 3 bytes. 1 byte is the main error code and the 2 bytes are the sub error code. Error codes are sent to the upper level unit.

Main Error Code Sub Error Code

1 byte

Error occurred before the command is executed

‘1’ (0x31)

Error occurred after the command is executed ‘8’ (0x38)

1 byte ‘0’

(0x30) Fixed

1 byte

8.8.1 Sub Error Code

Sub Error

Code Error Reason Error Name Main Reason Remark

0 1 Platen lever open Platen is opened Mis-handling -

0 2 TPH overheat TPH overheat Abnormal H/W -

0 3 Jam occurred during returning or the abnormal jam sensor Jam error Abnormal Mecha -

0 4 Abnormal paper setting Paper set error Mis-handling -

0 5 Abnormal paper setting or no paper No paper Mis-handling -

0 6 Offline mode is engaged Offline error Mis-handling -

0 7 Insufficient paper Remaining paper error - Option

0 8 Abnormal cutter operation Cutter S/W check error Abnormal Mecha -

0 9 Back marker sensor detection fails Failed to detect B/M Abnormal Mecha

Only when B/M is available

0 A Image Data Size Error Image Data Size Error - -

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Chapter 9. Journal Printer

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Table of Contents 9.1 Overview ········································································································ 9-3

9.2 Unit Configuration ····················································································· 9.2.1 Appearance Diagram ·················································································· 9-4 9.2.2 Arrangement Plan ······················································································ 9-5

9.3 Mounting/Dismounting Ribbon Cassette/Paper Roll ···················· 9.3.1 Installing the Ribbon Cassette ································································· 9-6

9.3.2 Installing a Paper Roll ··············································································· 9-8 9.3.3 Removing a Paper Roll ············································································· 9-12 9.3.4 Printer Handling ······················································································ 9-14

9.3.5 Self-Test ·································································································· 9-17

9.4. H/W Interface ·······························································································

9.4.1 H/W Configuration ······················································································ 9-18 9.4.2 I/F Specifications ························································································ 9-19 9.4.3 Setting Specifications ············································································· 9-19 9.4.4 Cable Connection Diagram ······································································· 9-21

9.5. Error Handling ························································································· 9.5.1 General Problem ························································································ 9-25 9.5.2 Printing Problem ························································································ 9-25 9.5.3 Removing Paper Jam ················································································ 9-26

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9.1 Overview

This manual is designed to provide maintenance guide for Journal Printer and provide detailed description of the following

- Information of unit installation and maintenance

- Mechanical and electrical information for installation

- Interface information for programmer

- Error code and error handling

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9.2 Unit Configuration

9.2.1 Appearance Diagram

<Figure 1> Appearance Diagram of the Dot Journal Printer

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9.2.2 Arrangement Plan

<Figure 2> Arrangement Plan from Front and Bottom Side

FEED button

BACK FEED

Indicator lights

Ribbon cassette

Header

Body

Paper charger

Power supply

connector

DIP switch

Serial interface

Indicator board

Main board

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9.3 Mounting/Dismounting Ribbon Cassette/Paper Roll

9.3.1 Installing the Ribbon Cassette

1) Sequence

(1) Turn the ribbon cassette knob to tighten the ribbon.

<Figure 3> Ribbon Cassette

(2) Position the ribbon cassette as shown in the figure below and push it until you can hear click

sound.

Note) The ribbon should be positioned between the printer head and the platen.

<Figure 4> Inserting a Ribbon

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(3) Turn the ribbon cassette know towards the arrow direction in the figure below for 5 – 6 times.

<Figure 5> Knob Rotation Direction

2) Notes (1) Never turn the knob the reverse direction of the arrow mark in the above figure.

Otherwise, the ribbon cassette may be broken.

(2) The printer cannot receive data while replacing the ribbon cassette.

(3) SAJ-011 is recommended for the ribbon cassette.

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9.3.2 Installing a Paper Roll

1) Cut the paper edge using a knife or scissors as shown in the following figure.

(X) (O)

<Figure 6> Proper Paper Edge Cutting

2) Turn on the printer.

3) Insert the paper as shown below.

Note) Set the paper direction as shown in the below figure.

<Figure 7> Inserting the Paper

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<Figure 8> Paper Insertion Direction

4) When you insert the paper into the entrance, the printer will set the paper automatically.

<Figure 9> Inserting the Paper to the Entrance

5) If the printer cannot set the paper automatically, press the [FEED] button until the paper is discharged.

<Figure 10> FEED Button

FEED SWITCH

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6) Feed the paper until it is pushed out by 20~25mm(0.8 ~ 1.0 inch).

<Figure 11> Length of the Feeding Paper

7) Remove the side guide of the spool and set the paper in the groove. Then, fix the side guide and roll the paper for 2 – 3 times.

<Figure 12> Inserting the Paper into the Paper Charger

<Figure 13> Rolling the Paper

20-25mm (0.8~1.0 inch)

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8) Set the spool in the frame and press the [FEED] button to complete paper setting.

<Figure 14> Pressing the [FEED] button.

9) Warnings

(1)Use the paper that matches with the expendable specifications.

(2)Do not use the paper pasted on the paper pipe so that the printer detects the end of the paper

roll.

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9.3.3 Removing a Paper Roll

1) Loosen the paper and cut the paper near the section shown in the below figure.

<Figure 15> Paper Cutting

2) Remove the paper roll from the printer.

<Figure 16> Removing a Paper Roll

Cutting

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3) Press the [FEED] button to remove the remaining paper.

Note) Do not pull the remaining paper against the feeding direction.

<Figure 17> Removing the Remaining Paper

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9.3.4 Printer Handling

9.3.4.1 Control Panel Handling You can feed the paper using the [FEED] button on the control panel or change the feeding direction by pushing [BACK FEED] button. LED also shows the current printer status.

9.3.4.2 Button

1) FEED Button Press the button once to move down the paper by one line. Hold the button to move the paper continuously. You can use this button to replace a paper roll.

When the paper is loaded, the Paper LED will blink and the printer will be in the online waiting mode. If the paper LED blinks, press the button to make the printer online. Note: This button can be disabled by Esc2 or Esc3 command.

2) BACK FEED Button Press this button to feed back the paper feeding direction.

You can also use this button to replace a paper roll. When the paper is loaded, the Paper LED will blink and the printer will be in the online waiting mode. If the paper LED blinks, press the button to make the printer online.

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9.3.4.3 LED

LED shows the printer status

Status Power LED Paper Roll (Paper Out) LED Error LED Color Green Red Red

ON Power supply Detects the end of the paper

Offline (excluding when the paper is fed using the [FEED] button or during self test)

OFF No power supply Sufficient paper inventory (Normal condition) Error status

Blinking -

Waiting for returning to the online status after automatic loading. When the [BACK FEED] button is pressed to change the paper direction.

Normal operation

<Table 1> Functions by Each LED Status

1) Paper Out Process

Status Description Paper Out LED blinking pattern Remarks

Waiting for recovering

Waiting for returning to the online status after automatic loading

→┃ ┃← approx. 150msec

-

Feeding the paper to the

reverse direction

When the [DUMP] button is pressed to reverse the paper direction.

→┃ ┃← approx. 450msec

-

<Table 2> Paper Out LED blinking time

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2) Error Processing

(1) Automatically Recoverable Error

Error Description ERROR LED blinking pattern Recovery

Print head Temp. error

Print head is overheated

→┃ ┃← approx. 150msec

When temperature drops.

<Table 3> Automatically Recoverable Error

(2) Command-Recoverable Error

Error Description ERROR LED blinking pattern Recovery

Home position detection error (mechanical error)

Home position cannot bedetected due to paper jamor other reasons.

