1Kemppi ARC System 3 KAS 3Stop guessing and start knowing.
Mika Neffling
Global Solution Manager
Preliminary Agenda
Why Kemppi ARC System 3?
KAS 3 Modules and Features
KAS 3 - Payback
KAS 3 - Questions
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3Why Kemppi ARC System 3?
Whole welding network, monitored, documented and controlled
STOP GUESSING.
START KNOWING.
Collected data guarantees traceability
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3
Complete!
1
2Complete!
defect
STOP SPENDING.
START SAVING.
Transparency decreases repairs
by 50%
Traditional
Kemppi
solutions
50%
STOP WASTING TIME.
START DELIVERING.
Automated documentation decreases
delivery time by months
Time
Documentation
Point of delivery,
Kemppi solutions
Point of delivery,
Traditional
Welding production Documentation
Welding production
Kemppi
solution
Traditional
solution
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KAS 3 Modules and Features
Modular Kemppi ARC System 3 Toolbox
Phases of Welding Production Process
Production
Management
ARC-PM
ARC-PQ
ARC-P
Welding
Production
ARC-Q
Verification
ARC-PQ
ARC-V
Project
Configuration
ARC-E
ARC-WP
Production
Documentation
ArcWP: [ArcQ or WeldEye screen /Vesa ]
ARC-WP
Quality, productivity and traceability in everyphase of Welding Production Process
Production
Management
ARC-PM
ARC-PQ
ARC-P
Welding
Production
ARC-Q
Verification
ARC-PQ
ARC-V
Project
Configuration
ARC-E
ARC-WP
ArcPQ : [ArcQ /WeldEye screen /Vesa]
ARC-PQ
Quality, productivity and traceability in everyphase of Welding Production Process
Production
Management
ARC-PM
ARC-PQ
ARC-P
Welding
Production
ARC-Q
Verification
ARC-PQ
ARC-V
Project
Configuration
ARC-E
ARC-WP
Wi-Fi
Welder ID
WPS ID
Consumable ID
Weld/Project IDAutomated data collection &
documentation
Cloud-based service
Welding
coordinators tool:
Web user interface.
Communication and
deviations.
Reporting and quality
management.
Welders tool: Smart Reader
ARC-Q
Kemppi ARC System 3
Multiple site management solution
Provides information to ensure your subcontractors
are following your welding
quality requirements.
Decreases need of qualityaudits
Real time welding effiencyreports for cost follow-up.
Quality, productivity and traceability in everyphase of Welding Production Process
Production
Management
ARC-PM
ARC-PQ
ARC-P
Welding
Production
ARC-Q
Verification
ARC-PQ
ARC-V
Project
Configuration
ARC-E
ARC-WP
ARC-PM - Production Management
ARC-PM
Documentation with one touch of a button
23
KAS 3 - Payback
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Like to save on repair costs?
400 *
4 %NDT documented failure rate
4 540Repairs per year
113 502Welds per year
2 270
2 %
1 816 000 Cost of repairs per year 908 000
Annual saving 908 000
A welding production example:
Cost of one repair
Before Kemppi ARC System After Kemppi ARC System
* Based on Cost calculation by P. Jernstrm 2015
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Like to save on documenting costs? 113 502No. of welds per year
Time spent collecting chalk marks & saving data 4 min/weld
Making annually 7 567 hours,or 315 days, or 45 weeks
Costing annually 43 269
With Kemppi ARC System
Time spent collecting chalk marks & saving data 0 min/weldMeaning 0 hours, or 0 days, or 0 weeks, 0 a year
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Like to save on project documentation? 20No. of projects per year
Time spent for a project documentation, 1500 pages 4 weeks
meaning 80 weeks a year
costing 77 000 a year
With Kemppi ARC System
Time spent for a project documentation, 1500 pages 15 minsmeaning 1.25 hours a yearcosting 35 a year
collect welders' & qualifications collect WPSs collect NDT reports non-conformative reports collect weld-specific info print all
76 965
Save
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KAS 3 - Questions
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THANK YOU.