1Kemppi ARC System 3 KAS 3Stop guessing and start knowing.

Mika Neffling

Global Solution Manager

Preliminary Agenda

Why Kemppi ARC System 3?

KAS 3 Modules and Features

KAS 3 - Payback

KAS 3 - Questions

2

3Why Kemppi ARC System 3?

Whole welding network, monitored, documented and controlled

STOP GUESSING.

START KNOWING.

Collected data guarantees traceability

4

3

Complete!

1

2Complete!

defect

STOP SPENDING.

START SAVING.

Transparency decreases repairs

by 50%

Traditional

Kemppi

solutions

50%

STOP WASTING TIME.

START DELIVERING.

Automated documentation decreases

delivery time by months

Time

Documentation

Point of delivery,

Kemppi solutions

Point of delivery,

Traditional

Welding production Documentation

Welding production

Kemppi

solution

Traditional

solution

11

KAS 3 Modules and Features

Modular Kemppi ARC System 3 Toolbox

Phases of Welding Production Process

Production

Management

ARC-PM

ARC-PQ

ARC-P

Welding

Production

ARC-Q

Verification

ARC-PQ

ARC-V

Project

Configuration

ARC-E

ARC-WP

Production

Documentation

ArcWP: [ArcQ or WeldEye screen /Vesa ]

ARC-WP

Quality, productivity and traceability in everyphase of Welding Production Process

Production

Management

ARC-PM

ARC-PQ

ARC-P

Welding

Production

ARC-Q

Verification

ARC-PQ

ARC-V

Project

Configuration

ARC-E

ARC-WP

ArcPQ : [ArcQ /WeldEye screen /Vesa]

ARC-PQ

Quality, productivity and traceability in everyphase of Welding Production Process

Production

Management

ARC-PM

ARC-PQ

ARC-P

Welding

Production

ARC-Q

Verification

ARC-PQ

ARC-V

Project

Configuration

ARC-E

ARC-WP

Wi-Fi

Welder ID

WPS ID

Consumable ID

Weld/Project IDAutomated data collection &

documentation

Cloud-based service

Welding

coordinators tool:

Web user interface.

Communication and

deviations.

Reporting and quality

management.

Welders tool: Smart Reader

ARC-Q

Kemppi ARC System 3

Multiple site management solution

Provides information to ensure your subcontractors

are following your welding

quality requirements.

Decreases need of qualityaudits

Real time welding effiencyreports for cost follow-up.

Quality, productivity and traceability in everyphase of Welding Production Process

Production

Management

ARC-PM

ARC-PQ

ARC-P

Welding

Production

ARC-Q

Verification

ARC-PQ

ARC-V

Project

Configuration

ARC-E

ARC-WP

ARC-PM - Production Management

ARC-PM

Documentation with one touch of a button

23

KAS 3 - Payback

24

Like to save on repair costs?

400 *

4 %NDT documented failure rate

4 540Repairs per year

113 502Welds per year

2 270

2 %

1 816 000 Cost of repairs per year 908 000

Annual saving 908 000

A welding production example:

Cost of one repair

Before Kemppi ARC System After Kemppi ARC System

* Based on Cost calculation by P. Jernstrm 2015

25

Like to save on documenting costs? 113 502No. of welds per year

Time spent collecting chalk marks & saving data 4 min/weld

Making annually 7 567 hours,or 315 days, or 45 weeks

Costing annually 43 269

With Kemppi ARC System

Time spent collecting chalk marks & saving data 0 min/weldMeaning 0 hours, or 0 days, or 0 weeks, 0 a year

26

Like to save on project documentation? 20No. of projects per year

Time spent for a project documentation, 1500 pages 4 weeks

meaning 80 weeks a year

costing 77 000 a year

With Kemppi ARC System

Time spent for a project documentation, 1500 pages 15 minsmeaning 1.25 hours a yearcosting 35 a year

collect welders' & qualifications collect WPSs collect NDT reports non-conformative reports collect weld-specific info print all

76 965

Save

27

KAS 3 - Questions

28

THANK YOU.