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1Agip KCO Well Area Operations
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CHEMICAL CONTAMINATIONS AND TREATMENTS
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INTRODUCTION
A contaminating agent can be a material either solid, gaseous or liquid, with
a damaging effect on chemical and physical properties of mud.
Low gravity reactive solids are the most common contaminants in a mud.
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The most common types of contaminations of water-based muds are:
1. Anhydrite (CaSO4) or gypsum (CaSO4• 2H2O).
2. Cement (silicate complex of Ca(OH)2.
3. Salt (salt, sea water, magnesium, calcium, sodium chloride and nativewater).
4. Acid gas as CO2 and H2S.
INTRODUCTION
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The main aims of this chapter are:
• Discover the origin of each chemical contaminant.
• Identify the chemical contaminant.
• Understand which effect can have each contaminant on mud.
• Understand how to handle changing characteristics.
• Correct the mud and give it its original properties.
INTRODUCTION
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ANHYDRITE OR GYPSUM CONTAMINATIONS
Anhydrites and calcium are either calcium sulphate with a very similar chemical
composition.
The gypsum (CaSO4•2H2O), has attached water and is more soluble than
anhydrite (CaSO4).
If in small quantities, the contaminants can be tolerated by the precipitation of
the calcium ion. If in large quantities, it could be necessary to transform the
original mud in a calcium-based system
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The initial effect of the calcium contamination in a bentonitic mud,
determines the increase in viscosity, gel strength and fluid loss.
These properties are influenced by the concentration of the
contaminant, the concentration of reactive solids and the deflocculant
products in the mud.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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The CaSO4 solubility is controlled by th pH, the salinity and temperature. The
increase in the pH and temperature causes a decrease in the gypsum
solubility and as the chlorides in the mud increase, the solubility increases.The solubility of the calcium sulphate is reversible and will reach an
equilibrium with the chemical ambient.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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Warning Factors
The first indication of this contamination is an increase in physical properties:
• Yield point
• Funnel viscosity
• Gel strength
ANHYDRITE OR GYPSUM CONTAMINATIONS
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From a chemical aspect, the main symptoms of anhydrite or gypsum contamination are:
1) An increase in the calcium filtrate, not easily detectable at the beginning, if an
excess in carbonate, bicarbonate or phosphate ions exists in the mud.
When the gypsum, once dissolved, inactivates these chemical products, there willbe a decrease in the pH because the pH of the gypsum (6 to 6.5) is very low. Such
pH reduction will cause a significant increase in the calcium filtrate since the
calcium solubility is inversely proportional to its pH.
So the reduction of pH and alkalinity and increase in Ca++ in the filtrate are the
most reliable indicators.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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2) Due to limited solubility of anhydrite and gypsum, the drillling cuttings can have
traces of mineral. This is often underlined by the presence in the cuttings of small
white balls which are soluble in the acid.
3) The qualitative test for the sulphate ion should indicate an increase. However,
tthrough this test the ion of the sulphonate can be detected. The test would not
make sense if lignosulphonate was used as the primary deflocculant, unless it was
compared with non.contaminated mud.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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Treatment of mud for gyp/anhydrite contamination
1. Increase the concentration of deflocculant in the system. Both lignosulphonates
and lignite are very effective deflocculants in presence of calcium. This
treatment must be proportional to the quantity of anhydrite and gypsum in the
drilling. The lignite holds the ions of calcium so removing them If there’s toomuch calcium it will be necessary to use calcium carbonate (soda ash) (Na2
CO3) to cause its precipitation.
Na2CO3 + CaSO4 Na2SO4+CaCO3
ANHYDRITE OR GYPSUM CONTAMINATIONS
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2. Manintain the pH between 9.5 and 10.5 with caustic soda (NaOH) or caustic potash
(KOH). This maintains the gypsum solubility and improves the property of the
lignosulfonate.
3. One of the following chemical prducts may precipitate an increase in filtrate calcium.
The efficiency of precipitation of calcium by carbonate ions is high. Due to the low pH
of the anhydrite and gypsum, 6 – 6.5 it is preferable to use soda ash (sodium
carbonate) because of the high pH, 11 – 11.4, then sodium bicarbonate (pH 8-8.5).