┃←------------------------→┃

Approx. 1650msec

DLE ENQ 2 command

<Table 4> Command-Recoverable Error

(3) Unrecoverable Error

Error Description ERROR LED blinking pattern RecoveryPrint head Temp. detection circuit error

Abnormal mechanism or circuit connection, or printer head overheat

┃←━━━━--━--━━━→┃

Approx. 1650msec

Unrecoverable

Note) Turn the power off immediately if any unrecoverable error occurs.

<Table 5> Unrecoverable Error

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9.3.5 Self-Test

9.3.5.1 Overview

A self test is the method that enables you to see if the printer runs properly. It runs independently from other devices or S/W connected to the printer. Be careful that the ribbon cassette and the paper roll should be set before running a self test.

9.3.5.2 Operation Method Hold down the [FEED] button when you turn on the printer. Then, the printer will print out the current settings.

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9.4 H/W Interface 9.4.1 H/W Configuration

- Unit Block Diagram

<Figure 18> Unit Block Diagram

Power

Control

Unit

Control

Unit

Control

Unit

Input Unit

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9.4.2 I/F Specifications

9.4.2.1 Interface Specifications RS-232 Serial interface

Data transmission Serial, Half-duplex

Synchronization Asynchronous

Handshaking DTR/DSR or XON/XOFF control

MARK = -3 to -15V … logic ‘1’ / OFF Signal levels

SPACE = +3 to +15V … logic ‘0’ / ON

Baud rate 4800, 9600, 19200, 38400

Data word length 7 or 8 bits

Parity None, Even, Odd

Stop bits 1 or more (Data transmitted from the printer has 1 stop bit

(fixed)

Connector SMAW200-07P

Note) For more details on the connector pins, see the chapter 6.5.2.8.

<Table 6> Interface Specifications

9.4.3 Setting Specifications 9.4.3.1 Adjusting a DIP Switch 1) Make sure to adjust the dip switch after turning the power off because you can be struck

by electricity. 2) You can set serial interface and printer rows by setting the dip switch.

<Figure 19> DIP Switch

DIP switch

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3) The following table describes functions of each dip switch.

Switch No. Functions ON OFF

1 Data reception error Ignored Prints "?"

2 CR character CR + LF CR only

3 Handshaking XON/XOFF DTR/DSR

4 Word length 7 bit 8 bit

5 Parity check Yes No

6 Parity selection Even Odd

7 OFF OFF ON ON

8 OFF 4800 bps

ON 9600 bps

OFF 19200 bps

ON 38400 bps

9

Selects number of

characters per line (CPL)

7 x 9 font / 9 x 9 font

46 CPL / 38 CPL 42 CPL / 35 CPL

10 Korean and Chinese printing font Four pass Three pass

<Table 7> Functions of the DIP Switches

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9.4.4 Cable Connection Diagram

9.4.4.1 Power Specifications External input power: +24V(4A) Used power: +24V(3A), +5V(1A)

9.4.4.2 Cable Connection Diagram

1

DOT HEAD I/F(CN1)

2

ROLL MOTOR I/F(CN2)

3

PAPER 유/무 센서I/F (CN3)

SERIAL I/F(CN8)

KEY BOARD I/F(CN7)

NEAR END PAPER MECHANICAL S/W

I/F (CN6)

8 7 6

4PAGE MARK 센서

I/F (CN4)

5NEAR END PAPER센서 I/F (CN5)

9POWERI/F (CN9) MAIN BOARD CONNECTOR MAP

1

DOT HEAD I/F(CN1)

2

ROLL MOTOR I/F(CN2)

3

PAPER 유/무 센서I/F (CN3)

SERIAL I/F(CN8)

KEY BOARD I/F(CN7)

NEAR END PAPER MECHANICAL S/W

I/F (CN6)

8 7 6

4PAGE MARK 센서

I/F (CN4)

5NEAR END PAPER센서 I/F (CN5)

9POWERI/F (CN9) MAIN BOARD CONNECTOR MAP

<Figure 20> Cable Connection Diagram of the DOT JPR

Paper Availability Sensor

Near End Paper Sensor II/F (CN5)

Page Mark Sensor II/F (CN4)

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9.4.4.3 Details of Connectors

1) Dot Head I/F (CN1)

LG : GF120-27S-LS

Pin No. Signal Name Direction Function

1 HM_HOME_OUT Output Carriage Home Position

2 VCC Input +5v Power

3 HM_PP_SET Input Paper Availability Sensor

4 HM_BLACK_MK Input Black Mark Sensor(Optional)

5 GND Output Ground

6 HD1 Input Head Data 1

7 HD3 Input Head Data 3

8 HD5 Input Head Data 5

9 HD7 Input Head Data 7

10 HD8 Input Head Data 8

11 VCC Input +5v Power

12 DH_TH Output Head Temperature Thermostat

13 HD4 Input Head Data 4

14 HD6 Input Head Data 6

15 HD0 Input Head Data 0

16 HD2 Input Head Data 2

17 VCC24 Input +24v Power

18 VCC24 Input +24v Power

19 VCC24 Input +24v Power

20 CR_MT_BB Input Carriage Motor Signal

21 CR_MT_AB Input Carriage Motor Signal

22 CR_MT_BA Input Carriage Motor Signal

23 CR_MT_AA Input Carriage Motor Signal

24 LF_MT_BB Input Line Feed Motor Signal

25 LF_MT_AB Input Line Feed Motor Signal

26 LF_MT_BA Input Line Feed Motor Signal

27 LF_MT_AA Input Line Feed Motor Signal

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2) Roll Motor I/F (CN2)

MOLEX : 5045-3 Pin No. Signal Name Direction Function

1 VCC24 Input +24V Power 2 NC - No Connect 3 ROLL_MOT Input Paper Winding Motor Signal

3) Paper Availability Sensor I/F (CN3)

JST : XH-3P Pin No. Signal Name Direction Function

1 PP_SET_CK Output Paper Availability Sensor 2 VCC Input +5v Power 3 GND Input Ground

4) Page Mark Sensor I/F (CN4)

LG : GIL-S-4P-S2T2-EF Pin No. Signal Name Direction Function

1 VCC Input +5V Power 2 GND Input GND 3 VCC Input +5V Power 4 PM_CK Output Page Mark Sensor (Not Used)

5) Near End Paper Sensor I/F (CN5)

LG : GIL-S-4P-S2T2-EF Pin No. Signal Name Direction Function

1 VCC Input +5V Power 2 GND Input GND 3 VCC Input +5V Power 4 NEAR_END_CK Output Remaining Paper amount sensor

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6) Near End Paper Mechanical Switch I/F (CN6)

MOLEX : 5045-2 Pin No. Signal Name Direction Function

1 NEAR_END_CK Output Remaining Paper amount sensor 2 GND Input Ground

7) Keyboard I/F (CN7)

LG : GIL-S-6P-S2T2-EF Pin No. Signal Name Direction Function

1 VCC Input +5V Power 2 DUMP_KEY Output Feed Direction. Prints the printing character 3 FEEDL_KEY Output Line feed. Prints the setting value. 4 LED ERROR Input Error status display 5 LED_PAPER OUT Input Paper Out, Paper Near End 6 GND Input Ground

8) SERIAL I/F (CN8)

Serial No.: SMAW200-07P Pin No. Signal Name Direction Function

1 GND - Signal ground 2 CTS Input Data receiving status. Receivable only when “L” 3 GND - Signal ground 4 RTS Output Data receiving status. Receivable only when “L” 5 RXD Input Data reception 6 TXD Output Data transmission 7 GND - Signal ground

9) POWER I/F (CN9)

MOLEX : 5569-4 Pin No. Signal Name Direction Function

1 VCC24 Input +24V Power 2 VCC24 - +24V Power 3 GND - Ground 4 GND - Ground

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9.5 Error Handling

9.5.1 General Problem

1) If the control panel LED does not blink. See if the power cable is properly connected. If the power outlet is controlled by the switch or the timer, use other outlet.

