VINC’I 80 WALL FORMWORK

VINC’I is a steel frame formwork system composed of high strength rectangular tube profiles, which could be easily combined with TAMON 80 panel locks. The steel frame profiles are designed to be able to connect at any point with the other panel. Panel facing is the plastic coated Birch Plywood namely WISA®-Form Elephant (delivered by UPM), providing higher durability and longer life. Panel widths are 30, 45, 60, 75, 90, 120, 240cm. whereas the heights are chosen as 330, 300, 270, 180, 150 and 120cm. The panel corners bear solid steel pieces which gives extra stiffness while also delivering strong inserts for levering and lifting holes for handling. Only the solid corner would double the panel life against similar systems.

TAMON formwork lock could be applied to any point on the frame profiles as well as transversals. The conical holes for DW15 tie-rods on panel are so positioned that formwork bears 80 kN/m2 concrete pressure. The formwork system consist of VINC’I panels, Tamon locks, SAH tie-rods, VINC’I crane hooks, VINC’I type cat-walk brackets, double push-pull props and accessories. ( WISA®-Form Elephant Facing is standard)

VINC’I 80 PERDE KALIBI

VINC’I Perde ve Kolon Sistemi panoları kapalı torsiyona mukavim çelik çerçevelerden oluşmuş olup enlemeler kutu profillerden yapılmıştır. VINC’I panolar plastik yüzeyli plywood WISA®-Form Elephant kaplıdır. Çelik çerçeve profili elemanın istenilen her çerçeve noktasında bir diğeri ile bağlantısını temin edecek şekilde tasarlanmıştır. Pano genişlikleri 30, 45, 60, 75, 90, 120, 240 cm ve yükseklikleri ise 330, 300, 270, 180, 150,120 cm olarak seçilmiştir. Bütün panoların köşeleri masif olup bir yandan çerçeveyi sağlamlaştırmakta ve diğer yandan da panonun, bir levye veya insaat demiri ile yer değiştirmesini sağlamaktadır.

Bunun dışında bu köşelerdeki delikler kolay ve çabuk nakliye için kullanılmaktadır. Panolarda konik olarak açılmış ankraj delikleri DW15’lik tie-rod kullanımı için uygun olup 80 kN/m2’ye kadar beton basıncını karşılamaktadır. Perdeler VINC’I panolar, Tamon kilit, SAH tie-rod, VINC’I vinç kulbu, tipi beton döküm konsolları, çiftli itme-çekme tipi payanda ve pabuçlarından oluşmaktadır.

VINC’I ® 80 WALL FORM VINC’I ® 80 WALL FORM

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VINC’I ® 80 WALL FORM

The VINC’I Panel Formwork is a crane set modular panel formwork system for use in civil engineering projects having a wide range of applicability in constructing of industrial, infrastructural and residential buildings.

A complete formwork set including the accessories weighs about 72 kg/m². The admissible load bearing capacity according to DIN EN 18202 Tab. 3, Line 7 for fresh concrete pressure is of 80 kN/m².It should be noted that whenever used framework components are applied, the load bearing capacity and/or related deflections may deviate up to 20% from design calculations.

The high load bearing capacity of VINC’I panel formwork ensures faster concreting times. It is practically possible to concrete up to a 4.5 m/h rate of placing according to DIN EN 18218 (no retarder, t ≥ 5 °C).

The panels are either provided with 18 mm UPM WISA® Form Elephant –i.e. a long life all birch plywood panel with polymer facing- or 20 mm polymer panel AL PP –i.e. consisting of polypropylene and aluminum- forming face, both facing materials are fixed to the panel frames by flat-head rivets. In the frame the forming face is sealed with silicone for additional protection.

Examples shown are mostly standard applications which occur in practice most frequently. When using our products internationally, the regulations of the local professional associations of the respective country should have been observed.It should be noted that what is shown on the following pages are assembly illustrations for demonstration purposes. In order to express the details in the illustrations more effectively, the safety aspects may not always been taken into full consideration.

Please adhere to these technical instructions together with full safety measures when applying the VINC’I Formwork, as any deviation requires an additional static calculation and evidence.

Only flawless material should have been used, damaged items should be avoided. Please make sure to apply only original TMS spare parts for any replacement.

POURING RATE

Tole

ranc

e (m

m)

Distance of measurement (m)

RATE OF PLACING CONCRETE

With the VINC’I Formwork concreting up to a height of 3.30 m it is possible without taking care of the rate ofplacing of concrete, or with the pouring rate of 4.5m/h. This is not valid for concrete > F 3 (K3)

General rules for placing the concrete according to the charts as follow;

• The concrete must be placed in layers( 0.50 m – 1.00 m), according to the Germanindustrial standard DIN 4235.