When soda ash is mixed in water, there is an increase in pH caused by the formation
of the hydroxyl.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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If there are calcium ions, these precipitate in CaCO3
insoluble (limestone).
This is the reaction of the soda ash (sodium carbonate) with the gypsum.
4. 2 Na2CO3 + H2O HCO3-+CO3
2-+ 4Na+ +OH – (pH <11.3)
Phosphate also may complex filtrate calcium
The following reaction gives rise to an insoluble calcium phosphate.
The most common materials of this type are:
Sodium Acid Pyrophosphate (SAPP) - Na2H2P2O7 (pH 4.8)
Sodium Tetraphosphate (STP or PHOS) – Na6P4O13 (pH 8.0)
Phosphates are limited by their relatively low temperature stability 200°F (93°C)
Na2CO3 + CaSO4 Na2SO4 + CaCO3 (pH >11.3)
ANHYDRITE OR GYPSUM CONTAMINATIONS
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Calcium-based mud conversion
When drilling takes place through higher formations of anhydrite or gypsum the
contamination is high. As a consequence, it is impossible to maintain the rheological
properties and an optimal control of fluid-loss. Therefore, it is necessary to add clacium
sulphate to convert the original mud into calcium-based mud.
It is possible to convert to a gypsum-based mud, by treating with caustic soda,
lignosulfonate and additional gypsum. pH must be maintained in a range of 9.5-10.5. At
the beginning, an increase in viscosity will occur, but when the correct amount of
gypsum and NaOH were added, the system will break-over and the viscosity willdecrease.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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It is possible to convert to a lime-based mud. Some procedure as before, but adding
lime instead of gypsum and maintain lime excess in the mud. The pH also will be
maintained over 11.5 by caustic soda.
2NaOH + CaSO4 ⇋ Ca(OH)2 + Na2SO4
Both systems require the addition of a fluid loss control agent, as polymers with
Calcium resistance properties.
ANHYDRITE OR GYPSUM CONTAMINATIONS
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CEMENT CONTAMINATION
The cement contamination is initially indicated by the increase in viscosity, gel
strength and loss of fluid-loss control.
The cement is a complex silicate of Ca(OH)2 and once dissolved in the water phase
of the mud, hydroxyl ions (OH−) are generated in large quantities.
Ca(OH)2 Ca 2+ + 2OH – (pH <11.7)
This is a reversible reaction and represents an equilibrium between the concentration
of the cement and the pH of the mud. The solubility of the lime decreases as the pH
increases and when the pH reaches 11.7, lime precipitates. Therefore, lime becomes
insoluble.
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The first sign of cement contamination is an increase in the pH, Pm and the
excess of lime measured by the Pm and the Pf.
If the amount of cement is small, there is no problem: treatment with deflocculants
and precipitants will be enough to go ahead in drilling.
CEMENT CONTAMINATION
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CEMENT CONTAMINATION
In those cases in which it will be necessary to drill large quantites of cement, it will
be necessary to apply the following rules:
1) If the drilling is in an intermediate or final phase, it is often preferable to use water
instead of mud to drill out the cement. Obviously, only in cased hole, without
communication with below pressure.
2) If on the contrary, it is necessary to use mud, the contaminations problems can be
resolved if the drilling is in an intermesiate state. In this case, there is sufficient
time to treat the mud diluting it gradually.
3) If the well is already in the completion phase, it is essential to allow the necessary
time to treat the cementing contamination to prevent problems caused by gelation.
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HOW TOLERATE CONTAMINANTS
How treat the mud contaminated by cement:
1. Increasing the concentration of deflocculants. Lignosulphonate and lignite work well in
presence of calcium in a wide range of pH. Most cement contamiantion problems can be
adequately tolerated in this manner. However, if an excessive amount of cement is
drilled, the mud can be converted to a low-lime system, if temperatures allow.
2. The cement increases alkalinity when becomes soluble. The addition of deflocculants
with low pH reduces the pH and Pm of the system which increases the solubility of the
calcium (from cement) allowing the precipitation.
