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TERIDIAN 71M651x Power Meter IC 6511 Calibration for Shunt and CT Rev. 2.2 1 A Maxim Integrated Products Brand AN_6511_020 NOVEMBER 2005 71M6511 Calibration of a Single Phase Meter with Shunt and CT Single-phase residential meters use a shunt resistor combined with a current transformer (CT) in order to enable tamper-detection. This application note describes the calibration procedure and the method to compute billing values for single phase metering. The second part of this application note describes common methods of tampering and ways to detect tampering.
Transcript
Page 1: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

Rev. 2.2 1

A Maxim Integrated Products Brand

AN_6511_020 NOVEMBER 2005

71M6511 Calibration of a Single Phase Meter with Shunt and CT Single-phase residential meters use a shunt resistor combined with a current transformer (CT) in order to enable

tamper-detection. This application note describes the calibration procedure and the method to compute billing

values for single phase metering.

The second part of this application note describes common methods of tampering and ways to detect tampering.

Page 2: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Block Diagram:

T1

JP1HDR2

TP21

HDR2

TP22

HDR2

V3P3

V3P3J2V3P3

FERRITEL3

L1FERRITE

TP4

HDR2

GND

6511

JP16

HDR3

V3P3_JUMPER

JP17

HDR2

V3P3

IBR111

0

L4

FERRITE

L5

FERRITE

GND

C9220pF

V3P3J2

D8UCLAMP3301D

R32750

V3P3

VA

V3P3

R110

0

IAL6

FERRITE

L7

FERRITE

IAR14

750

C81nF

A11

C12

AC23

A24C25AC16

U1

BAV99DW

IA_IN

1

J9

SPADE

V3P3IA

IB

VA

GND

R6

100, 2W

+C1

2200uF, 16V

L8

FERRITE

L2

FERRITE

R7

180

+C210uF

8.06K

25.5K

6.8V, 1W

GND

1

J4

SPADE

R26

0

C38 10nF, 250VDC

R81

V3P3_JUMPER

C3230nF

R118

10, 2W

RV1510V C5

0.1uF+C4

33uF

12

D3

1N4736A

D4

1N4148

61

8

TL431

C6

0.47uF, 1000Vdc

IBR104

750

C291nF

A11

C12

AC23

A24C25AC16

U6

BAV99DW

R1073.4

R1063.4

R18

2M

R17

274K

R16

270K

IB_IN

R15

700

J3

HDR3

SHUNT

C1430nF

GND

J16

HDR3

LINE

NEUTRAL

GND

LOAD

GND

Note: The reference designators in this Block Diagram apply to the 2-layer 6511 Demo Board.

Page 3: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Definitions and Procedure:

1. Set the meter equation field of the configuration RAM for EQU to zero using the command:

RI00 = 10 // EQU = 0; CE_EN =1; TMUX = 0;

2. The shunt resistor is connected to Phase 0 (channel A), and the CT is connected to Phase 1 (channel B).

The calibration procedure described in next section is applicable to this sensor arrangement. But one can

easily modify this procedure to the desired CT/Shunt combinations.

3. For the sake of calculation, individual WRATE parameters for Pulse generation, i.e. WRATE_SHUNT and

WRATE_CT will be used.

4. It is also necessary to compute and estimate IMAX_SHUNT and IMAX_CT parameters for meter billing

purposes.

5. Using IMAX_SHUNT and VMAX, the energy calculations for channel A should be performed.

6. Using IMAX_CT and VMAX, the energy calculations for channel B should be performed.

7. The LSB values for measurements for W0SUM / W1SUM/ VAR0SUM/ VAR1SUM/ I0SQSUM/ I1SQSUM/

V0SQSUM should be modified to compute the correct energy values. That is, IMAX_SHUNT and

IMAX_CT should be applied separately to individual channels based on the sensor connections.

8. Before starting a calibration it should be ensured that all coefficients are in their default state, i.e. CAL_IA

(0x08), CAL_VA (0x09), CAL_IB (0x0a) must be 16384. PHADJ_A (0x0e) and PHADJ_B (0x0f) should be

zero.

* (0x0p) represents the CE register address.

