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Additive Manufacturing in the Construction Industry: Getting Beyond the Hype Mitch Pryor 2 William O’Brien 1 Raissa Ferron 1 Salvatore Salamone 1 Maria Juenger 1 Carolyn Seepersad 2 1 Dept. of Civil, Architectural, and Environmental Engineering (CAEE) 2 Dept. of Mechanical Engineering (ME) Patricia Clayton 1 The University of Texas at Austin
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Page 1: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

Additive Manufacturing in the Construction Industry:

Getting Beyond the Hype

Mitch Pryor 2William O’Brien 1 Raissa Ferron 1

Salvatore Salamone 1Maria Juenger 1 Carolyn Seepersad 2

1 Dept. of Civil, Architectural, and Environmental Engineering (CAEE)2 Dept. of Mechanical Engineering (ME)

Patricia Clayton 1

The University of Texas at Austin

Page 2: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

EXPECTATIONS

TIME

The Hype Cycle

Peak of Inflated Expectations

Plateau of Productivity

Slope of Enlightenment

Trough of DisillusionmentTechnology Trigger

• First-generation products• Lots of customization needed• Mass media hype begins

• Negative press• Company failures

• 2nd-generation products• Best practices developing

• High growth• 20-30% adoption

Gartner’s Hype Cycle for 3D Printing, 2016

Macro printing

Page 3: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

3D Printing in ConstructionThe Hype The Reality

Page 4: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

EXPECTATIONS

TIME

Peak of Inflated Expectations

Plateau of Productivity

Slope of Enlightenment

Trough of DisillusionmentTechnology Trigger

• Embrace “low-hanging fruit”

• Fill gaps in current construction technologies

• Learn from AM advancements in other sectors

Realistic Expectations

Page 5: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

Novel Forms

Dead Cholla cactus

Evilldesign.com

ARUP

Forms in construction:

Forms in nature:

Page 6: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

Nonstructural Components

www.constructionmanagermagazine.com

Aesthetic 3D printed cladding

Skanska

Page 7: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

3D Printed Molds

http://additivemanufacturing.com/2014/10/30/stratasys-and-worrell-accelerate-medical-device-development-with-3d-printed-injection-molds/ www.freefab.com

Page 8: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

Process-Structure-Property (PSP)

Safety & Reliability

Standardized testing, reporting, & databases of large-scale AM parts are critical!

(Example from Sandia National Labs)

Property Uncertainty

Boyce et al. (2017)Load EffectResistance

Structural Design

Page 9: Additive Manufacturing in the Construction Industry: Getting ......Additive Manufacturing in the Construction Industry: Getting Beyond the Hype William O’Brien1 Raissa Ferron 1 Mitch

Thank you!


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