CEMENT CONTAMINATION
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3. The calcium in solution can be precipitated by sodium bicarbonate. Sodium
bicarbonate is an excellent product to treat for precipitation of Calcium and reduction
of the pH, the cement contamination. Depending on the pH of the mud, the sodium
bicarbonate will form carbonate (CO3--) and bicarbonate (HCO3
-) ions which will
precipitate calcium forming calcium carbonate as follows:
NaHCO3 + Ca(OH)2 ⇋ NaOH + H2O + CaCO3 ↓
CEMENT CONTAMINATION
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CEMENT CONTAMINATION
4. Many of the polymers may be hydrolized by the high pH and then precipitated by
Ca++, as shown in the following figures.
For this reason, the treatment to reduce the pH and precipitate Ca++, has to be fast
and adequate. In this case, the critic acid is also an ideal additive for both these
actions.
5. The improvement in the efficiency of the solids removal euqipment is another way
to reduce the contamination. The cement particles removed, cannot be later
dissolved in solution as Ca(OH)2
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Polyacrylamide polyacrylate hydrolisis at high pH, freeing ammonium gas
CEMENT CONTAMINATION
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Precipitation of the polyacrylate calcium
CEMENT CONTAMINATION
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CARBONATE CONTAMINATION
Carbonate and bicarbonate contamination is one of the most complicated
concepts in drilling fluids chemistry. They both progressively increase the mud
viscosity, yield gels to the extreme point of solidifcation of the mud.
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CARBONATE CONTAMINATION
The possible sources of carbonates and biarbonates are:
1) Carbon Dioxide (CO2) is absorbed from the air by the mud through mud mixer in
the pits and through some solids removal equipment discharge. The CO2,
dissolving, becomes carbonic acid (H2CO3)which converts in bicarbonate (HCO3-)
and/or carbonate (CO32-) according to the pH of the mud.
2) An excessive use of calcium carbonate or sodium bicarbonate during the
treatment of gypsum or cement contaminations.
3) CO2 gas coming from the formation or the formation water.
4) Bicarbonates and/or carbonates caused by thermal degradation of the
lignosulphonates and lignite at very high temperatures.
5) Impurity in barite.
C O CO O
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The following equations show the CO2 dissolution which causes a formation of carbonic
acid (H2CO3) and/or carbonate depending on the pH of the mud. These equations
illustrate that the chemical reactions are reversible as a function of the pH. Therefore, the
CO3-can revert back to HCO3
CO2 + H2O ⇋ H2CO3
H2CO3 + OH -⇋ HCO3
- + H2O and
HCO3
- +OH -⇋ CO
3
2– + H2
O
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Equilibrium carbonate bicarbonate
P e r c e n t
CARBONATE CONTAMINATION
H2CO3
CARBONATE CONTAMINATION
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IDENTIFICATION OF CRBONATE/BICARBONATE WITH CHEMICAL ANALYSIS
The pH/Pf method for the carbonate/bicarbonate analysis, is based on the quantity (ml)
of 0.02 N Sulphuric Acid (H2SO4) necessary to reduce the pH of the filtrate, from the
existent pH at a 8.3pH that is the pH range in which hydroxyls and carbonates exist .
If carbonates are not present, very little NaOH is required to achieve the correspondent
pH range of common drilling fluids. The relative Pf is also low. A very small concentration
of H+ (from H2CO
4) is required to convert the OH- in water and reduce to Pf end point
(pH=8.3).
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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CARBONATE CONTAMINATION
If carbonates ions exist, they must be converted to bicarbonate ion by addition of
H2SO4 to reach the Pf end point.
This makes the Pf higher (for an equivalent pH) in a filtrate that contains carbonates
compared to a filtrate that does not. This difference make it possible to calculate the
concentration of carbonates and bicarbonates and the equivalent conc. of calcium to
precipitate it.
CARBONATE CONTAMINATION
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Relationship of pH and alkalinity for pure water
17000501414
170051.413
1700.50.1412
170.050.0411
1.70.0050.001410
0.170.00050.000149
0.0170.000050.0000148
0.00170.0000050.00000147
OH–
(ppm)
Pf
(cc 0.02N H2SO4)
NaOH
(lb/bbl)pH
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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The Pf/Mf method of the carbonate/bicarbonate analysis is based on the quantity
(ml) of sulphuric acid 0.02 N necessary to reduce the pH of a filtrate from a known
pH to a pH 8.3 and to a pH 4.3 respectively. This covers the pH range in which
carbonates, bicarbonates and carboinc acid exist.
