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A dynamic analysis on the contaminant particles’ removal mechanism
in cryogenic carbon dioxide (CO2) cleaning process
Dept. of Mechanical EngineeringDept. of Mechanical EngineeringChung-Ang University Nano-System Dynamics Lab.Chung-Ang University Nano-System Dynamics Lab.Seonghoon Lee, Pilkee Kim, Jongwon SeokSeonghoon Lee, Pilkee Kim, Jongwon Seok
Contents
■ Motives & Objectives
■ Cleaning methods for the removal of fine particles
■ Theories of CO2 snow cleaning
■ Modeling of particle detachment mechanism
■ Simulation for particle detachment mechanism : Rebounding
■ Discussion & Remaining issue
Motive & Objectives
■ Motive- Weak point : Adhesion and removal mechanism among the particles
- Requirement : Optimization of CO2 snow cleaning method
by adopting reasonable adhesion model
■ Objectives- Adhesion mechanism between substrate & contaminant particle,
CO2 snow particle & contaminant particle
- Dynamic modeling and simulation
- Optimization of CO2 snow cleaning method
for high PRE (Particle Removal Efficiency)
Megasonic cleaning method
Wet cleaning Dry cleaning
Chemical fluid application
- APM (Ammonia peroxide mix)
- HPM (Hydrochloric peroxide mix)
- SPM (Sulfuric peroxide mix)
- DHF (Diluted hydrofluoric acid)
Sputtering
Chemical dry-cleaning
UV/O3 cleaning
Laser Cleaning
Cryogenic Cleaning
Cleaning methods for the removal of fine particles
Cleaning methods
■ The principal mechanisms
- Phase transition : gas & solid CO2 (2 phase)
- Nucleation process
- Particle removal mechanism
Phase transition
1 phase CO2 ( about 60 bar, -80 )℃
Gas CO2 + Solid CO2
(about 1bar, -80 )℃
Adiabatic expansion process
Theories of CO2 snow cleaning
Container
Nucleation process- For gas CO2 source (Build-up process)
45 % for liquid source >> 8 % for gas CO2
Liquid CO2
Gas CO2
Solid CO2
- For liquid CO2 source (Break-down process)
Dry ice snow yield
Theories of CO2 snow cleaning
Particle removal mechanism
- Momentum transfer by solid CO2
- Drag force by gas CO2
- Thermophoresis
Removal force Adhesion force
(40%)
(50%)
(10%)
: Rebounding, Rolling, Sliding, Lifting
Theories of CO2 snow cleaning
Adhesion forcesRemoval forces
- Van der waals force
- Electric double layer force
- Capillary force
- Hydrogen bond
detachment
■ Contact modelHertz model
JKR modelGT-JKR model
Hertz model : Model considering contact and deformation for external force JKR model : adhesion force + Hertz model GT-JKR model : surface roughness + JKR model
Contact between CO2 snow & contaminant particle Hertz model Contact between substrate & contaminant particle JKR model
Modeling of Particle Detachment Mechanism
y1, y2
x1
x2
d1
d2
■ Particle detachment
Modeling of Particle Detachment Mechanism
Dynamic modeling of rebounding by vertical collision among particles
d1 : displacement of CO2 snow , d2 : displacement of contaminant
v
■ Assumption Perfect-elastic bodies without plastic deformation for each materials
Shape of particles : Spherical contaminant / Spherical dry-ice
Contact model : Hertz model, JKR model
Removal mechanism : Rebounding by vertical collision
No gravity effect
Silica substrate PTFE contaminant Dry-ice
Young’s modulus (GPa) 94 0.53 8.9
Poisson’s ratio 0.17 0.33 0.34
Density (kg/m3) 2300 2200 917
Adhesion energy 0.024 (J/m2)
■ Material properties
Modeling of Particle Detachment Mechanism
Contaminant radius : 0.1 ㎛ Snow radius: 1 ㎛
(a) Initial Collision velocity : 3 ㎧ (b) Initial collision velocity : 5 ㎧
(c) Initial collision velocity : 8 ㎧ (d) Initial collision velocity : 10 ㎧
Collision velocity ↓ : Insufficient momentum
■ Dynamic characteristics according to collision velocity
Contaminant remain
Contaminant remain
Contaminant removal
Contaminant removal
Simulation for particle detachment mechanism : Rebounding
Contaminant displacementDry-Ice displacement
Radius ↓ : Adhesion force increase, Radius ↑ : Insufficient momentum
■ Dynamic characteristics according to contaminant radius
Contaminant displacementDry-Ice displacement
Simulation for particle detachment mechanism : Rebounding
Snow radius : 1 ㎛ Snow velocity : 1 ㎧
(a) Contaminant radius : 0.1 ㎛ (b) Contaminant radius : 0.5 ㎛
(c) Contaminant radius : 1 ㎛ (d) Contaminant radius : 2 ㎛
Contaminant removal
Contaminant remain
Contaminant remain
Contaminant remain
Conclusion & Remaining Issue
■ Conclusion
Finally, we concluded that the results of this simulation are similar to general tendencies of fine particles in the cleaning process.
Elasto-plastic material
Surface roughness
Sliding, rolling & lifting
■ Remaining Issue
First simulation shows that the insufficient momentum of snow induces the particle contaminant to remain on the substrate.
Also it is found that the fine particle is difficult to remove from the substrate surface as known generally
Thank you