Page 4: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Calibrating for Shunt Resistor (Channel A):

1. Estimate IMAX for the shunt resistor (IMAX_SHUNT). This can be done by using the following formula:

IMAX_SHUNT = ViMAX/RSHUNT

---This adjusted IMAX value is stored as IMAX_SHUNT at the MPU address location that can be updated

using the command )A= IMAX_SHUNT of the Demo Code supplied by TERIDIAN.

---The ViMAX value is the maximum analog input voltage for the channel, typically 176mV (RMS).

2. Apply VMAX = 600V (RMS) for the 6511 Demo Board if the resistor divider for VA has not been changed.

3. WRATE_SHUNT is computed based on IMAX_SHUNT and VMAX.

4. Update the CE WRATE register (0x2D) with WRATE_SHUNT.

5. Test for accuracy at 15A, 240V at phase angle 0, phase angle 60 and at phase angle –60 degrees.

6. Apply the error values to the supplied spreadsheet (revision 2.0 or later) and determine the calibration

coefficients for channel A, i.e. CAL_IA, CAL_VA, and PHADJ_A.

7. Update the CE registers 0x08, 0x09 and 0x0E of the compute engine with the calibration coefficients

obtained from the spreadsheet, using the commands ]8=CAL_IA, ]9=CALVA, and ]E=PHADJ_A.

8. Retest for accuracy at several currents and phase angles.

Page 5: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Calibration for CT (Channel B):

1. Assign/compute IMAX for the CT channel (IMAX_CT), based on the CT turns ratio N and the termination

resistor value RTermination using the formula:

IMAX_CT = 176mV* N/ (RTermination)

This IMAX value is stored as IMAX_CT.

2. Compute WRATE_CT based on the IMAX_CT and VMAX.

3. Update the CE WRATE variable with WRATE_CT.

4. Enter the command >)7=2; Configure W1SUM as external pulse source since the CT is connected to

Channel 1 for VA*IB.

5. Test for accuracy at 15A, 240V at phase angle 0, phase angle 60 and at phase angle –60.

6. Apply these values to the supplied spreadsheet (revision 2.0 or later) and derive the calibration

coefficients for PHADJ_B.

7. Update only the field ]f of the CE registers with the value for PHADJ_B.

8. CAL_IB should be adjusted for the total error found in the tests using the formula

CAL_IB = 16384 * (1 - error/100)

since CAL_IA and CAL_VA are already fixed by the sensor used on Phase A. That is, if the chip reports

an error of -2.5%, CAL_IB should be adjusted for a value of (16384 * (1 - (-2.5/100)).

9. Since CAL_VA is already adjusted, this register should not be updated.

10. Retest for accuracy at several currents and phase angles.

Page 6: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Tamper Detection Using CT and Shunt. Tampering has become a common practice for reducing electricity consumption in single-phase metering. To prevent tampering, meter manufacturers opted for solid-state electricity meters. Teridian’s 71M6511/6511H metering chip provides solutions to the meter manufacturers for tamper detection. This part of the application note describes the details of tamper detection. 71M6511 is a single phase metering chip with provision for two current sensor inputs and one voltage input. Under normal operation the meter designed for tamper detection contains two current sensors and one voltage sensing input through the resistor dividers. The following sensor combinations can be used for tamper detection using the 71M6511 chip.

Combination IA_Input IB_Input

1 Current_Shunt Current_Transformer 2 Current_Transformer Current_Shunt 3 Current Transformer Current Transformer

Please note that the option involving two current shunts is not allowed, since the shorting of live and neutral wires can occur with this combination. The metering Equation for supporting the above above combination for tampering should be ‘0’ . That is, the Compute Engine provides two output energy registers W0SUM_X ( VA * IA) and W1SUM_X (VA * IB) using metering Equation ‘0’ that can be used for tampering. The MPU firmware can easily be implemented for Tamper detection using the available Energy Registers. Also please note that the VAR0SUM_X and VAR1SUM_X registers are also available if one wishes to implement tampering using VARhours. Under normal operation the single-phase meter can be used for tamper detection with one of the above com-bination of sensors. Following is a diagram showing a single-phase meter connected as per combination 1 (from the above table). The meter equations are the same for all combinations provided in the above table.