If carbonates/bicarbonates concentration is high, the Mg will also be much higherthan the Pf.
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Due to the fact that it will not be a qualitaitve analysis, it is necessary to make
sure that:
• Normally, If Mf is less than 5 ml of 0.02 N sulphuric acid, there is no carbonate
problem.
• If Mf > 5 ml of 0.02 N sulphuric acid, and the ratio Mf/Pf tends to increase,
there are strong possibilities of the presence of carbonates and an in-depth
analysis is necessary, for instance, with the pH/Pf or Garrett Gas Train (GGT).
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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CARBONATE/BICARBONATE TREATMENT
This treatment is rather complicated, because the ions of HCO3- and CO3
2- can
coexist at different pH degrees. Only the CO32- can be treated with calcium to allow
the CaCO3 to precipitate.
Their coexistence, form a buffer solution that remains at the same pH value but at
increasing Pf or Mp levels.
Treatment with lime:
(CO3
2–) + Ca(OH)2
⇋CaCO
3 ↓+ 2(OH –)
Treatment with gypsum:
(CO32–) + CaSO4 ⇋ CaCO3 ↓+ (SO4
2–)
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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It may take several applications of Lime or Gypsum over several circulations to treat
out completely the carbonates.
If the pH of the mud drops to less than 10, carbonates are converted to bicarbonates.
It develops high viscosity and gels.
Adding deflocculants and caustic in large concentration, there will be a deflocculation
but what is really important is that the addition of caustic soda converts the
bicarbonates to carbonates. When it happens, there will be a large reduction in
viscosity as it is shown in the next figure.
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Effect of the concentrations of carbonate and bicarbonate on the yield point.
CARBONATE CONTAMINATION
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Lime Method
Find on diagram the Pf value and then proceed horizontally until intercept the line of
the pH. From this point, descend vertically until intercepting the horizontal axis and
read the concentration of carbonate in millimoles/litres. Then, go up to the top of the
graph and read the ppb of lime required to precipitate the carbonates.
The diagram II indicates the concentration and treatment of the bicarbonate and it is
used in the same way. Find on the vertical axis the Pf value, run until the pH line and
go up at the top of the diagram to determine lb/bbl of lime necessary. Sum the
quantity of lime obtained by either the diagrams and multiply for the water fraction. Fw
to determine the treatment necessary.
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Diagram I: Concentration and treatments for carbonates
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Diagram II: Concentrations and treatments for bicarbonates.
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Example:
pH = 10.7; Pf = 1.7; FW = 0.80From Diagram I:
CO3 = 33.5 millimoles/litre
Lime needed = 0.34 lb/bbl
From Diagram II:
HCO3 = 3.3 millimoles/litre
Lime needed = 0 lb/bbl
Total treatment =
(0.34 lb/bbl + 0 lb/bbl)(.80) = 0.27 lb/bbl lime
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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METHOD B (lime and gypsum for a constant pH)
Find the Pf value on diagram I, and proceed horizontally up to intercept the pH
line. Move donwards until the horizontal axis and read the concentration of
carbonate in millimoles/litre. Continue downwards and read lb/bbl of gypsum
necessary for the precipitation of the carbonates. Diagram II is for the bicarbonateand it is used in the same manner.
CARBONATE CONTAMINATION
CARBONATE CONTAMINATION
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Example:
pH = 10.7; Pf = 1.7; FW = 0.80
From diagram I:
CO3 = 33.5 millimoles/litre
Gypsum needed = 0.8 lb/bbl
From Diagram II:
HCO3 = 3.3 millimoles/litro
Gypsum needed = 0.1 lb/bbl
Lime needed = 0 lb/bbl
Total treatment with lime = (0 lb/bbl)(0.80) = 0 lb/bbl(0.8 lb/bbl + 0.1 lb/bbl)(0.80) = 0.72 lb/bbl gypsum
Sum the quantity of lime and gypsum and multiply for water fraction, in this way the
needed treatment is obtained.
