NOTE: IN THE STATE OF CALIFORNIA, IT IS ILLEGAL TO MODIFY THE EMISSION CONTROL SYSTEM. WHICH INCLUDES THE FUEL INJECTION OF ANY VEHICLE.

RESEARCH&DEVELOPMENT OF AMERICA, INC.

www.yoshimura-rd.com

YOSHIMURA PERFORMANCE EXHAUST SYSTEM

2007-2008YAMAHA

R1

1313062 STAINLESS STEEL TRS 3/4 SYSTEM W ITH CARBON FIBER SLEEVE

1313065 STAINLESS STEEL TRS 3/4 SYSTEM W ITH STAINLESS STEEL SLEEVE

1313067 STAINLESS STEEL TRS 3/4 SYSTEM W ITH TITANIUM SLEEVE

1313072 STAINLESS STEEL TRC 3/4 SYSTEM W ITH CARBON FIBER SLEEVE

1313075 STAINLESS STEEL TRC 3/4 SYSTEM W ITH STAINLESS STEEL SLEEVE

1313077 STAINLESS STEEL TRC 3/4 SYSTEM W ITH TITANIUM SLEEVE

5420 DANIELS STREET STE A, CHINO CA., 91710 · (800)634-9166 · (909)628-4722 · FACSIMILE (909)591-2198

THIS PRODUCT IS DESIGNED FOR USE IN CLOSED COURSE RACING AND IS NOT INTENDED FOR HIGHWAY USE.! !

Installation Procedures: Page 2

Caution: Exhaust system can be extremely hot. Let motorcycle cool down before beginning installation.

Note: Read through all instructions before beginning installation.

Installation Steps:

Tools Needed:

Fig. 2

Fig. 1

Fig. 3

1. Remove front and rear seats (front seat is retained by two bolts under rear of seat pad).

2. Remove two rubber covers, rear cowling bolts and two plastic fasteners (see Fig. 1). Remove top section of rear cowling by sliding it backwards being careful not to break off plastic tabs around outside edges.

NOTE: Rear seat locking cable should be disconnected (see Fig. 2).

3. Remove stock muffler mount bolt covers (see Fig. 3).

4. Unbolt and remove stock black plastic midpipe heatshield (see Fig 4).

NOTE: Be careful not to break the plastic tabs on stock heatshield during removal.

5. Loosen stock tailpipe collector clamps. Unbolt stock muffler mount bolts under rear cowling. Tilt muffler(s) sideways and carefully remove left and right mufflers.

6. Remove the right side rear set (see Fig. 5) along with the lower exhaust cover and brake fluid reservoir.

7. Remove stock metal heatshield (see Fig. 6).

10mm and 12mm Sockets3/8” Ratchet and Extension3mm and 4mm Allen Wrench#2 Phillips Screwdriver

Torque Wrench3/16” Drill BitElectric DrillSafety Glasses

Installation Procedures: Page 3

Fig. 6

8. Remove oxygen sensor from bottom of stock midpipe.

9. Loosen the collector clamp at the inlet of the stock midpipe.

10. Unbolt the midpipe from the frame at two locations and carefully remove it from the bike. Keep the stock chassis mount bracket bolted to the frame as it will be used to mount the Yoshimura midpipe (see Fig. 6 for stock chassis mount bracket location).

11. Install the supplied stainless steel collector clamp over the front of the Yoshimura midpipe.

12. Carefully install the Yoshimura midpipe making sure to line-up the two mounting holes with the frame.

13. Install the two chassis mount bolts to secure midpipe

to the chassis and torque to 2.5 kg-m (18 lb-ft).

14. Torque the stainless steel collector clamp to 1.25 kg-m (9 lb-ft).

15. Reinstall oxygen sensor and tighten to specified torque (check service manual for proper torque specifications).

NOTE: Bottom of stock heat shield needs to be bent and/or cut prior to re-installing.

17. Install stock heatshield using stock screws.

18. Re-install right rear set, lower exhaust cover and brake fluid reservior.

19. Apply heat insulators to inside of muffler clamps and slide clamps onto mufflers (note direction of clamp in Fig. 7).