9.5.2 Printing Problem

1) The error LED blinks and print-out fails. (1) First, turn the printer off and check paper jam. (2) If the paper is not jammed and the printer kept printing, the printer header may be over

heated. If it is, the printer will resume printing when head temperature drops. (Normally, within 4 – 5 minutes later.)

(3) If an error is not caused by paper jam or overheat, turn off the printer and turn on again after 10 seconds. If the printer still fails, plug out the power cord and contact with the service center.

2) Error LED is off but fails to print out See if the printer runs properly by running the self test by referring to the chapter 6.8. If the self test fails, contact with the sales office or the service center. Otherwise, check the following items. (1) Check connection of both ends of the interface cable connected to other device. See if

the cable matches the printer and device specifications. (2) Data transmission settings between the printer and the device may differ. Therefore, see

if dip switch setting for data transmission is properly set. You can check the interface setting of the printer through a self test. If the printer still fails, contact with the sales office or the service center.

3) Printing sound is heard but nothing is printed out. (1) See if the ribbon cassette is properly installed. (2) If ribbon cassette is used up, replace it with new one.

4) Printed material looks blurred Ribbon can be used up. Replace with the new one.

5) Dots are missing in the printed material. The printer head may be damaged. Contact with the sales office or the service center

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9.5.3 Removing Paper Jam Take the following steps to remove paper jam. However, the printer head during printing is very hot. Cool down the printer head sufficiently before removing the jammed paper. 1) Loosen the paper and cut the paper around the position shown below.

<Figure 21> Paper Cutting

2) Remove the paper roll from the printer. 3) Pull out the jammed paper towards the paper heading direction. At this time, do not pull the

paper to the reverse direction.

<Figure 22> Paper Pulling Direction

Cutting

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4) If the paper remains in the paper, take the following steps. 5) Remove the ribbon cassette. 6) Loosen the clip of the printer head cover and open the cover by slanting it. (See the figure

below)

<Figure 23> Print Head Cover 7) Remove the jammed paper. 8) Put the clip of the printer head cover to the original position. 9) Put the ribbon cassette to the original position. 9) Put the paper roll to the original position.

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Chapter 10. Power Supply

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1) Turn on Battery Switch. 2) Turn on Main Switch.

1) Push down Power Switch for 1 second and then system will be shut down automatically.

2) Turn off Battery Switch after shutdown is finished..

10. Power Supply 10.1 Appearance

Fig. 10.1 Power Supply Appearance

System Power On

System Power Off

①Main Switch ②Standby Switch ③ Select Switch ④Battery Switch ⑤Battery

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Warning

Don’t operate Main Switch on power supply when you would like to turn off the power. It may cause damage to operate system or destabilize control electronics in ATM

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10.2 Block Diagram

Fig. 10.2 Power Supply Block Diagram

MAIN

TRA

NS

(P.W.M

)

+12Vdc

&

REGULA

TOR

FILTER

SU

BTR

ANS

3.3Vdc

12V/7A(2cell)BATTER

Y

SCP & OV

P

FILTER

+3.3Vdc

SWITCHING

BATTERY

CONTRO

L

SWITCHING

+5SBV

FILTER

CONTRO

L

RECTIFIERS

RECTIFIERS

+12Vdc

INPUT VO

LTAG

E

RECTIFIERS

&

RECTIFIERS

FILTER

&

-5Vdc

+24Vdc

LINE FILTER

&

110/220Vac SELECT

&

RECTIFIERS

CONTRO

L

FILTER

+5Vdc

&

FILTER

(P.W.M

)

HPS250-G

TTW B

LOC

K D

IAG

RA

M

BACK-UP

RECTIFIERS

RECTIFIERS

-12Vdc

&

F1

+5Vdc

FILTER

-12Vdc

&

FILTER

REGULA

TOR

RECTIFIERS

+24Vdc

CONTRO

L

SWITCHING

TRAN

S

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10.3 Specifications 10.3.1. Environment Condition

CONDITION OPERATING STORAGE CONDITION OPERATING MOVEMENTTEMPERATURE -5 ~ 45℃ -40 ~ 70℃ VIBRATION 0.5G 2.0G

HUMIDITY 30 ~ 90℅ 10 ~ 90℅ IMPACT 5.0G 10.0G M.T.B.F 30,000Hrs

Table 10.1 Environment Condition

10.3.2. Mechanical Specification DIMENSION(MAIN) 350(L) x 160(W) x 75(H) CASE COLOR - CASE MATERIAL GALVA 1.6t CASE DRAWING NO. -

WEIGHT About 2.5Kg MODEL LABEL UL94-V0 Table 10.2 Mechanical Specification

10.3.3. Withstanding Voltage & Insulation Resistance DIVISION TEST POINT TEST INPUT VOLTAGE TEST CONDITION

* PRI – SEC * 3.0 Kvac(1.5KVac) WITHSTANDING VOLTAGE PRI - F.G 1.5 Kvac

DURING OF TEST: 1 min CUTOFF CURRENT: 10mA

PRI – SEC 500 Vdc INSULATION RESISTANCE PRI - F.G 500 Vdc

DURING OF TEST: 1 min INSULATION RES: ≥10Mohm

NOTE 1) * PRE – SEC WITHSTANDING VOLTAGE CONDITION : Y-CAP DELETE(3KVac) / NO DELETE(1.5KVac)

Table 10.3 Withstanding Voltage and Insulation Resistance

10.3.4. Input Specification DIVISION SPECIFICATION

INPUT CONNECTION INLET FILTER(250Vac 6A)

INPUT VOLTAGE / CURRENT (SELECTION MODE)

100~127Vac ±10% / 5.5A 200~240Vac ±10% / 2.8A

FREQUENCY 47~63Hz(NORMAL:50/60Hz)

DISTORTION 10%

EFFICIENCY 70% MIN(at MAX LOAD)

HOLD-UP TIME 16.7ms MIN

INRUSH CURRENT 60A MAX

LEAKAGE CURRENT 3.5mA MAX

Table 10.4 Input Specification

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10.3.5. Output Specification

1) Main Output

DIVISION SPECIFICATION UNIT

CHANNEL +3.3 +5.0 -5.0 +12.0 -12.0 +24.0 Vdc

VOLTAGE 3.14 ~ 3.47

4.75 ~ 5.25

-4.75 ~ -5.25

11.4 ~ 12.6

-11.4 ~ -12.6 22.8 ~ 25.2 Vdc

CURRENT 0 ~ 6.0 2.0 ~ 13.0 0 ~ 0.2 0.2 ~ 5.5 (Peak6.5A) 0 ~ 0.2 0 ~ 4.0

(Peak11A) A

METHOD SWITC-HING

SWITCH-ING

SW & REG SWITCHING SW &

REG SWITCHING MODE

RIPPLE 50 50 50 120 120 500 mVp-p

NOISE 0.3 0.3 0.3 0.4 0.4 1.0 Vp-p

SHOOT ±3 ±3 ±3 ±4 ±4 ±5 %

O.V.P 3.76 ~ 4.3 5.74 ~ 7.0 - 13.4 ~ 15.6 - 26.5 ~ 34.0 Vdc

O.C.P S.C.P S.C.P S.C.P S.C.P S.C.P S.C.P A

NOTE 1) +24V SHORT CIRCUIT PROTECTION: SHUT-DOWN or RELAY(P-OFF) ACTION Table 10.5 Main Output