SALT CONTAMINATION
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SALT CONTAMINATION
The three types of salt that it is possible to encounter during the drilling are:
Halites (NaCl), sylvite (KCl) and carnallite (KMgCl3• 6H2O). Other salts are
magnesium (MgCl2) and calcium chloride (CaCl2), often mixed or with other
dissolved salts, in the formation water. The underground salt water
presence can cause significant contamiantions to the mud.
The salt contamination mechanism is based on a cationic exchange with
the clays, the mass action of the predominant cations and sometimes the
pH.
The initial effect is high viscosity, gel strength fluid loss and a large
increase in the chloride content. Also an increase of the hardness in the
filtrate is observed in presence of clays intervals. This is due to the salt-
based exchange flushing out the calcium ions from the clay particles.
.
SALT CONTAMINATION
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Halite (NaCl)
Halite is the most common drilled salt and the major constituent of the flowing meter
Halite causes clays flocculation when in large amount in contact with the mud
The increase in chlorides confirm the contamination.
Other sympthoms are funnel viscosity, yield point, gel strength, fluid loss increase
The mud treatment for this contamination, consists in dilution with fresh water and
addition of deflocculant to maintain acceptable rheological characteristic. When the
clays have been deflocculated, additional caustic soda is required to rinse the pH.
SALT CONTAMINATION
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Pure halite has a pH of 7 and as a consequence, the thicher the halite layer, the
higher the caustic soda additions in order to maintain the pH>9.5.
Moreover, halite falsifies the reading of the pH with the pH papers, due to the
chlorides. In this case, the increase in the obtained value of 1 unit is suggested.
If available, the use of a pH metre is recommended.
There are not convenient treatments to precipitate Na+ and Cl- from the system so
until it is tolerable, dilution with fresh water is the recommended solution. If
masssive salt must be drilled, it is preferable to saturate the mud with salt to avoid
wash out and collapsed hole.
Important to remember that in these circumstances dry bentonite is not effective if
directly added in the system, but it is possible the addition after pre-hydration.
SALT CONTAMINATION
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SYLVITE (KCl)
Do the same type of contamination of halite.
Sylvite is more soluble than halite. For this reason, a mud salt saturated with NaCl
would still wash out the sylvite formation.
SALT CONTAMINATION
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CARNALLITE (KMgCl3 • 6H2O)
Carnallite is a complex rare salt.
Problems caused by carnallite in the mud are quite serious:
1. There are two strong cations (calcium and magnesium) which act on clays
causing flocculation and dehydration. If this is the only problem, the corrective
interventions are rather simple.
2. In presence of hydroxile ions (OH –) magnesium from the dissolved carnallite
precipitates as magnesium hydroxide (Mg(OH)2) a thick, jelly substance that
causes increase of viscosity. Magnesium can only be precipitated by caustic.
SALT CONTAMINATION
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Most of the muds are run in an alkaline ambient both to maximise the clays
performance with the other additives and to minimize the corrosive effect.
The sodium sulphate (Na2SO4) controls the calcium filtrate in high magnesium
content fluids.
Na2SO4 + Ca2+ 2 Na+ + CaSO4
SALT WATER FLOWS
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Influx water can have a wide range of salts.
The solubility of the most common salts is directly proportional to the temperature.
As the temperature increases the salt solubility increases.
The waters enriched in calcium and magnesium are the most detrimental. There are thecommon indicators of the contamination from Mg++:
• Rapid pH fall.
• Mud viscosity increase with the addition of caustic soda or sodium carbonate.
• Titrate for magnesium ions concentration.
With no or limited calcium presence, the indicators of a high content of calcium in the water will
be:
1. Minor effect on pH.
2. Positive reaction of the mud at the caustic soda or calcium carbonate additions.
3. Titration for concentration of calcium ions.
H2S CONTAMINATION
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H2S (Hydrogen Sulphide) is the most corrosive and dangerous contaminant. It is
a destructive gas for metals and lethal for the man.
In presence of H2S, drilling crews must be prepared to use detection equipmentand personal protective equipment.
H2S is generated by:
1. Thermal deposits
2. As formation gas
3. Biological degradation
H2S CONTAMINATION
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H2S can be identified by:
• Reduction of the pH in the mud.
• Mud colour changing to dark colour caused by FeS.
