A Size 1 and 2 Starter Product Description Setting the Standard in Motor Control Cutler-Hammer ® Advantage motor starters from Eaton’s electrical busi- ness have extended operating life in a physical space requirement one half the size of conventional motor starters. Offering motor overcurrent protection accurate to 2% at maximum FLC, Advantage also maintains constant coil power regardless of varying con- trol circuit conditions, eliminating coil burnout, contact chatter and welding due to low voltage of fluttering control signals. Advantage is designed with a full com- plement of features that make it the most versatile motor starter in the industry. Multifunction overload pro- sensing monitoring, an energy- balanced contact closure system that increased life by decreasing electrical and mechanical wear and an intelli- gent coil controller optimizing the con- tact closing process based on varying control circuit conditions. Coordinat- ing these breakthroughs to provide enhanced motor control performance is concentrated in the SURE chip. Advantage uses the right combination of brains and brawn in effecting a motor start. The power circuit of the contactor employs heavy-duty silver alloy contacts scientifically designed for long life. The addition of a uniquely developed application- specific micro- processor chip regulates power sup- plied to the operating coil. The regulated closing profile is tailored to existing control circuit conditions. This results in an energy balanced system which reduces armature/magnet crash and contact bounce, extending mechanical and electrical life. Improved Protection and Motor Utilization The motor circuit monitoring and over- load protection functions of Advan- tage starters are provided by three current sensors closely monitored by the microprocessor. This sensor/ microprocessor combination yields a protection scheme closely paralleling Instructional Leaflets that of the motor heating damage boundary expressed in terms of cur- rent and time. Accurate to 2% of full scale, Advantage allows full utilization of motor capability without motor damage or nuisance tripping. No Heaters, Small Size Advantage starters eliminate the need for costly heater elements and their associated installation expense. Standard overload protection func- tions include phase loss and unbal- ance protection, selectable trip class, automatic/manual reset and ground current protection. Built-In Communications Capabilities Provide Two-Way Control Advantage also offers low cost commu- nication capability. ON/OFF commands, status and motor data can be linked to automated control systems without the addition of costly sensors, I/O modules and transducers, in a language compat- ible with many computer-based soft- ware systems in use today. Protected by 22 patents and proven in many years of operating experience in harsh industrial applications, Advan- tage motor starters and contactors offer the user unprecedented value at a price competitive with traditional devices. tection options provide application flexibility while reducing inventory. Communication capability extends benefits, allowing Advantage to be interactively linked to higher order control systems for monitoring, troubleshooting and control. Technological advances incorporated in the Advantage design, such as pre- start diagnostics, increased accuracy and the ability to communicate with other systems, are benefits not real- ized in traditional motor starters. Benefits Advantage Breakthroughs To achieve the level of benefits envi- sioned for
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A
Size 1 and 2 Starter
Product DescriptionSetting the Standard in MotorControlCutler-Hammer® Advantage motor starters from Eaton’s electrical busi- ness have extended operating life in a physical space requirement one half the size of conventional motor starters.
Offering motor overcurrent protection accurate to 2% at maximum FLC, Advantage also maintains constant coil power regardless of varying con- trol circuit conditions, eliminating coil burnout, contact chatter and welding due to low voltage of fluttering control signals.
Advantage is designed with a full com- plement of features that make it the most versatile motor starter in the industry. Multifunction overload pro-
sensing monitoring, an energy- balanced contact closure system that increased life by decreasing electrical and mechanical wear and an intelli- gent coil controller optimizing the con- tact closing process based on varying control circuit conditions. Coordinat- ing these breakthroughs to provide enhanced motor control performance is concentrated in the SURE chip.
Advantage uses the right combination of brains and brawn in effecting a motor start. The power circuit of the contactor employs heavy-duty silver alloy contacts scientifically designed for long life. The addition of a uniquely developed application-specific micro- processor chip regulates power sup- plied to the operating coil. The regulated closing profile is tailored to existing control circuit conditions. This results in an energy balanced system which reduces armature/magnet crash and contact bounce, extending mechanical and electrical life.