2) Sub Output

DIVISION SPECIFICATION UNIT

CHANNEL +5VSBV(Stand-by) BATTERY(Charge) BATTERY(Discharge) Vdc

VOLTAGE 4.75 ~ 5.25 26.5 ~ 27.6 24.0 Vdc

CURRENT 0 ~ 0.5 0.3 6.0 A

METHOD SWITCHING SWITCHING BATTERY MODE

RIPPLE 50 - - mVp-p

NOISE 0.3 - - Vp-p

SHOOT ±3 - - %

O.V.P - - - Vdc

O.C.P S.C.P 0.7 ~ 0.9 FUSE A

NOTE 1) Ripple & Noise Test Condition : 20MHz, 10uF(ELEC)/0.1uF(CER) 2) S.C.P: Short Circuit Protection 3) For ensure U.P.S function, +24Vdc output of which power less than 150W, of

battery must be continued for a minute when full charged(Charged for a day) 4) Stand-by D.C output go on while A.C input don’t turned off, neglect P ON-N signal

5) Current of A.C input is 3.9A when 115Vac applied Table 10.6 Sub Output

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10.3.6. Requirements 1) Use the lamp of power supply as below

- YELLOW LED: A.C INPUT(turn on if A.C input is normal) - GREEN LED: D.C OUTPUT(turn on if D.C output is normal)

- RED LED: BATTERY ALARM(turn on if battery output is abnormal) 2) Apply extra outlet

- 100~127Vac / 1.0A - 200~240Vac / 0.5A

3) Power Distribution

NO. +3.3V/20W MAX +5V/65W MAX +12V/66W MAX REMARK

1 20W less than 64W less than 36W less than

2 20W less than 64W ~ 40W 36W ~ 60W

3 14W less than 46W more than 60W more than

Total output shall not exceed 120W

Table 10.7 Power Distribution

10.3.7. Signal Output Specifications

4.75Vdc

+5V 0

150mS ≤ T1 ≥ 500mS

T1 T2 1mS ≤ T2

P.G

22.8Vdc

+24V 0

T3

P ON-N T3 ≥ 7mS more than

LOW T4 T4 ≥ 5mS more than

P OFF-P HIGH

Fig. 10.3 Signal Output Specifications

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10.3.8. Connector Configuration 1) AC In

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 L 18AWG/UL1015 BLACK 2 F.G 18AWG/UL1015 GRN/YEL

CN-IN 3 N 18AWG/UL1015 WHITE

AMP (1-480701-0)

Table 10.8 Connector Configuration

2) MBD DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 S.G 18AWG/UL1007 BLACK 2 S.G 18AWG/UL1007 BLACK 3 S.G 18AWG/UL1007 BLACK 4 S.G 18AWG/UL1007 BLACK 5 S.G 18AWG/UL1007 BLACK 6 S.G 18AWG/UL1007 BLACK 7 +5V 18AWG/UL1007 RED 8 +5V 18AWG/UL1007 RED 9 +24V 18AWG/UL1007 WHITE 10 -5V 18AWG/UL1007 ORANGE11 P-ON-N 18AWG/UL1007 GREEN 12 +5VSBV 18AWG/UL1007 PURPLE13 S.G 18AWG/UL1007 BLACK 14 S.G 18AWG/UL1007 BLACK 15 S.G 18AWG/UL1007 BLACK 16 POWER GOOD 18AWG/UL1007 GRAY 17 -12V 18AWG/UL1007 BLUE 18 +5V 18AWG/UL1007 RED 19 +5V 18AWG/UL1007 RED

CN1

20 +12V 18AWG/UL1007 YELLOW

MOLEX (5569-20P)

Table 10.9 MBD

3) SHU

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 +5V 18AWG/UL1007 RED 2 +24V 18AWG/UL1007 WHITE 3 +12V 18AWG/UL1007 YELLOW4 S.G 18AWG/UL1007 BLACK 5 -12V 18AWG/UL1007 BLUE 6 +24V 18AWG/UL1007 WHITE 7 S.G 18AWG/UL1007 BLACK

CN3

8 S.G 18AWG/UL1007 BLACK

MOLEX (5569-08P)

Table 10.10 SHU

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4) PNC

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 S.G 18AWG/UL1007 BLACK 2 S.G 18AWG/UL1007 BLACK 3 +12V 18AWG/UL1007 YELLOW4 +24V 18AWG/UL1007 WHITE 5 P ON-N 18AWG/UL1007 GREEN

CN6

6 +5V 18AWG/UL1007 RED

MOLEX (5569-06P)

Table 10.11 PNC

5) MCU

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 S.G 18AWG/UL1007 BLACK 2 S.G 18AWG/UL1007 BLACK 3 +12V 18AWG/UL1007 YELLOW4 +24V 18AWG/UL1007 WHITE 5 P ON-N 18AWG/UL1007 GREEN

CN10

6 +5V 18AWG/UL1007 RED

MOLEX (5569-06P)

Table 10.12 MCU

6) +3.3V

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 +3.3V 16AWG/UL1007 BROWNCN8 2 S.G 16AWG/UL1007 BLACK

MOLEX (5559-02P)

Table 10.13 +3.3V Power

7) Battery

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 BATTERY(+) 18AWG/UL1015 WHITE 2 BECH-N 18AWG/UL1015 BLACK 3 BATTERY(-) 18AWG/UL1015 BLACK

CN-BAT

4 N.C - -

AMP

(1-480703-0)

Table 10.14 Battery

8) OPL

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +24V 18AWG/UL1007 WHITE 2 +24V 18AWG/UL1007 WHITE 3 S.G 18AWG/UL1007 BLACK

CN11

4 S.G 18AWG/UL1007 BLACK

MOLEX

(5569-04P)

Table 10.15 OPL

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9) SPL

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK 1 +24V 18AWG/UL1007 WHITE 2 +24V 18AWG/UL1007 WHITE 3 S.G 18AWG/UL1007 BLACK

CN11

4 S.G 18AWG/UL1007 BLACK

MOLEX

(5569-04P)

Table 10.16 SPL

10) Miscellaneous

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +24V 18AWG/UL1007 WHITE 2 +24V 18AWG/UL1007 WHITE 3 S.G 18AWG/UL1007 BLACK

CN11

4 S.G 18AWG/UL1007 BLACK

MOLEX

(5569-04P)

Table 10.17 Miscellaneous

10.3.9. Power Interface

PIN NO. PIN NAME. ACTIVE

(INACTIVE) DESCRIPTION IN/OUT

1 P OFF-P +5V(0V) Application software turn P/S off IN 2 S.G - - 3 P ON-N 0V(OPEN) Stand-by switch used to turn P/S on IN 4 S.G - -

5 BATT OFF-N 0V(+5V) When #7 signal go active CE module Make this signal active then P/S turned off IN

6 S.G - -

7 AC STOP-N 0V(+5V) When a stoppage of A.C power occur (While U.P.S run) this signal activated OUT

8 S.G - -

9 BATT LOW-N 0V(+5V) Active of this signal means battery should Replaced, display of error code required OUT

10 S.G - - 11 P OFF-N 0V(OPEN) Stand-by switch go to off position OUT 12 N.C - -

NOTE 1) CABLE UL1007 22AWG 2) CONNECTOR MOLEX 5559-12P

Table 10.18 Power Interface

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10.4 Battery 10.4.1 Introduction

In case of emergencies like temporary blackout or power failure, battery will automatically operate to warrant completely customer’s transaction and return his or her card. In addition, this backup equipment is essential in ATM to protect control electronics installed in ATM for the purpose of finishing application program through normal operation process even though not supporting power regularly

10.4.2 Technical Features 1) Non-Spillable Sealed Construction 2) Absorptive Glass Mat System (AGM System) 3) ABS (Acrylonitrile Butadiene Styrene) container and cover 4) Gas Recombination 5) Maintenance-Free Operation 6) Low Pressure Venting System 7) Heavy-Duty Grids 8) Low Self-Discharge-Long Shelf Life 9) Wide Operating Temperature Range 10) High Recovery Capability

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10.4.3 Characteristic curve on environment As the ambient temperature rises, the available capacity of battery increase while the capacity decreases as the ambient temperature lowers. The below left figure shows the temperature effects in relation to the battery capacity. In addition, the self-discharge rate of this battery is approximately 3% per month when battery are stored at an ambient temperature of 20℃ (68F).