• Odor of rotten eggs (only for low percentage, after odourless).
• Viscosity and fluid loss increase caused by pH reduction.
• Formation of a black deposit (FeS) on the drill pipes.
2
H2S CONTAMINATION
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Due to the fact that H2S is an acid gas, the pH is dramatically reduced so to neutralize
the harmfuls effects of the H2S gas, the pH has to be increased up to 11 or 12 with the
addition of caustic soda or lime. The following chemical reaction describes the alkaline
application of the H2S.
H2S + OH –⇋ HS- + H2O
H2S + OH –⇋ HS – + H2O
HS – + OH –⇋ S2
– + H2O
2
H2S CONTAMINATION
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Sulphur distribution with pH
H2S CONTAMINATION
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The bisulohite ion (S2--) may be removed by a reaction with zinc oxide (2nO) to form
the insoluble Zinc Sulfide ½ S2 – + Zn2+ ZnS.
A treatment with 1-lb/bbl of zinc oxide removes approximately 1,100 mg/l of
sulphures.
For a preventive treatment against H2S, 2 lb/bbl of zinc oxide are needed. The
addition of 1 or 2 lb/bbl of chrome lignosulfonate is recommended.
For the protection of the tubulars against H2S, an oil-based mud is recommended.
Infact, the patina left by the oil on the tubular surface protect it. The H2S molecules
penetrate in the porosity of the metal. Without an adequate protection, the expansion
of the molecules will cause cracks in the metal. However, this does not mean that H2Sis less toxic using oil-based mud. On the contrary, the H2S is much more soluble in an
oil-based mud than in a water-based mud.
H2S CONTAMINATION
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The H2S presence can be detected in two ways:
1) Garrett Gas Train (GGT).
2) Hach test.
The H2S detection in the mud takes place through the GGT. If the presence is
detected, you must intervene as follows:
1) Immediately increase the pH to at least 11.5 to 12 with caustic soda.
2) Buffer the pH with lime.
3) Begin treatment with zinc oxid to remove from mud solubles sulphures.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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CEMENT
Symptoms :
1) Viscosity and gels strengths increase.
2) pH, Pm and Pf (in particular Pm).
3) Fluid loss increase.
4) Lime and soluble calcium increase.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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Treatment:
1) It depends on the system used, “acid sodium pirophosphate” or “lignite” and
sodium bicarbonate can be used to lower the pH and make soluble calcium
precipitate. Citric acid is also recommended.
2) Voluminous treatments with water and lignosulphonate to control the flow
properties. Bentonite additions can help control the fluid loss.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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MAGNESIUM CONTAMINATION
Symptoms:
1) Yield point and fluid loss instability.
2) High hardness levels after the treatment with calcium and sodium carbonate.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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Treatment:
1) Increase the mud pH at 11 with caustic soda or causitc potash (KOH) to
remove the magnesium.
2) Maintain the pH at these levels to prevent the re-solubilization of Magnesium
from Mg (OH)2.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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GYPSUM OR ANHYDRITE CONTAMINATION
Symptoms:
1) Viscosity and Gel Strength increase.
2) Fluid loss increase.
3) Soluble calcium increase.
4) Probable Pf and pH decrease.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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Treatment:
1) Precipitation of soluble calcium using phosphate or sodium carbonate. Reduce
viscosity with lignosulfonates and caustic soda treatment. Lower the fluid loss
with bentonite, polianionic cellulose or lignite.2) Stabilize level of the gypsum or anhydrite in the mud around a level higher than
600 mg/l as soluble calcium. Control the viscosity with lignosulfonates, pH with
caustic soda and the fluid loss with bentonite and polianionic cellulose.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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SALT CONTAMINATION
Symptoms:
1) Viscosity increase.
2) Fluid loss increase.
3) Chlorides and soluble calcium increase.
4) Pf and pH decrease.
CONTAMINANTS IDENTIFICATION ANDTREATMENT
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Treatment:
1. If the salt formation is to be cased off shortly after drilling, dilute the NaCl using
water. Use lignosulfonates to control the viscosity, caustic soda and lime,
proiportion 1:2 for pH and Pf control; polianionic, bentonite for fluid loss.
