TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
Rev. 2.2 1
A Maxim Integrated Products Brand
AN_6511_020 NOVEMBER 2005
71M6511 Calibration of a Single Phase Meter with Shunt and CT Single-phase residential meters use a shunt resistor combined with a current transformer (CT) in order to enable
tamper-detection. This application note describes the calibration procedure and the method to compute billing
values for single phase metering.
The second part of this application note describes common methods of tampering and ways to detect tampering.
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Block Diagram:
T1
JP1HDR2
TP21
HDR2
TP22
HDR2
V3P3
V3P3J2V3P3
FERRITEL3
L1FERRITE
TP4
HDR2
GND
6511
JP16
HDR3
V3P3_JUMPER
JP17
HDR2
V3P3
IBR111
0
L4
FERRITE
L5
FERRITE
GND
C9220pF
V3P3J2
D8UCLAMP3301D
R32750
V3P3
VA
V3P3
R110
0
IAL6
FERRITE
L7
FERRITE
IAR14
750
C81nF
A11
C12
AC23
A24C25AC16
U1
BAV99DW
IA_IN
1
J9
SPADE
V3P3IA
IB
VA
GND
R6
100, 2W
+C1
2200uF, 16V
L8
FERRITE
L2
FERRITE
R7
180
+C210uF
8.06K
25.5K
6.8V, 1W
GND
1
J4
SPADE
R26
0
C38 10nF, 250VDC
R81
V3P3_JUMPER
C3230nF
R118
10, 2W
RV1510V C5
0.1uF+C4
33uF
12
D3
1N4736A
D4
1N4148
61
8
TL431
C6
0.47uF, 1000Vdc
IBR104
750
C291nF
A11
C12
AC23
A24C25AC16
U6
BAV99DW
R1073.4
R1063.4
R18
2M
R17
274K
R16
270K
IB_IN
R15
700
J3
HDR3
SHUNT
C1430nF
GND
J16
HDR3
LINE
NEUTRAL
GND
LOAD
GND
Note: The reference designators in this Block Diagram apply to the 2-layer 6511 Demo Board.
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Definitions and Procedure:
1. Set the meter equation field of the configuration RAM for EQU to zero using the command:
RI00 = 10 // EQU = 0; CE_EN =1; TMUX = 0;
2. The shunt resistor is connected to Phase 0 (channel A), and the CT is connected to Phase 1 (channel B).
The calibration procedure described in next section is applicable to this sensor arrangement. But one can
easily modify this procedure to the desired CT/Shunt combinations.
3. For the sake of calculation, individual WRATE parameters for Pulse generation, i.e. WRATE_SHUNT and
WRATE_CT will be used.
4. It is also necessary to compute and estimate IMAX_SHUNT and IMAX_CT parameters for meter billing
purposes.
5. Using IMAX_SHUNT and VMAX, the energy calculations for channel A should be performed.
6. Using IMAX_CT and VMAX, the energy calculations for channel B should be performed.
7. The LSB values for measurements for W0SUM / W1SUM/ VAR0SUM/ VAR1SUM/ I0SQSUM/ I1SQSUM/
V0SQSUM should be modified to compute the correct energy values. That is, IMAX_SHUNT and
IMAX_CT should be applied separately to individual channels based on the sensor connections.
8. Before starting a calibration it should be ensured that all coefficients are in their default state, i.e. CAL_IA
(0x08), CAL_VA (0x09), CAL_IB (0x0a) must be 16384. PHADJ_A (0x0e) and PHADJ_B (0x0f) should be
zero.
* (0x0p) represents the CE register address.
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Calibrating for Shunt Resistor (Channel A):
1. Estimate IMAX for the shunt resistor (IMAX_SHUNT). This can be done by using the following formula:
IMAX_SHUNT = ViMAX/RSHUNT
---This adjusted IMAX value is stored as IMAX_SHUNT at the MPU address location that can be updated
using the command )A= IMAX_SHUNT of the Demo Code supplied by TERIDIAN.
---The ViMAX value is the maximum analog input voltage for the channel, typically 176mV (RMS).
2. Apply VMAX = 600V (RMS) for the 6511 Demo Board if the resistor divider for VA has not been changed.
3. WRATE_SHUNT is computed based on IMAX_SHUNT and VMAX.
4. Update the CE WRATE register (0x2D) with WRATE_SHUNT.
5. Test for accuracy at 15A, 240V at phase angle 0, phase angle 60 and at phase angle –60 degrees.
6. Apply the error values to the supplied spreadsheet (revision 2.0 or later) and determine the calibration
coefficients for channel A, i.e. CAL_IA, CAL_VA, and PHADJ_A.
7. Update the CE registers 0x08, 0x09 and 0x0E of the compute engine with the calibration coefficients
obtained from the spreadsheet, using the commands ]8=CAL_IA, ]9=CALVA, and ]E=PHADJ_A.
8. Retest for accuracy at several currents and phase angles.
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Calibration for CT (Channel B):
1. Assign/compute IMAX for the CT channel (IMAX_CT), based on the CT turns ratio N and the termination
resistor value RTermination using the formula:
IMAX_CT = 176mV* N/ (RTermination)
This IMAX value is stored as IMAX_CT.
2. Compute WRATE_CT based on the IMAX_CT and VMAX.
3. Update the CE WRATE variable with WRATE_CT.
4. Enter the command >)7=2; Configure W1SUM as external pulse source since the CT is connected to
Channel 1 for VA*IB.