20. Install tailpipes with mufflers onto Yoshimura midpipe.

21. Install exhaust springs between midpipe, tailpipes and mufflers.

Fig. 5

Fig. 4

Stock ChassisMount Bracket

Installation Procedures: Page 4

22. Mount muffler clamps to stock muffler mount locations using supplied hardware (see Fig. 7) and torque muffler clamp bolt to 2.5 kg-m (18 lb-ft).

23. Install Yoshimura heatshield to left Yoshimura tailpipe using the supplied bolts (see Parts Diagram on page 5).

24. Reinstall stock tail section in reverse order of removal.

25. It is recommended that the muffler and tailpipe be wiped down with rubbing alcohol to remove oil and fingerprints. This will help prevent tarnishing of the finish after the exhaust is heated up.

26. Before starting motorcycle, check for proper clearance between new exhaust system and motorcycle. (i.e. Radiator, oil pan, swing-arm, etc.) If any problem is found, please carefully follow through the installation steps again. If problem still persists, please call Yoshimura tech. dept. at (800)634-9166 / in CA (909)628-4722.

NOTE: After starting motorcycle, it is normal for new exhaust system and muffler to emit smoke until oil residue burns off.

Fig. 7

Stainless SteelClamp

1313-SPC Aluminum Spacer

1313-SPC Aluminum Spacer

Stainless SteelClamp

8MMNUT

8MMWASHERL

Stock Chassis Mount

HeatInsulator

HeatInsulator

8MMWASHER

M8X50HFlange Hex Bolt

8MMWASHER

M8X50HFlange Hex Bolt

NO. DESCRIPTION QTY PART #

1 Yoshimura 3/4 System Midpipe 1 1313-410

2 Yoshimura 3/4 System Tailpipe (Left) 1 1313-418

3 Yoshimura 3/4 System Tailpipe (Right) 1 1313-419

4 Yoshimura Muffler (Left) 1

TRS Muffler with Carbon Fiber Sleeve 1312262-LMA

TRS Muffler with Stainless Steel Sleeve 1312265-LMA

TRS Muffler with Titanium Sleeve 1312267-LMA

TRC Muffler with Carbon Fiber Sleeve 1312272-LMA

TRC Muffler with Stainless Steel Sleeve 1312275-LMA

TRC Muffler with Titanium Sleeve 1312277-LMA

5 Yoshimura Muffler (Right) 1

TRS Muffler with Carbon Fiber Sleeve 1312262-RMA

TRS Muffler with Stainless Steel Sleeve 1312265-RMA

TRS Muffler with Titanium Sleeve 1312267-RMA

TRC Muffler with Carbon Fiber Sleeve 1312272-RMA

TRC Muffler with Stainless Steel Sleeve 1312275-RMA

TRC Muffler with Titanium Sleeve 1312277-RMA

6 Stainless Steel Muffler Clamp 2

Stainless Steel and Titanium Sleeve use CTS815X

Carbon Fiber Sleeve use CTS815

Page 5

Parts Diagram

#131306(2,5,7) / #131307(2,5,7)

SS

8

9

10

284611121514131211

56

1514 13 3

8

7

1

NO. DESCRIPTION QTY PART #

7 Stainless Steel Collector Clamp 1 20069

8 Small Exhaust Spring 8 RACE-SPX-1

9 Yoshimura Tailpipe Heatshield 1 1313-HS

10 Heatshield Mounting Bolts 2 RC116HSB

11 8mm x 50mm Flanged Hex Bolt 2 M8X50H

12 8mm Flat Washer Small 2 8MMWASHER

13 Aluminum Insert 2 1313-SPC

14 8mm Flat Washer Large 3 8MMWASHERL

15 8mm Nut 3 8MMNUT

** Muffler Clamp Heat Insulator (Cut to Size) 2 HT-SHLDTRS

** Spring Puller Tool 1 ST-200

** Yoshimura Vinyl Sticker 2 17028-BLK

S

1514