2. If the salt formation must not be cased and the formation must be exposed for a long period, sature the mud with salt to avoid further hole enlargements.
Control the viscosity with lignosulfonates plus caustic soda and lime. Control
fluid loss by starch, poliamic polymers and prehydrated bentonite. If starch isused and the salinity is depleting below 190,000 mg/l (NaCl), biocide must be
used to prevent fermentation.
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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Contamination done by salt water
Symptoms:
1) Mud flow return increase.
2) Mud tank increase.
CONTAMINANTS IDEMTIFICATIONS ANDTREATMENTS
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Treatment:
1) Control the kicking situation using the right method of well control.
2) Caustic Soda to maintain the adequate pH.
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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CARBONATE CONTAMINATION
Symptoms:
1) Gel Strength increase.
2) Pf increase with constant pH.
3) Difference between Pf and Mf increase.
4) Carbonate or bicarbonate levels increase.
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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Treatment:
1) The pH increases to at least 10.3 to 11.3
2) Add lime gypsum to remove carbonates as CaCO3-
Ch i l t t t (A l S ) t
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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Chemical treatments (Anglo-Saxon) systems
mg/l x Fw x 0.00091Zinc OxidePlu+ caustic soda
to raise pH > 10.5
Sulphur (H2S, HS –, S2 –)H2S
mg/l x Fw x 0.00116Caustic SodaCalcium and
magnesium
Salt and industrial
water
lb/bbl gypsum excess x 1lb/bbl gupsum excess x 1.150
lb/bbl gypsum excessx 1.893
Sodium bicarbonateCitric Acid
Calcium and hydroxileLime and cement
mg/l x Fw x 0.000928
mg/l x Fw x 0.000971
mg/l x Fw x 0.00735
Calcium carbonate
Sodium bicarbonate
CalciumGypsum and
Anhydrite
mg/l x Fw x 0.00100
mg/l x Fw x 0.000432mg/l x Fw x 0.00424
Gypsum reduces pH
Lime increases pH
Carbonate
Bicarbonate
Carbon Dioxide
Concentrazione Trattamento
(lb/bbl)TreatmentContaminant IonContaminant
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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Chemical Treatments (metric system)
mg/l x Fw x 0.002596
Zinc Oxide
Plu+ caustic soda to
raise pH > 10.5
Sulphur (H2S, HS –, S2 –)H2S
mg/l x Fw x 0.00285Caustic SodaCalcium andmagnesiumSalt and industrialwater
Kg/m3 gypsum excess x3.161
Kg/m3 gypsum excess x
3.281
Kg/m3 gypsum excess x 5.4
Sodium BicarbonateCalcium and HydroxileLime and cement
mg/l x Fw x 0.00265
mg/l x Fw x 0.00277
mg/l x Fw x 0.002097
Calcium carbonateCalciumGypsum and Anhydrite
mg/l x Fw x 0.00285mg/l x Fw x 0.00121Gypsum reduces pHLime increases pHCarbonate BicarbonateCarbon Dioxide
Treatment Concentration
(lb/bbl)TreatmentContaminant IonContaminant
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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References contaminating contaminants treatment
Caustic, dilution
water, thinner
and fluid-loss
polymer
__ __ __
Salt
Caustic, dilution
water and
thinner, or sodaash (plus fluidloss
polymer)
__
__ __ __ Gypsum or anhydrite
Bicarb,or thinner, bicarb
and citric acid
PH
11.5
__ __ __ Cement
TreatmentSolid
sCa2+Cl –Mf Pf PmpH
F
L
Gel
sYPPVFVWTContaminant
CONTAMINANTS IDENTIFICATIONS ANDTREATMENTS
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Increase Decrease No change Slight increase Slight decrease
TreatmentSolidsCa2+Cl –Mf Pf PmpHFLGelsYPPVFVWTContaminant
References treatments contaminanting contaminants
Dilution water,
solids-removalequipment and
thinner
New
Dilution
water and
solids-removal
equipment
__ __ __ __ __ __ __ __old
solids
Caustic, lime
and
zinc source
__
__
__ __
H2S
pH <10.3: lime
pH 10.3 to 11.3:
lime and gyp
pH >11.3: gyp __ __ __ __
Carbonate or
bicarbonate