Abu Dhabi International Downstream Summit 2017Downstream optimization: role of technology, integrationand industrial gases
Dr.Ch.Bruch
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The Linde Group worldwide
Global presence in more than 100 countries
Countries home to operational companies in which Linde holds a direct or indirect shareholding and which belong to The Linde Group.
Americas EMEA Asia/Pacific
Reportable segments
Linde financial highlights 2016 Group Gas Engineering
Revenue in EUR m 16,948 14,597 2,351
Capital Expenditure (Gas divisions excl. financial assets) in EUR m 1,660
Order Intake (Engineering division) in EUR m 2,257
Order Backlog (Engineering division) in EUR m 4,386
Number of employees (as at December 31st 2016) 59,715 53,283 6,432
Linde in GCC
Order Intakes (In-Kingdom contracts only, since 2005) in EUR m 2,289
Capital Expenditure in GCC (since 2005 incl. JV @100%) in EUR m 1,245
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Leveraging Synergies
Linde's success is based
on engineering and operation synergies
3
1
Linde Engineering
Technology focused
Air Separation
Global #1
Air Separation Hydrogen/Syn Gas
Global #2
Hydrogen/Syngas
Olefins
Global #2
Olefins Natural Gas
Global #3
Natural Gas
HyCO Tonnage Plants
>70 plants
HyCO Tonnage Plants
>70 plants
HyCO On-Site Plants
>100 plants
ASU Tonnage Plants
>300 plants
ASU On-Site Plants
>300 plants
ECOVAR Std Plants
>1,000 plants
ECOVAR Std Plants
>950 plants
Linde Gas supply business
World class operations
CO2 Plants
>100 plants
Linde Engineering state-of-the-art technology and EPC capability provide cost effective and efficient plants for Linde Gas worldwide
Linde Gas operational expertise improves the Linde Engineering design, leading to innovative solutions and high plant reliably
Linde is a one-stop-shop for leading technology, EPC competence and gas supply solutions
7,300 engineers
5,600 operators
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Global and Local Trends impacting the Petrochemical Industry
Shale Gas & Oil Boom
Oil Price Fluctuation
Ethane & LPG Shipping
Demand for Fuel Peaks
Value Chain to Specialty Chemicals
Industry Business Cycle
Petrochemical
Industry
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Natural Gas to Chemicals – New Linde Technologies
Dry-Reforming for synthesis gas
OCM for direct conversion
MDI: Methylene diphenyl diisocyanate
TDI: Toluene diisocyanate
Acetic AcidFormic Acid
Poly-carbonates
MDITDI
SyngasNatural gas
Natural gas
Oxidative Coupling of Methane
EthyleneNo intermediate products
O2 import
CO2 import
Dry-Reforming
CO2 recycle
Feedstock Intermediate stage Products
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Steam Cracking Technology
Feed Flexibility and Value Cracking
Steam Cracker
Feed Flexibility
Optimized economics
Minimum operating cost
Project specific design
Value Cracking
Recycle management
Dedicated recycle furnaces
Maximized valuable by-products
Gaseous
Feedstock
Cracking
Liquid
Feedstock
Cracking
Feed Flexibility
Operating
Window
Application
of Value
Cracking
Steam Cracker
Ethylene
Propylene
Butadiene
Benzene
Others
Max
imiz
ed
7
0
20
40
60
80
100
120
140
160
180
200
1 2 3 4 5 6 7 8 9
Cumulative add. revenues (rel. to “Base Case”) [MM$ per year]
Improving steam cracker economics with Linde‘s Value Cracking
Case study: Liquid cracker with approx. 2,700 kt/a full range naphtha capacity
Separation Section
C5 Processing
C2/ C3 Recycle
NaphthaBenzene
Toluene
Xylenes
Ethylene
Propylene
Butadiene
PFO
C9 Pygas
Isoprene
Piperilene
Cyclopentadiene
nC4s
C5,C6 –C8 Raffinate
Raffinate-1
iC4s
C4 Isomerizat ion &
Separat ion
+ Reversed Butamer
Gas Furnaces
Naphtha Furnaces
Recycle Furnace
@ extreme mild cracking
2
5
4
48
9
7
6/ 7
3
5
5
7
7
8
Base
Case
Add
BD Ex
Add
B -Ex
Add
C4-C6 Rec
Add
BTX –Ex
C4- C8 Rec
Mild Value
Cracking
Value
Cracking
+ C5
Products
Value
Cracking
+ C5
Products
+ “Rev.
Butamer”
Linde‘s Value Cracking process scheme
1 2 3 4 5 6 7 8 9
@ approx. 60 USD/bbl
→ typical payout time
for add. CAPEX
< 2 – 4 years
Increases yield of high valuable products (propylene, butadienes, etc.)