• It is not allowed to place the concrete from a height greater than 1,50 m

• The concrete must be compacted in layers care must be taken so that immersion vibrator would not penetrate more than 50 cm into the underlying layer.

• A final compacting of the whole concrete depth is neither allowed nor useful, as a further compaction of the already compacted concrete can induce water bubbles (blowholes) at the concrete surface.

• Consistency KP (plastic) or KR (standard consistency).

• The basis of calculation in the accompanying chart is concrete without additives (i.e. retarding agent, flow agent).

• Outside vibrator —> Pb = 25 x h (Hydrostatical pressure distribution)

• Temperature <15° => Per °C 3% increaseof the concrete pressure

Depth of Vibration

The concrete pressure obtained from the chart of Figure 1 applies for a vibration depth hr up to the hydrostatic head hs. If the vibration depth is intended to be greater than hs, and the other assumptions specified on the chart remain the same, the fresh concrete pressure is to be increased to Pb= 25 x hr.

Deflection

The static calculations for formworkstructure of VINC’I fulfills allrequirements of GSV GüteschutzverbandBetonschalungen according to DIN18202 TAB. 3 Line 7 with a load bearingcapacity of 80 kN/m² and max. 3 mmdeflection.( The only exception is the 240 x 270panel with anchor points ınsıde thepanel providing 70 kN/m2 )

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VINC’I ® 80 PANEL SURFACEVINC’I ® 80 PANEL DETAILS

POLYMER 20 mm WISA®-FORM ELEPHANT

1. The steel frames are manufactured of special closed profiles which are welded together by robotic welding units. These profiles are high strength fine grain steel provided with a locking groove and an integrated protection surrounding the forming face edges.2. Crossbars provide three consequent holes which serve as fixing points for accessory parts on the frame.3. Conical steel tie-rod sleeve for easy cleaning and also serving for slanted wall applications.4. Unique panel connection with the TAMON assembly lock, better handling of anchors.5. Solid steel corners enhancing panel life and moving panels in setting.6. Fast and safe attachment points for accessory parts.7. Transportation holes on the solid corners conceived to fix the transport lifting device. Piled up panels can thus be moved at ground level (see p. 87) and take panels array from stock easily.

20 mm 18 mm

The state of the art composite polymer form facing material which is made of polypropylene and aluminum, has proved to be superior to the regular plywood with respect to working life, load bearing capacity, nailing and repairing ability. The job-site advantages could briefly be explained as greatly reduced cleaning effort, minimum use of release agent, and high quality smooth concrete surfaces.

The ALKUS forming face could be recycled. Hence, protecting the environment. The other facing material option is an ingeniously developed form facing material namely WISA®-Form Elephant which is all birch forming plywood having a special wood impregnated polymer layer at the forming face, hence providing considerably enhanced working life and nailing ability. The job-site advantages are reduced cleaning effort and release agent, as well as high quality smooth concrete surfaces.

15

7

6

3

2

4

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VINC’I ® 80 PANEL LOCKS

The TAMON assembly lock allows the easy connection of two panels while simultaneously aligning the formwork.No matter if the panels are assembled side by side or on top of each other the TAMON lock can be attached tightly on the frame at any position required. The TAMON lock pulls together the panels and while aligning them with only a couple of hammer blows. TAMON lock could be easily attached with one hand as for standard application at horizontal and/or vertical panel connection only two assembly locks per 270 cm and 300 cm panels will be sufficient, while for 330 cm panels three locks are required. Please note for stacking the panels higher than 2 panels further measures should be applied for safe working.

Clamping span max.24cm

Extension up to max. 12 cm

PUSH - PULL PROPS

Applying Push-Pull Props

The push-pull props could be attached to the panels at the 3-holed inner profiles together with the special prop head delivered with the system. Upper and lower push-pull props are fixed together to the double acting foot plate. Allowable distances between push pull props for alignment of formwork can be seen from the above table, in order to resist wind loads. See table above

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VINC’I ® 80 CORNER DETAILS VINC’I ® 80 CORNER DETAILS

STANDARD CORNER DETAIL

‘’T’’ WALL CONNECTION DETAIL

For T-Wall applications connection is provided by using two inside corners.

Varying wall thicknesses could be compensated by means of timber fillers. When applying two or more panels at the straight wall side, where tie-rod anchoring is not possible a waler should be used for additional stiffening.