Page 7: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 1: Single phase meter with two sensors under normal operation (no tampering)

The following diagrams show some of the possible tamper methods that can be prevented using the 71M6511/6511H with two current sensors. All diagrams provide the current measured for easy understanding of Tamper detection.

LIVE

NEUTRAL LOAD

(-)Ia=(-)Ib

Page 8: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 2: Tamper method #1, L and N swapped, load to GND.

LIVE

NEUTRAL

LOAD

ETH

Ia=0 (+)Ib=IETH

Ieth

Page 9: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 3: Tamper method #2, L and N swapped, load partially connected to GND.

LIVE

NEUTRAL

(+)Ia=Ipart

(+)Ib=Ieth+ Ipart

Ieth=Ib-Ia

Ipart

LOAD

ETH

Ieth

Ipart

Page 10: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 4: Tamper method #3, L and N swapped, l/O swapped, LOAD connected to GND.

LIVE

NEUTRAL

LOAD

ETH

Ieth

Ia=0

(-)Ib=Ieth

Page 11: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 5: Tamper method #4, L and N swapped, l/O swapped, LOAD partially connected to GND.

LOAD

ETH

Ieth

Ipart

LIVE

NEUTRAL

(-)Ia=Ipart (-)Ib=Ieth+Ipart

Ieth=Ib-Ia

Page 12: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 6: Tamper method #5, Lin and Lout externally shorted (Lin=Lout).

LIVE

NEUTRAL LOAD

Ia=0

(-)Ib=I_load

I_Ioad

I_Ioad

Page 13: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 7: Tamper method #6, Lin and Lout externally bypassed (Lin=Lout).

LIVE

NEUTRAL LOAD

Ia=0

(-)Ib=I_load

I_Ioad

I_Ioad

Page 14: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 8: Tamper method #7, L and N swapped, Lin and Lout externally bypassed (Lin=Lout).

LIVE

NEUTRAL

LOAD

Ia=0

(+)Ib=I_load

I_Ioad

I_Ioad

Page 15: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 9: Tamper method #8, L&N swapped.

LIVE

NEUTRAL

LOAD

(-)Ia=(+)Ib=I_load

I_Ioad

Page 16: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 10: Tamper method #9, L and N swapped, I/O swapped

LIVE

NEUTRAL

(-)Ia=(-)Ib

LOAD

Page 17: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 11: Tamper method #10, I/O swapped.

LIVE

NEUTRAL

LOAD

(+)Ia=(+)Ib=I_load

Page 18: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 12: Tamper method #11, I/O swapped. Load connected to ETH (Nin=Nout).

LIVE

NEUTRAL

LOAD

(+)Ia=I_eth

Ib=0

I_eth

ETH

Page 19: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 13: Tamper method #12, I/O swapped. Load partially connected to ETH (Nin=Nout).

LIVE

NEUTRAL

LOAD

(+)Ia=I_eth+I_part

(+)Ib=I_part

I_part=Ia-Ib

I_eth

ETH

I_part

Page 20: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 14: Tamper method #13, Load connected to ETH.

LIVE

NEUTRAL LOAD

ETH

I_eth

(-)Ia=I_eth

Ib=0

Page 21: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

© 2005 TERIDIAN Semiconductor Corporation, Proprietary and Confidential

A Maxim Integrated Products Brand

Figure 15: Tamper method #14, Load partially connected to ETH.

LIVE

NEUTRAL

(-)Ia=I_eth+I_part

(-)Ib=I_part

Ieth=Ia-Ib

ETH

I_eth

I_part

Page 22: 71M6511 Calibration of a Single Phase Meter with Shunt and CT · 71M6511 Calibration of a Single Phase Meter with Shunt and CT . Single-phase residential meters use a shunt resistor

TERIDIAN 71M651x

Power Meter IC

6511 Calibration for Shunt and CT

Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. Maxim Integrated Products, 120 San Gabr iel Dr ive, Sunnyvale, CA 94086 408- 737-7600 2010 Maxim Integrated Products Maxim is a registered trademark of Maxim Integrated Products.

A Maxim Integrated Products Brand


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