Flexible steam cracking at optimized conditions, providing suitable feedstock by feed
selection, pretreatment and/or by-product processing and recycling
Linde Value Cracking
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Improve Profitability in Petrochemicals -
Integration of Refinery with Steam Cracker
Linde’s value Proposition
Improved molecule management & integration allows for higher yields and margins
Maximum feedstock flexibility ranging from C2, C3 up to HVGO and HCK residue (FBP> 570°C)
Optimized solutions for refinery & petrochemicals integration (e.g. refinery off-gas processing, gas separation, steam cracking of crude oil molecules, H2 production & recovery)
Optimized process concepts (together with refinery technology licensor) allow for lower investment & operational costs
Implementation of “Crude Oil to Chemicals” with liquid steam cracking
Linde designed & built ≥30 new and revamped ≥60 liquid steam crackers, amongst the world’s largest ones
Example: Refinery & steam cracker integration flow scheme
CDU: Crude distillation unit; VDU: Vacuum distillation unit; HDT: Hydrotreating; CCR: Continuous catalytic reforming;
HCK: Hydrocracker; FCC: Fluid Catalytic Cracking; SDA: Solvent de-asphalting unit; DLC: Delayed coking unit; VB: Vis-breaker
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Preconditions and Key Elements for Future Growth of the
Petrochemical Industry in GCC
Petrochemical
Industry
State-of-the-art
Technology
Plant
Efficiency
Upstream
Integration
Value Chain
Extension
FinancingAdvantage Feedstock
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Industrial Gases
Key Block in Refining & Petrochemical Expansion & Integration
INDUSTRIAL GASES INTEGRATED SYSTEM
Carbon Monoxide
Gasifications
Carbon Dioxide
Distillation Residues
Naphtha/LPG
Natural Gas H2-PSAs Steam Reformers
Hydrogen
H2-rich Off-gases
Naphtha, Butane, ROG
PETROCHEMICAL UNITS
▪ Olefins, polyolefins
▪ Ammonia/Urea
▪ Methanol – enhanced methanol production
▪ EO/MEG & downstream
▪ PO & downstream
▪ PU & downstream
REFINERIES
▪ LPG, gasoline, jet fuel, diesel, bitumen, asphalt,
Sulphur, coke etc
Air Separations
Nitrogen
Oxygen
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Industrial Gases Integrated Systems
Selected Linde’s References
Americas EMEA Asia/Pacific
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Leuna, Petrochemical Cluster
Map Ta Phut, Petrochemical Cluster
Jurong Island, Petrochemicals
Jubail-2, Sadara ComplexRotterdam, CO2-Cluster
Thank you for your attention.
www.linde.com
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Linde Value Cracking
Key features
Cracking
FurnacesSeparation
Section
Butadiene
Ethylene
Propylene
Cracked Gas
Feedstock
Benzene
Naphthas
Propane
Butane
Heavy Feeds
Vo
lati
le M
ark
et P
rice
s
Vo
lati
le M
ark
et P
rice
s#1
#2
# …
Key elements of Value Cracking
B
Feed & recycle
distribution
C
Low severity
cracking
D
Recycle
intensification
E
By-product
processing
AB
B
C
E
High Value Products
A
Feed pre-
treatment
D
Aromatics
Flexible steam cracking at optimized conditions
Increases yield of high valuable products (propylene, butadienes, etc.)
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Existing Petrochemical Plants Debottlenecking & Upgrade
Revamp & Modernization Measures
Feedstock Flexibility
EnergyEfficiency
Regulatory Compliance
Capacity Increase
Reliability &Availability
ProductSlate
Upgrading
Existing Petrochemical
Assets
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Linde Liquid Steam Cracker –
Selected References
Location Tobolsk, Russia Dahej, India Dushanzi, China Tiszaujvaros, Ungary Antwerp, Belgium
Owner ZapSibNeftekhim LLC(SIBUR)
ONGC Petro additions Ltd. (OPaL)
PetroChinaDushanzi Petrochem.Co.
TVK BASF
Feedstock C2 – C4 “Dual Feed“C2 – C4 / Naphtha
Light HC, LPG,Naphtha, HTO
LPG, Naphtha, AGO LPG, Naphtha
Olefincapacity
1,500 kt/a C2H4
535 kt/a C3H6
1,100 kt/a C2H4
400 kt/a C3H6
1,000 kt/a C2H4
500 kt/a C3H6
250 kt/a C2H4
125 kt/a C3H6
1,080 kt/a C2H4
600 kt/a C3H6
Startup Under construction 2017 2009 2004 2002