The self-discharge rate varies with ambient temperature. The below right figure shows the relation between the storage time at various temperatures and the remaining capacity

10.4.4 Service Life 1) Cycle Life

There are a number of factors that affect the length of cyclic life of battery. Major factors are the ambient operating temperature, the discharge rate, the depth of discharge and the manner in which the battery is recharged, of which the most important factor is the depth of discharge. The following figure shows the effects of depth of discharge on cycle life. The relation between the expected number of cycles and the depth of discharge is apparent.

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2) Float Life

This battery is designed to operate in standby(Float) use up to 5 years on a normal service condition. Following figure shows the float life characteristics of this battery when discharged once every three months up to 100% depth of discharge.

10.4.5 Charging method Proper charging is one of the most important factors when using this battery. Battery performance and service life are directly affected by the charging method used. Followings are the charging instructions recommendable.

1) Standby use No current limit is required and charging voltage should be in the range of 2.25V/cell ~ 2.30V/cell at 25℃ (77F)

2) Cycle use Maximum charging current is 0.25 and charging voltage is 2.40V/cell to 2.50V/cell at 25℃ (77F)

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Chapter 11. Consumables Specifications

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11. Consumables Specifications

11.1 Consumables List This chapter describes all of the consumable parts used in the 5050 ATM

No. Item Default Item Remarks

1 Receipt Paper ○ 56790601

2 Magnetic Card ○ -

3 Dot Journal Paper Optional 5678000001

4 Ribbon Cassette Optional 5672000001

<Table 1> Consumables list

11.2 Receipt Paper Specifications 11.2.1 Applicable Product

This purchase specification applies to the receipt paper of 5050. 11.2.2 Specification

1) Paper type: Thermal roll paper 2) Print color: Black

11.2.3 Specification of the Receipt Paper

1) Paper type: Thermal roll paper 2) Print color: Black 3) Specification: Paper detects heat. 4) Paper basis weight : 55±3 g/㎡ 5) Paper thickness : 58±4 ㎛

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11-3

<Figure1 > Paper Specifications

11.2.3 Roll appearance

<Figure 2> External roll dimension

Ø180

Ø22

Ø18

80 -0.5~0

, 내/외측)

Paper heading direction

Printing side (thermal side, in/out)

Beginning and ending edge of the paper should be that of the printing specifications.

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11-4

Note 1) Store the paper roll separately to prevent damage to the paper. Note 2) Do not connect the papers with tape. Note 3) Make sure the paper end is not attached to the paper pipe. Note 4) Make sure the paper is rolled evenly.

11.2.3.1 Printing Position for One Sheet and Black Mark

<Figure> Paper Length and Printing Position for a Transaction

Note 1) Vertical margin is 0.6 x 10 mm. Note 2) Difference of the characters in the paper rolling direction is ±0.3mm.

11.2.3.2 Printing specification of the black mark

1) Use black without dark or bright shades.

2) Use the oil ink. (no surface gloss)

3) Permeation ratio: Less than 10%

4) Reflection ratio - PCS 0.9 or higher (Less than Mark GBase PCM II 900nm)

24.7±0.5

33.8±0.5

12±0.5 4±0.3

70 (Max)

79.5±0.5

2 (Character Pitch))

4

Paper Rolling Direction

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5) Thickness should take precedence over reflection ratio.

6) The slippery gap between the black mark and the rule mark should be less than

0.5mm.

11.2.4 Paper Handling Precautions

1) Store it away from high temperature and humidity

If the paper is stored in a place where temperature is above 50℃ or humidity is above 90%RH, the coloring capability may deteriorate or the paper surface may inflate.

2) Refrain from exposing to direct sunlight

The paper surface can be inflated if you expose it to direct sunlight or leave it under the fluorescent lamp for a long time.

3) Keep it away form the organic solvents

Paper color may change if the paper comes in contact with organic solvents or glues containing organic solvent.

4) Keep it away from plastics

If the paper comes in contact with materials containing plastics, its coloring capability may deteriorate or de-coloring of the paper may occur.

5) Miscellaneous

If the paper comes in contact with carbon copy paper or if the paper surface is scratched with a metallic object, de-coloring may occurC.2.3 Specification:

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11.3 Magnetic Card Specifications

Item ISO Card (Unit : Inch)

Length

Card Bending

Magnetic Stripe Position

Fig. D-1 Magnetic Card Specifications

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11.4 Journal Paper

11.4.1 Applicable Product

This purchase specification applies to the receipt paper of 5050. 11.4.2 Roll Manufacturing Specifications

1) Paper DOT journal paper, 52.3~ 64g (1.155~1.413 lb)/m2, Paper thickness: 0.06mm (0.0024 inch)

2) Paper length (Roll shape)

<Figure 5> Roll shape and dimensions

3) Printing area of the dot journal paper

<Figure 6> Printing area

1

76±0.5

Ф18

(2.625 in.)

(3 ± 0.03 in.)

(0.19 in.) (0.19 in.)

76±0.5

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11.4.3 Ribbon Cassette

1) Ribbon Cassette Specifications

Item specifications

Feeding Method Gear Feeding Method

Case ABS Cassette Material

Part Acetal

Material Polyamid 66 Nylon 4 MIL

Warp 40 Denier 34 filaments Yarn

Weft 40 Denier 34 Filaments

Warp 173± 5 (Threads/Inch) Thread Count

Weft 116± 4 (Threads/Inch)

Thickness 0.10 ± 0.01 mm (0.004 ± 0.0004 inch)

Weight 56 ± 3 g (0.03 ± 0.007 lb)/㎡

Length 4 ± 0.2 m (157.5 ± 7.8 inch)

Ribbon

Width 13 ± 0.3 m (511.8 ± 11.8 inch)/m

Ink Type Dot Matrix Black Ink

Ink Number IMO 5008

Color Purple

Viscosity 900 ± 100 CPS (at 21 )℃

Coating Weight 13.5 ± 0.5 g (0.03 ± 0.01 lb)/㎡

Ink Life MIN. 2,000,000 character (LQ Mode)

Initial MIN. 0.7 PCS

INK

Concentration of Ink Final MIN 0.2 PCS

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Chapter 12. ERROR CODE

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12. ERROR CODE 12.1 Journal Printer (Option)

CODE Error Cause and Handling

Cause Off line status 9721111

Handling 1. Check communication cable connected properly 2. Check power cable connected properly