Improved Protection and MotorUtilizationThe motor circuit monitoring and over- load protection functions of Advan- tage starters are provided by three current sensors closely monitored by the microprocessor. This sensor/ microprocessor combination yields a protection scheme closely paralleling
Instructional Leaflets
that of the motor heating damage boundary expressed in terms of cur- rent and time. Accurate to 2% of full scale, Advantage allows full utilization of motor capability without motor damage or nuisance tripping.
No Heaters, Small Size Advantage starters eliminate the need for costly heater elements andtheir associated installation expense.Standard overload protection func- tions include phase loss and unbal- ance protection, selectable trip class, automatic/manual reset and ground current protection.
Built-In Communications Capabilities Provide Two-Way ControlAdvantage also offers low cost commu- nication capability. ON/OFF commands, status and motor data can be linked to automated control systems without the addition of costly sensors, I/O modules and transducers, in a language compat- ible with many computer-based soft- ware systems in use today.
Protected by 22 patents and proven in many years of operating experience in harsh industrial applications, Advan- tage motor starters and contactors offer the user unprecedented value at a price competitive with traditional devices.
tection options provide application flexibility while reducing inventory. Communication capability extends benefits, allowing Advantage to be interactively linked to higher order control systems for monitoring, troubleshooting and control.
Technological advances incorporated in the Advantage design, such as pre- start diagnostics, increased accuracy and the ability to communicate with other systems, are benefits not real- ized in traditional motor starters.
BenefitsAdvantage BreakthroughsTo achieve the level of benefits envi- sioned for Advantage controls at a competitive price, it was discovered early in the development process that simply improving existing design con- cepts would fall short of the mark. A new approach involving a higher level of technology was required. The result was the incorporation of three techni- cal breakthroughs — new current
17401 Sizes 1, 2 Non-reversing Contactors and Starters17403 Sizes 3, 4 Non-reversing Contactors and Starters17405 Sizes 5, 6 Non-reversing Contactors and Starters17482 Sizes 1, 2 Reversing Contactors and Starters17484B Sizes 3, 4 Reversing Contactors and Starters17486 Sizes 5, 6 Reversing Contactors and Starters17456 Sizes 1, 2 Contactor Overload Combo17457 Sizes 3, 4 Contactor Overload Combo17604 Sizes 5, 6 Contactor Overload Combo17595 Sizes 1, 2 Reversing Contactors and Starters with status-only ACM17596 Sizes 3, 4 Reversing Contactors and Starters with status-only ACM17597 Sizes 5, 6 Reversing Contactors and Starters with status-only ACM17598 Sizes 1, 2 Two-Speed Two-Winding Starters with status-only ACM17599 Sizes 3, 4 Two-Speed Two-Winding Starters with status-only ACM17600 Sizes 5, 6 Two-Speed Two-Winding Starters with status-only ACM17601 Sizes 1, 2 Two-Speed One-Winding Starters with status-only ACM17602 Sizes 3, 4 Two-Speed One-Winding Starters with status-only ACM17603 Sizes 5, 6 Two-Speed One-Winding Starters with status-only ACM
NEMA Contactors & StartersAdvantageContactors — Non-reversing and Reversing
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G) For motor full load current (FLA) range of.47A – 3.81A with a 1.15 to 1.25 service factor and for motor hp range of 1/4 hp to2 hp at 460V.
OptionsTable A-211. Optional Features
NEMA Contactors & StartersAdvantageStarters — Non-reversing and Reversing
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Product SelectionWhen Ordering Specify■ Non-reversing Catalogue Number
as specified in table below.■ Reversing Catalogue Number as
specified in table below. A Table A-212. Advantage Starters — 3-Pole Non-reversing and Reversing — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1 – 6NEMA Size
G) Resistive loads having inrush currents not exceeding 1.5 times continuous rating.0 Transformers having inrush currents not more than 20 times peak of continuous current ratings.
Ground Current Sensing ProtectionEaton’s Cutler-Hammer Advantage starters with ground cur- rent sensing protection feature provide equipment protec- tion against ground currents between a factory-set low level and a lockout current. It is designed to open the circuit when it senses the low-level and arcing ground currents often occurring in motor branch circuits. This feature is standard with Cutler-Hammer Advantage starters. The ground current sensing protection feature can either be omitted from devices supplied by the factory, or omitted in the field by modifying the device with an Advantage Programming Module (WAPM).