ARTICULATED CORNER DETAIL

Angled corners are formed by using hinged inside and outside corners. Walers should be applied to the outside corner assembly in order to provide accurate alignment and correct load distribution.When timber fillers are used for compensation, panel connection should be done by TU-T 80 locks. Side length of the articulated corners: 30 cm. Adjustment range: 750 to 1800

INNER SHAFT DETAIL

Inner Shaft Formwork

The various shaft dimensions could be formed with standard panels and, when necessary, retractable inner corners are available for easy dismantling at tight areas. For length compensations timber and/or VINC’I strip plate applications are possible.In order to form the inner formwork at smaller cross section shafts, either screw operated retractable corners could be applied or regular inner corners could be used together with the standard strip plates. With either assembly allows a contraction of the complete inner formwork could be provided for easy striking. Dismantling can start after the ties and alignment rails are removed, with the regular inner corners the inner formwork is contracted by means of push-pull props while the panels could slide over the strip plates respectively. For retractable corners, stripping is easy as using a ratchet at the top of the special corners which retract or open up with the rotation of the mechanism. Then the cranes are ready to lift the complete inner core and remove it to the next place of application. If foldable inner shaft platforms are used the platform could also be displaced together with the formwork at one crane strike.The TU-T 80 lock also connects VINC’I to HAND’I formwork. The continuous clamping ability of TU-T 80 offers a wide range of combinations, as shown in the illustrations. As a principle it is always recommended to start the formwork assembly at the corner.

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VINC’I ® 80 ADJUSTMENT FILLERS

TIMBER FILLER

Timber fillersThe compensation of length differences up to 12 cm is made with timber fillers together with TU-T 80 locks. If necessary the bracing of these areas must be made with walers

Temporary Timber Panel ApplicationsRegular 5x10 cm timber beams could be applied together with a forming facing to compensate different dimensions and/or irregular shaped problem areas. A forming face should be cut to the exact size and the timber profiles should be fixed to the periphery, if necessary intermediate cross timbers could be applied in order to strengthen the forming face. These temporary timber backed panels are connected to the adjacent panels either by TAMON or TU-T 80 locks.PS. When compensating such length differences in the vicinity of the outside corners or stop ends the horizontal tensile force has always to be taken into consideration.

STEEL PLATE FILLER

VINC’I ® 80 TRANSPORT

TRANSPORTING OF HORIZONTALLY STACKED PANELS

When unloading the truck and/or displacing horizontally stacked panels on the construction site, take care to use the appropriate crane slings together with the special VINC’I lifting attachments.

The admissible load of a VINC’I crane hook is 15 kN.Operating the crane hook is quite simple, open the spring loaded safety lever as far as possible Then position the crane hook on to the panel profile until the cross bar engages completely in the profile groove, let the safety lever back in order to lock the crane hook while lifting large size panel units, take care that each crane hook is attached so that the crane hook touches an inner side profile avoiding any slipping.

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VINC’I ® 80 COLUMN FORM VINC’I ® 80 COLUMN FORM

VINC’I 80 COLUMN FORMWORK

VINC’I is a steel frame formwork system composed ofhigh strength rectangular tube profiles, which could be easily combined with column panel locks. The steel frame profiles are designed to be able to connect at any point with the other panel. Panel facing is the plastic coated Birch Plywood namely WISA®-Form Elephant (delivered by UPM), providing higher durability and longer life. Column-panel widths are 75, 90, 105 and 120 cm where as the heights are chosen as 330, 300, 270, 180, 150 and 120 cm. The panel corners bear solid steel pieces which gives extra stiffness while also delivering strong inserts for levering and lifting holes for handling. Only the solid corner would double the panel life against similar systems.

VINC’I 80 KOLON KALIBI

VINC’I Kolon Sistemi panoları kapalı torsiyona mukavim çelik çerçevelerden oluşmuş olup enlemeler kutu profillerden yapılmıştır.

VINC’I panolar plastik yüzeyli plywood WISA®-Form Elephant kaplıdır. Çelik çerçeve profili elemanın istenilen her çerçeve noktasında bir diğeri ile bağlantısını temin edecek şekilde tasarlanmıştır. Pano genişlikleri 75, 90, 105 ve 120 cm ve yükseklikleri ise 330, 300, 270, 180, 150, 120 cm olarak seçilmiştir.