Cause On busy 9721112

Handling 1. Check printer’s working status

Cause Mechanics Error 9721121

Handling 1. Recover printer’s mechanical Error 2. Reboot ATM

Cause Recoverable Error 9721122

Handling 1. Recover printer’s Error 2. Reboot ATM

Cause Unrecoverable Error 9721123

Handling 1. Reboot ATM

Cause Paper jammed 9721124

Handling 1. Remove jammed paper

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12.2 Card Reader

CODE Error Cause and Handling

Cause Failed to open device 9723010

Handling Check the serial port or cable

Cause Time out to receive data 9723016

Handling Check the serial port or cable

Cause Polling down 9723019

Handling Check the serial port or cable

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12.3 Cash Dispenser

CODE Error Cause and Handling Cause Failed in checking the main motor echo

4003000 Handling

Initialize① Check Main Motor Encoder Slit② Initialize after Power On/Off③ Check Encoder Sensor CS8 BRKT④ Check CS8 Sensor Cable⑤ Change Main Motor Encoder Slit Sensor CS8⑥

Cause Failed in checking the reject gate solenoid echo 4003100

Handling

Cause Failed in checking the present gate solenoid echo 4003200

Handling

Cause Check sum error (No information is set)

4003300 Handling

Check CDU Information after reading CDU version① Initialize② Initialize after executing CDU Information Set(‘P③ ’) Command Change CDU B/D④

Cause Error of two sheets detecting sensor(CS5_1) for initializing

4003400 Handling

Check CS5_1 Sensor Cable① Check second Dip Switch in CDU B/D② Change CS5_1 Sensor③

Cause Error of CS 2, CS13 sensor during initialization 4003600

Handling

Cause Error of 2 sheets detecting sensor(CS5_1/CS5_2) for dispensing

4003700 Handling

Check CDU Board Segment① Initialize② Read data of ‘Read Double Sensor’ Command③

Cause Error in checking SRAM 4003800

Handling

Cause Gate operation sensor (CS3) error before initial recovery

4003900 Handling

Initialize after removing notes or dust over Gate① Check CS3 Sensor BKRT② Check CS3 Sensor Cable③ Exchange Sensor after abnormal operating CS3 Gate detecting Sensor④ Exchange Rej⑤ ect Solenoid 1

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CODE Error Cause and Handling Cause When more than 5 sheets of cash dispensing is required during a test

4003A00 Handling

Check command that CDU is received① Check CDU EP ROM Version or specification②

Cause When CS15A or CS 15B sensor is detected as dark after initial recovery

4003B00 Handling

Remove notes or dust in existence CS15A Sensor① Check CS15A Sensor Cable② Exchange Sensor after abnormal operating CS15A Sensor③

Cause When cassette is removed during separate rejection 4004000

Handling

Cause Error if re-driving is over 5 times during separated rejection

4004100 Handling

Check notes in Reject Box① Rearrange notes in Cassette② Remove dust in CS15AB, CS31AB, CS41AB CS1AB Sensor③ Check dust existing in CS5 Sensor G④ uide Check dust existing in Main Motor Encoder Slit⑤ Check index value of notes each cassette⑥

Cause In case the number of notes detected outlet sensor(CS13) is less than the

number of required notes

4004200 Handling

Check notes dispensed and reject① ed Remove notes jammed in CDU② Remove dust in CS13 Sensor③ Exchange sensor after abnormal operating CS13 Sensor④

Cause Error if total reject is more than 20 sheets

4004300 Handling

Check notes in Reject Box① Rearrange notes in Cassette② Remove du③ st in CS1AB, CS15AB, CS31AB, CS41AB Sensor Check dust in existence CS5 Sensor Guide④ Check notes index value⑤

Cause Error if continuous 5 times are rejected

4004400 Handling

Check notes in Reject Box① Rearrange notes in Cassette② Check dust in Mai③ n Motor Encoder Slit Remove dust in CS15AB, CS31AB, CS1AB Sensor④ Exchange CS8 Encoder Slit Sensor⑤

Cause In case the number of notes detected outlet sensor(CS13) is more than

required notes 4004500

Handling Check notes dispensed and rejected ① Rem② ove dust in CS13 Sensor Exchange sensor after abnormal operating CS13 Sensor③

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CODE Error Cause and Handling Cause Program error(Separated rejection)

4004600 Handling

Initialize after Reset Power ① Upgrade CDU Firmware or Re② -download Exchange CD③ U B/D

Cause 1 cassette misfeed error (Separated rejection)

4004700 Handling

Check notes in 1 Cassette① Check Sensor(CS6) Poll② Check jam in 1 cassette and reload③ Remove dust in CS1A, CS1B Sensor④ Exchange 1 cassette box when there are many error⑤

Cause Error to dispense 0 sheets to be required (Separated rejection)

4004900 Handling

Check received command① Check communication cable② Check CDU Firmware Version③

Cause Error of note jam (Separated rejection)

4004A00 Handling

Remove jammed no① tes on CDU return path Remove dust in CS1~CS4 sensor② Install after rearranging notes in cassette③

Cause Continuous 3 times error if note is long(once tried, twice retried) (Separated rejection)

4004B00 Handling

Check state of notes in reject box① ② Rearrange notes in cassette Check Index of notes③ Check foreign objects in the main motor encoder slit.④ Replace the CS8 encoder slit sensor ⑤

Cause In case the number of notes detected outlet sensor(CS13) is more than that

of notes detected on CS1A,B sensor 4004C00 Handling

Cause Error of being removed 1st cassette before separate rejection 4004D00

Handling

Cause Error of being removed 2nd cassette before separate rejection 4004E00

Handling

Cause Received a request for over 150 notes dispensing on the CDU from the upper unit.

4005100 Handling

① Check the CDU received command Check the abnormal communication cable.② ③ Check the CDU firmwave version and refer to specifications.

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CODE Error Cause and Handling

Cause The remaining notes at the sensor in front of the CST after dispense

operation (CS1A, CS1B)

4005200 Handling

Remove the remaining notes at a sensor in front of the CST ① Realign notes in the cassette② Check abnormal clutch.③ Check abrasion of the cassette box pick unit.④

Cause CDU EP Program Error during dispense operation (failed table search)

4005400 Handling

Initialize after resetting the power① Upgrade the CDU firmware or re② -download software Replace the CDU B/D ③

Cause Timeout due to note’s length error passed through the CS13 during dispense

operation 4005500

Handling Remove a jammed note between the tray and CDU① Remove a jammed note at the position of the CS13 sensor② Remove a dust on the CS13 sensor③

Cause Abnormal operation of the gate solenoid during dispense operation.

4005600 Handling

Remove a jam① med note on the gate Remove notes in the reject box and remount the reject box② ③ Check if the CS3 sensor bracket is bended. Check if the CS3 sensor cable is disconnected (CN10 #9~10)④ ⑤ Exchange a sensor after abnormal operating CS3 Gate detecting sensor. Replace the reject solenoid 1⑥

Cause Retract box position error during command reserved operation

4005800 Handling

Mount the retract box or open the box cover① Check if CS62 sensor poll is abnormal② ③ Check if the CS62 sensor cable is disconnected (CDU Board CN10 #5~2).