5. Test for accuracy at 15A, 240V at phase angle 0, phase angle 60 and at phase angle –60.
6. Apply these values to the supplied spreadsheet (revision 2.0 or later) and derive the calibration
coefficients for PHADJ_B.
7. Update only the field ]f of the CE registers with the value for PHADJ_B.
8. CAL_IB should be adjusted for the total error found in the tests using the formula
CAL_IB = 16384 * (1 - error/100)
since CAL_IA and CAL_VA are already fixed by the sensor used on Phase A. That is, if the chip reports
an error of -2.5%, CAL_IB should be adjusted for a value of (16384 * (1 - (-2.5/100)).
9. Since CAL_VA is already adjusted, this register should not be updated.
10. Retest for accuracy at several currents and phase angles.
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Tamper Detection Using CT and Shunt. Tampering has become a common practice for reducing electricity consumption in single-phase metering. To prevent tampering, meter manufacturers opted for solid-state electricity meters. Teridian’s 71M6511/6511H metering chip provides solutions to the meter manufacturers for tamper detection. This part of the application note describes the details of tamper detection. 71M6511 is a single phase metering chip with provision for two current sensor inputs and one voltage input. Under normal operation the meter designed for tamper detection contains two current sensors and one voltage sensing input through the resistor dividers. The following sensor combinations can be used for tamper detection using the 71M6511 chip.
Combination IA_Input IB_Input
1 Current_Shunt Current_Transformer 2 Current_Transformer Current_Shunt 3 Current Transformer Current Transformer
Please note that the option involving two current shunts is not allowed, since the shorting of live and neutral wires can occur with this combination. The metering Equation for supporting the above above combination for tampering should be ‘0’ . That is, the Compute Engine provides two output energy registers W0SUM_X ( VA * IA) and W1SUM_X (VA * IB) using metering Equation ‘0’ that can be used for tampering. The MPU firmware can easily be implemented for Tamper detection using the available Energy Registers. Also please note that the VAR0SUM_X and VAR1SUM_X registers are also available if one wishes to implement tampering using VARhours. Under normal operation the single-phase meter can be used for tamper detection with one of the above com-bination of sensors. Following is a diagram showing a single-phase meter connected as per combination 1 (from the above table). The meter equations are the same for all combinations provided in the above table.
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 1: Single phase meter with two sensors under normal operation (no tampering)
The following diagrams show some of the possible tamper methods that can be prevented using the 71M6511/6511H with two current sensors. All diagrams provide the current measured for easy understanding of Tamper detection.
LIVE
NEUTRAL LOAD
(-)Ia=(-)Ib
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 2: Tamper method #1, L and N swapped, load to GND.
LIVE
NEUTRAL
LOAD
ETH
Ia=0 (+)Ib=IETH
Ieth
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 3: Tamper method #2, L and N swapped, load partially connected to GND.
LIVE
NEUTRAL
(+)Ia=Ipart
(+)Ib=Ieth+ Ipart
Ieth=Ib-Ia
Ipart
LOAD
ETH
Ieth
Ipart
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 4: Tamper method #3, L and N swapped, l/O swapped, LOAD connected to GND.
LIVE
NEUTRAL
LOAD
ETH
Ieth
Ia=0
(-)Ib=Ieth
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 5: Tamper method #4, L and N swapped, l/O swapped, LOAD partially connected to GND.
LOAD
ETH
Ieth
Ipart
LIVE
NEUTRAL
(-)Ia=Ipart (-)Ib=Ieth+Ipart
Ieth=Ib-Ia
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 6: Tamper method #5, Lin and Lout externally shorted (Lin=Lout).
LIVE
NEUTRAL LOAD
Ia=0
(-)Ib=I_load
I_Ioad
I_Ioad
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 7: Tamper method #6, Lin and Lout externally bypassed (Lin=Lout).
LIVE
NEUTRAL LOAD
Ia=0
(-)Ib=I_load
I_Ioad
I_Ioad
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 8: Tamper method #7, L and N swapped, Lin and Lout externally bypassed (Lin=Lout).
LIVE
NEUTRAL
LOAD
Ia=0
(+)Ib=I_load
I_Ioad
I_Ioad
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 9: Tamper method #8, L&N swapped.
LIVE
NEUTRAL
LOAD
(-)Ia=(+)Ib=I_load
I_Ioad
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 10: Tamper method #9, L and N swapped, I/O swapped
LIVE
NEUTRAL
(-)Ia=(-)Ib
LOAD
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 11: Tamper method #10, I/O swapped.
LIVE
NEUTRAL
LOAD
(+)Ia=(+)Ib=I_load
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 12: Tamper method #11, I/O swapped. Load connected to ETH (Nin=Nout).
LIVE
NEUTRAL
LOAD
(+)Ia=I_eth
Ib=0
I_eth
ETH
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 13: Tamper method #12, I/O swapped. Load partially connected to ETH (Nin=Nout).
LIVE
NEUTRAL
LOAD
(+)Ia=I_eth+I_part
(+)Ib=I_part
I_part=Ia-Ib
I_eth
ETH
I_part
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 14: Tamper method #13, Load connected to ETH.
LIVE
NEUTRAL LOAD
ETH
I_eth
(-)Ia=I_eth
Ib=0
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential
A Maxim Integrated Products Brand
Figure 15: Tamper method #14, Load partially connected to ETH.
LIVE
NEUTRAL
(-)Ia=I_eth+I_part
(-)Ib=I_part
Ieth=Ia-Ib
ETH
I_eth
I_part
TERIDIAN 71M651x
Power Meter IC
6511 Calibration for Shunt and CT
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A Maxim Integrated Products Brand