Bütün panoların köşeleri masif olup bir yandan çerçeveyi sağlamlaştırmakta ve diğer yandan da panonun, bir levye veya inşaat demiri ile yer değiştirmesini sağlamaktadır. Bunun dışında bu köşelerdeki delikler kolay ve çabuk nakliye için kullanılmaktadır.

COLUMNS WITH OUTSIDE CORNERS

Columns with a side length of up to 90 cm and a concreting height of up to 420 cm can be formed using standard panels and outside corners. All columns with greater dimensions require an additional bracing.

VS-K

VS-K

VS-K

VS-K

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VINC’I ® 80 STANDARD PANELS

ITEM ITEM NO WEIGHT VS‐S 30 x 120 030 083 20312 28,40 kg

VS‐S 45 x 120 030 083 20412 35,90 kg

VS‐S 60 x 120 030 083 20612 46,20 kg

VS‐S 75 x 120 030 083 20712 53,20 kg

VS‐S 90 x 120 030 083 20912 63,10 kg

VS‐S 120 x 120 030 083 21212 92,60 kg

VS‐S 30 x 150 030 083 20315 35,00 kg

VS‐S 45 x 150 030 083 20415 50,00 kg

VS‐S 60 x 150 030 083 20615 55,90 kg

VS‐S 75 x 150 030 083 20715 64,40 kg

VS‐S 90 x 150 030 083 20915 75,70 kg

VS‐S 120 x 150 030 083 21215 109,90 kg

VS‐S 30 x 180 030 083 20318 41,50 kg

VS‐S 45 x 180 030 083 20418 52,10 kg

VS‐S 60 x 180 030 083 20618 65,70 kg

VS‐S 75 x 180 030 083 20718 75,60 kg

VS‐S 90 x 180 030 083 20918 88,40 kg

VS‐S 120 x 180 030 083 21218 127,00 kg

VS‐S 30 x 270 030 083 20327 61,50 kg

VS‐S 45 x 270 030 083 20427 79,30 kg

VS‐S 60 x 270 030 083 20627 97,70 kg

VS‐S 75 x 270 030 083 20727 111,90 kg

VS‐S 90 x 270 030 083 20927 128,90 kg

VS‐S 120 x 270 030 083 21227 179,60 kg

VS‐S 240 x 270 030 083 22427 392,00 kg

VS‐S 30 x 300 030 083 20330 68,10 kg

VS‐S 45 x 300 030 083 20430 87,50 kg

VS‐S 60 x 300 030 083 20630 107,40 kg

VS‐S 75 x 300 030 083 20730 125,60 kg

VS‐S 90 x 300 030 083 20930 141,60 kg

VS‐S 120 x 300 030 083 21230 186,20 kg

VS‐S 240 x 300 030 083 22430 431,30 kg

VS‐S 30 x 330 030 083 20333 74,70 kg

VS‐S 45 x 330 030 083 20433 95,70 kg

VS‐S 60 x 330 030 083 20633 117,20 kg

VS‐S 75 x 330 030 083 20733 134,30 kg

VS‐S 90 x 330 030 083 20933 154,20 kg

VS‐S 120 x 330 030 083 21233 214,20 kg

VS‐S 240 x 330 030 083 22433 470,60 kg

VINC’I 80 STANDARD PANELS“Elephant Surface”

VINC’I ® 80 COLUMN PANELS

ITEM ITEM NO WEIGHT VS‐K 75 x 120 030 082 20712 60,70 kg

VS‐K 90 x 120 030 082 20912 72,00 kg

VS‐K 105 x 120 030 082 21012 84,50 kg

VS‐K 120 x 120 030 082 21212 96,50 kg

VS‐K 75 x 150 030 082 20715 71,80 kg

VS‐K 90 x 150 030 082 20915 84,60 kg

VS‐K 105 x 150 030 082 21015 99,60 Kg

VS‐K 120 x 150 030 082 21215 118,90 kg

VS‐K 75 x 180 030 082 20718 86,80 kg

VS‐K 90 x 180 030 082 20918 101,70 kg

VS‐K 105 x 180 030 082 21018 119,00 kg

VS‐K 120 x 180 030 082 21218 141,60 kg

VS‐K 75 x 270 030 082 20727 126,50 kg

VS‐K 90 x 270 030 082 20927 146,60 kg

VS‐K 105 x 270 030 082 21027 177,80 kg

VS‐K 120 x 270 030 082 21227 209,60 kg

VS‐K 75 x 300 030 082 20730 138,10 kg

VS‐K 90 x 300 030 082 20930 159,60 kg

VS‐K 105 x 300 030 082 21030 193,90 kg

VS‐K 120 x 300 030 082 21230 228,60 kg

VS‐K 75 x 330 030 082 20733 149,20 kg

VS‐K 90 x 330 030 082 20933 172,20 kg

VS‐K 105 x 330 030 082 21033 209,60 kg

VS‐K 120 x 330 030 082 21233 247,10 kg

VINC’I 80 COLUMN PANELS‘’Elephant Surface”