Cause Initial jam time error 4005900

Handling

Cause Continuously detected 2 notes for three times or more during dispense

operation

4005D00 Handling

Check notes① ’ status in the reject box ② Realign notes in the cassette C③ heck foreign objects at the position of the CS5 Sensor Guide Check if the CS5 cable is disconnected (CS5_1:CDU B/D CN10 #11~12, ④

25~28//CS5_2:CN12) Cause Failed to create file

9712000 Handling

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5050 Win XP 12. ERROR CODE

12-8

CODE Error Cause and Handling Cause Failed to read file

9712100 Handling

Cause Failed to write file 9712200

Handling

Cause Failed to close file 9712300

Handling

Cause Failed to delete file 9712400

Handling

Cause Failed to copy file 9712500

Handling

Cause Failed to create directory 9712600

Handling

Cause Failed to execute an extra command in the status of Cash Unit Exchange 9719000

Handling

Cause In case of not being the status of Cash Unit Exchange out of End Exchange 9719100

Handling

Cause In case of carrying out Cash In Start command at two times 9719200

Handling

Cause In case of not being the status of Cash In out of End Cash In 9719300

Handling

Cause Invalid Cash Unit ID 9719400

Handling

Cause Invalid Cash Unit number 9719500

Handling

Cause The abnormal of the number of Cash Unit 9719600

Handling

Cause Invalid denomination 971A000

Handling

Cause Invalid currency 971A100

Handling

Cause Not dispensable 971A200

Handling

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5050 Win XP 12. ERROR CODE

12-9

CODE Error Cause and Handling Cause In case the number of bills dispensed exceeds the maximum dispensing bill

971A300 Handling

Cause In case the number of coins dispensed exceeds the maximum dispensing

coin 971A400 Handling

Cause Invalid mix number 971A500

Handling

Cause In case of being executed Reject or Retract command without being the bills

in stacker. 971B000 Handling

Cause Unsupport command 971C000

Handling

Cause Partial dispense 971DX00

Handling

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5050 Win XP 12. ERROR CODE

12-10

12.4 Receipt Printer

CODE Error Cause and Handling

Cause In case of detecting to be open lever of print head before printing receipt paper 2010100

Handling 1.Close the lever of print head completely

Cause In case of detecting to be overheated in print head before printing receipt paper

2010200 Handling

1.Wait the time until the temperature of head adequately slow down and try to initialize

Cause Paper jam occurs in return path before printing or cutting or discharging

receipt paper 2010300 Handling 1.Remove jammed paper between printer head and rollers

Cause It is detected that paper is empty before printing receipt printer 2010400

Handling 1.Replenish receipt paper 2.Check the status of sensor and its connctor

Cause It is detected that paper is not properly set before printing 2010500

Handling 1.Check the status of setting paper 2.Check the status of sensor and its connctor

Cause Command is received while doing self-test 2010600

Handling 1.After terminating self-test and initialize receipt printer

Cause Receipt paper runs out of before printing 2010700

Handling 1.Replenish receipt paper in paper charger 2.Check the status of Near End sensor and its connctor

Cause It is detected that paper is not properly cut while operating 2010800

Handling 1.Check the Cutter module 2.Check if printer head lever is properly close

Cause Black mark is not properly detected in receipt paper before printing

2010900 Handling

1.Check the status of Black mark sensor 2.Check if Dip switch # 6 is correctly set (Dip switch # 6 is set by On in case of not using Black mark)

Cause The size of image print data is abnormal while printing image 2010A00

Handling 1.Check the AP version and initialize

Cause In case of detecting to be open lever of print head after printing receipt paper 2080100

Handling 1.Close the lever of print head completely

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5050 Win XP 12. ERROR CODE

12-11

CODE Error Cause and Handling

Cause In case of detecting to be overheated in print head before printing receipt paper

2080200 Handling

1.Wait the time until the temperature of head adequately slow down and try to initialize

Cause Paper jam occurs in return path after printing or cutting or discharging

receipt paper 2080300 Handling 1.Remove jammed paper between printer head and rollers

Cause It is detected that paper is empty after printing receipt printer 2080400

Handling 1.Replenish receipt paper 2.Check the status of sensor and its connctor

Cause It is detected that paper is not properly set after printing 2080500

Handling 1.Check the status of setting paper 2.Check the status of sensor and its connctor

Cause Command is received while doing self-test 2080600

Handling 1.After terminating self-test and initialize receipt printer

Cause Receipt paper runs out of after printing 208070

Handling 1.Replenish receipt paper in paper charger 2.Check the status of Near End sensor and its connctor

Cause It is detected that paper is not properly cut while operating 2080800

Handling 1.Check the Cutter module 2.Check if printer head lever is properly close

Cause Black mark is not properly detected in receipt paper after printing

2080900 Handling

1.Check the status of Black mark sensor 2.Check if Dip switch # 6 is correctly set (Dip switch # 6 is set by On in case of not using Black mark)

Cause The size of image print data is abnormal while printing image 2080A00

Handling 1.Check the AP version and initialize

Cause Failed to communicate with Receipt printer when connected to SP open 9720000

Handling 1.Check if communication cable or com port is not connected

Cause Failed to connect communication between Receipt printer and SP 9722DN0

Handling 1.Check if communication cable or com port is not connected

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5050 Win XP 12. ERROR CODE

12-12

12.5 Miscellaneous

CODE Error Cause and Handling

Cause Key data error from host 1030100

Handling Contact to host①

Cause Vault door opened 2000400

Handling Close door① Check whether dip ② switch # 6 is set or not

Cause Paper empty 2001300

Handling Replenish receipt paper①

Cause Communication fail between PIN driver (PIN SP) and pinpad 9701010

Handling Check communication cable or com port is not connected①

Cause Command sending fail to pinpad 9701012

Handling Check communication cable or com port is not connected①

Cause Data receiving fail from pinpad (EPP) 9701016

Handling Check if communication cable or com port is not connected①

Cause Data sending fail from pinpad (EPP) 9701017

Handling Check if communication cable or com port is not connected①

Cause Pinpad (EPP) configuration data reading error 9701031

Handling Reboot ATM① Re② -install software

Cause Failed to produce Thread for pinpad (EPP) 9701040

Handling R① eboot ATM Re② -install software

Cause Failed to create buffer for pinpad (EPP) 9701060

Handling Reboot ATM① Re② -install software

Cause BCC error from pinpad (EPP) 9701111

Handling Reboot ATM① Replace pinpad②

Cause Pinpad (EPP) is down when it receives an 'Initializing’ command 9701150

Handling Reboot ATM① Replace pinpad②

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5050 Win XP 12. ERROR CODE

12-13

CODE Error Cause and Handling

Cause Pinpad (EPP) is down when it receives an 'Get Status' command 9701151

Handling Reboot ATM① Replace pinpad②

Cause Pinpad (EPP) is down when it receives an 'Clear Func Key' command 9701152

Handling Reboot ATM① Replace pinpad②

Cause Power off during transaction 991@@91

Handling ① Check power supply

Cause Out of Cash C101000

Handling ① Replenish notes

Cause Modem initializing error. An error is received from the modem controller after Modem Initialize command is issued. D000100

Handling ① Check modem ② Reboot ATM

Cause Reversal transaction failure. Cancellation of the transaction due to an error having occurred while notes were dispensed was notified to the host, however, the host did not receive this notification. D000200

Handling ① Contact to bank to refund

Cause PIN ERROR D000300

Handling ① Transaction was denied by host

Cause INVALID PIN D000400

Handling ① Transaction was denied by host

Cause BANK UNAVAILABLE D000500

Handling ① Transaction was denied by host

Cause CARD NOT SUPPORTED D000600

Handling ① Transaction was denied by host

Cause INSUFFICIENT FUNDS D000700

Handling ① Transaction was denied by host

Cause INELIGIBLE TRANSACTION D000800

Handling ① Transaction was denied by host

Cause INELIGIBLE ACCOUNT D000900

Handling ① Transaction was denied by host

Cause DAILY LIMIT EXCEEDED D001000

Handling ① Transaction was denied by host

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5050 Win XP 12. ERROR CODE

12-14

CODE Error Cause and Handling

Cause UNABLE TO PROCESS D001100

Handling ① Transaction was denied by host

Cause ① AMOUNT TOO LARGE This error code means “Invalid Transaction” at ATM connected② to RBS-LYNK. D001200