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VINC’I ® 80 STANDARD PANELS

ITEM ITEM NO WEIGHT SI-K 120 030 085 20012 36,30 kg

SI-K 150 030 085 20015 44,90 kg

SI-K 180 030 085 20018 52,60 kg

SI-K 270 030 085 20027 76,90 kg

SI-K 300 030 085 20030 85,00 kg

SI-K 330 030 085 20033 93,40 kg

VINC’I 80 INNER CORNER ELEMENT

‘’Elephant Surface”

ITEM ITEM NO WEIGHT SM-K 120 030 085 04012 46,90 kg

SM-K 150 030 085 04015 57,60 kg

SM-K 180 030 085 04018 68,20 kg

SM-K 270 030 085 04027 100,20 kg

SM-K 300 030 085 04030 110,90 kg

SM-K 330 030 085 04033 121,50 kg

VINC’I 80 ARTICULATED INNERCORNER ELEMENT

ITEM ITEM NO WEIGHT SV-K 120 030 085 03012 87,30 kg

SV-K 150 030 085 03015 104,50 kg

SV-K 180 030 085 03018 121,70 kg

SV-K 270 030 085 03027 178,00 kg

SV-K 300 030 085 03030 195,10 kg

SV-K 330 030 085 03033 212,30 kg

E – Z STRIP CORNER PANEL

VINC’I ® 80 WALL FORM

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VINC’I ® 80 ACCESSORIES

ITEM ITEM NO WEIGHT SD-K 120 030 085 02012 33,00 kg

SD-K 150 030 085 02015 40,00 kg

SD-K 180 030 085 02018 47,00 kg

SD-K 270 030 085 02027 69,80 kg

SD-K 300 030 085 02030 78,80 kg

SD-K 330 030 085 02033 87,00 kg

VINC’I 80 OUTER CORNER ELEMENT

ITEM ITEM NO WEIGHT SS-P 120 030 085 08012 16,80 kg

SS-P 150 030 085 08015 20,80 kg

SS-P 180 030 085 08018 25,00 kg

SS-P 270 030 085 08027 37,40 kg

SS-P 300 030 085 08030 41,50 kg

SS-P 330 030 085 08033 45,60 kg

VINC’I 80 STRIP PLATE

ITEM ITEM NO WEIGHTVINC’I WALER

VINC’I SPANNERELEMENT

ITEM ITEM NO WEIGHT SC-A 80 030 180 00294 3,70 kg

SK-K 80 030 180 00280 2,75 kg

VINC’I 80STOP END SPANNER

VINC’I 80COLUMN LOCK

ITEM ITEM NO WEIGHT PV-S 80 030 112 00080 3,20 kg

PV-S 82 030 112 00082 1,80 kg

SM-L 030 180 00290 4,15 kg

ST-Y 80 030 180 00298 2,50 kg

PROP HEAD PLATEPV-S 82

VINC’I 80 MULTIPANEL LOCK

PROP HEAD PLATEPV-S 80

VINC’I ® 80 ACCESSORIES

ITEM ITEM NO WEIGHT ST-K 80 004 135 00280 3,35 kg

TU-T 80 030 180 00110 4,20 kg

VINC’I PANEL LOCK‘’TAMON 80’’

VINC’I PANEL LOCK’’TU-T 80 ’’

ITEM ITEM NO WEIGHT SK-V 030 180 00155 11,50 kg

SY-K 030 180 00303 3,15 kg

CRANE HOOK ‘’VINC’I 80 TYPE’’

PANEL LIFTING DEVICE

ITEM ITEM NO WEIGHT BD-K 80 VS 030 080 00180 13,20 kg

BD-K 100 VS 030 080 00210 11,30 kg

GA-S 4810 030 097 04810 3,35 kg

GA-S 4811 030 097 04811 3,55 kg

GA-S 4812 030 097 04812 3,75 kg

CAT-WALK BRACKETVINC’I 80

BD-K 80 VS BD-K 100 VS

SC-K 80 030 080 00252 9,85 kg

SC-K 82 030 080 00251 10,80 kg

SC-E 80 030 180 00257 1,75 kg

VINC’I 80SPANNER BRACKET

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