Handling ① Transaction was denied by host

Cause ① ACCOUNT CLOSED This error code means “Invalid Amount” at ATM connected② to RBS-LYNK. D001300

Handling ① Transaction was denied by host

Cause ① PIN TRIES EXCEEDED This error code means “Invalid Card Number” at ATM connected② to RBS-LYNK. D001400

Handling ① Transaction was denied by host

Cause UNABLE TO PROCESS D001500

Handling ① Transaction was denied by host

Cause WITHDRAWAL LIMIT ALREADY REACHED D001600

Handling ① Transaction was denied by host

Cause INVALID AMOUNT D001700

Handling ① Transaction was denied by host

Cause EXTERNAL DECLINE D001800

Handling ① Transaction was denied by host

Cause SYSTEM ERROR D001900

Handling ① Transaction was denied by host

Cause ① CONTACT CARD ISSUER. This error code means “Surcharge② screen should have been displayed” at ATM connected to RBS-LYNK. D002000

Handling ① Transaction was denied by host

Cause ROUTING LOOKUP PROBLEM D002100

Handling ① Transaction was denied by host

Cause UNABLE TO PROCESS D002200

Handling ① Transaction was denied by host

Cause TRANSACTION NOT SUPPORTED D002300

Handling ① Transaction was denied by host

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5050 Win XP 12. ERROR CODE

12-15

CODE Error Cause and Handling

Cause Exceeds Issuer Withdrawal Limit D002400

Handling ① Transaction was denied by host

Cause No Credit Account D003900

Handling ① Transaction was denied by host

Cause Insufficient Funds D005100

Handling ① Transaction was denied by host

Cause No Checking Account D005200

Handling ① Transaction was denied by host

Cause No Savings Account D005300

Handling ① Transaction was denied by host

Cause Expired Card D005400

Handling ① Transaction was denied by host

Cause Incorrect Pin D005500

Handling ① Transaction was denied by host

Cause Transaction not Permitted – Card D005700

Handling ① Transaction was denied by host

Cause Transaction not Permitted – Terminal D005800

Handling ① Transaction was denied by host

Cause Exceeds Withdrawal Limit D006100

Handling ① Transaction was denied by host

Cause PIN Tries Exceeded D007500

Handling ① Transaction was denied by host

Cause No Account D007800

Handling ① Transaction was denied by host

Cause Invalid Date D008000

Handling ① Transaction was denied by host

Cause Can not Verify PIN D008300

Handling ① Transaction was denied by host

Cause Can not Verify PIN D008600

Handling ① Transaction was denied by host

Cause Bank Unavailable D009100

Handling ① Transaction was denied by host

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5050 Win XP 12. ERROR CODE

12-16

CODE Error Cause and Handling

Cause System Unavailable D009200

Handling ① Transaction was denied by host

Cause Transaction Serial Number mismatched D009300

Handling ① Transaction was denied by host

Cause Record Format Mismatched. Check if a proper AP for the host has been loaded. D009400

Handling ① Transaction was denied by host

Cause Routing Identification Mismatched. Check the routing Identification. D009500

Handling ① Transaction was denied by host

Cause Terminal Identification Mismatched. Check the terminal Identification. D009600

Handling ① Transaction was denied by host

Cause Response Type Mismatched (Reversal) D009700

Handling ① Transaction was denied by host

Cause Response Type Mismatched (Day Close) D009800

Handling ① Transaction was denied by host

Cause Response Type Mismatch (Config.) D009900

Handling ① Transaction was denied by host

Cause Response Type Mismatch (Withdrawal/Balance/Transfer) D009A00

Handling ① Transaction was denied by host

Cause STX missing D009B00

Handling ① Check modem cable Contact to host②

Cause ETX missing D009C00

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Response Code) D009D00

Handling ① Check modem cable Contact to host②

Cause FS missing(next to Retrieval Reference Number) D009E00

Handling ① Check modem cable Contact to host②

Cause FS missing(next to System Trace Audit Number) D009F00

Handling ① Check modem cable Contact to host②

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5050 Win XP 12. ERROR CODE

12-17

CODE Error Cause and Handling

Cause FS missing (next to Account Balance) D00A000

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Available Balance) D00A100

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Surcharge Amount) D00A200

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Authorization Response Text) D00A300

Handling ① Check modem cable Contact to host②

Cause ETX position is not correct. D00A400

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Total Cash Dispense Amount in the Day Close message) D00A500

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Total Non Cash Dispense Amount in the Day Close message) D00A600

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Total Surcharge Amount in the Day Close message) D00A700

Handling ① Check modem cable Contact to host②

Cause FS missing (next to Surcharge Amount in the Configuration message) D00A800

Handling ① Check modem cable Contact to host②

Cause ETX missing (in the Configuration message) D00A900

Handling ① Check modem cable Contact to host②

Cause REVERSAL DECLINED D011100

Handling ① Check modem cable Contact to host②

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5050 Win XP 12. ERROR CODE

12-18

CODE Error Cause and Handling

Cause PIN CHANGE DECLINED D022200

Handling ① Check modem cable Contact to host②

Cause No response from the modem controller within a specified time after issuance. D030000

Handling ① Check modem cable Contact to host and phone company②

Cause No connection D100000

Handling ① Check modem cable Contact to host and phone company②

Cause ENQ was not received from the host. D110000

Handling C① ontact to phone company Contact to host②

Cause Transmission error : Failed to receive the whole data within 5 seconds after requesting the modem to send the data. D120000

Handling C① ontact to phone company Contact to host②

Cause NAK has been sent three times or more. Failed in receiving the data due to

parity or LRC error. Therefore, sent NAK to the host and requested to send the data again three times or more. D130000

Handling C① ontact to phone company Contact to host②

Cause ① Modem dial connection time-out (while dialing the modem) No response from host for 60 seconds.② D150000

Handling Try later① Contact to host and ② to phone company

Cause No carrier before sending data after modem connection

D170100 Handling

Check phone line status① Check ground of AC② power and noise between modem cable and power cable

Cause No carrier before receiving ENQ from host

D170200 Handling

Check phone line status① Check ground of AC power and noise between modem cable and ② power cable

Cause No carrier before sending transaction request data to host

D170300 Handling

Check phone line status① Check ground of AC power and noise between modem cable and ② power cable

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5050 Win XP 12. ERROR CODE

12-19

CODE Error Cause and Handling

Cause No carrier after sending transaction request data to host

D170400 Handling

Check phone line status① Check ground of AC power and noise between modem cable and ② power cable

Cause No carrier before receiving ACK from host

D170500 Handling

Check phone line status① Check ground of AC power and noise between mode② m cable and power cable

Cause No carrier after receiving ACK from host

D170600 Handling

Check phone line status① Check ground of AC power and noise between modem cable and ②

power cable Cause No dial tone

D180000 Handling Check modem①

Cause No Answer D190000

Handling Check phone number① Contact to telephone company and host②

Cause Dial(Line) busy D200000

Handling Make a transaction later① Check ground phone line status②

Cause Response time-out (30 seconds) for Modem Initialize command before the modem was connected. D210000

Handling Check modem①

Cause EOT was not received from the host. D220000

Handling Check phone line status① Contact to host②

Cause Dial connecting time① -out (60Sec) or dial connection error Host res② ponse message time-out (60Sec). D320000

Handling Check phone line status① Contact to host②

Cause UPS ABNORMAL POWERAB Handling Check UPS①

Cause POWER OUT OR AC OFF POWERAC Handling Check AC power status and environment①

Check UPS② Cause BATTERY LOW POWERB

A Handling Check AC power status and environment① Check UPS②


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