Note: These devices are NOT Ground Fault Interrupters (GFIs) designed to protect people. Additionally, branch circuit short-circuit protective devices are to be used to clear faults that exceed the interrupting rating of the starter.
Table A-216. Ground Current SensingSize Trip Current Lockout Current Trip TimeIL 10 24 .4 sec.1 10 48 .4 sec.2 20 86 .4 sec.3 40 171 .4 sec.4 60 256 .4 sec.5 240 1045 .4 sec.6 240 1045 .4 sec.
The table above gives trip amperes and lockout amperes for each size of the starter. Lockout current is the sum of the phase current and ground current.
Phase UnbalanceIf the unbalance of any two phases is greater than 30% of the DIP switch selected trip rating of the starter, a phase unbal- ance is declared and a trip occurs. No time delay is required for reset. This feature is standard in the Cutler-Hammer Advantage starter. To customize your protection, phase unbalance can be omitted by disabling the protection using an Advantage Programming Module (WAPM).
Phase LossThe Advantage starter will trip on phase loss, after two seconds, if the current in any one phase is lower than the currents listed in the table below. No time delay is required for reset. Phase loss protection is standard on the Cutler- Hammer Advantage starter. The phase loss protection feature can either be omitted from devices supplied by the factory, or omitted in the field by modifying the device with an Advantage Programming Module (WAPM).
Note: The above represent typical production test values and should not be interpreted as a guarantee of actual performance.G) Values may vary based upon control power transformer capacities.
Advantage contactors will withstand 110% of their rated voltage continuously without injury to the operating coils and will close successfully at 65% of their rated voltage.
Maximum cable size/phase copper — AWG/MCM 0Auxiliary Electrical Circuits Available Maximum wire size for auxiliary electrical circuit — AWGMaximum wire size for control circuit — AWG
Motor FLA, Three-Phase ACTable A-220. Data from Table 430-150 of 1990 NEC Table A-221. Temperature Specifications, Sizes 1 – 6
Ambient Temperature
Storage
Operating
External (NEMA Enclosed)
Table A-222. DIP Switch Overload Protection SettingsReset Method Position 8
MANUAL (Non-automatic — wait 5 minutes)AUTOMATIC (Reset time is based on protection Class)
Overload Class Position 7
10 020 030 1None 1
Note: These current values are for motors running at usual speeds and with normal torque characteristics. Motors for special low speed or high torque may require higher current. In all cases, OL trip cur- rent setting should be selected on basis of information on motor nameplate or motor card data.
NEMA Contactors & StartersAdvantageTechnical Data and Specifications
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A
Overload Trip Current SettingsFull Voltage StartersTo select the overload current trip setting, find the starter size table. Locate the full load current from motor nameplate in column A or B. Change DIP switch positions 5 – 1 to correspond to the table.
Reduced Voltage StartersMultiply the full load current from motor nameplate by factor below for your type of reduced voltage starter. Find this adjusted full load current in starter Size table in Column A or B. Change DIP switch positions 5 – 1 to correspond to the table.
Table A-223. FactorCatalogue Number Multiplier
Factor
Table A-225. Size 1 — Upper Current Range
W600 Autotransformer W700 Part Winding W800, W890 Wye-Delta
1.0.5.575
Table A-224. Size 1 — Lower Current RangeColumn A Service Factor1.15 to 1.25Min. Max.
Column B Service Factor1.0Min. Max.
Trip RatingAmperes
DIP Switch Setting G)
(Positions) (54321)
0 All settings not shown are equivalent to 00000.
Table A-226. Size 2 — Current RangeColumn A Service Factor1.15 to 1.25Min. Max.
Column B Service Factor1.0Min. Max.
Trip RatingAmperes
G) All settings not shown are equivalent to 00000.
8 Auto/Man7 6 Class
ControlVoltage
5 4 3 2 1 OL Set 3 P E C1
0
Reset
Figure A-51. DIP Switch, Terminals and Reset0 All settings not shown are equivalent to 00000.
Overload Trip Current Settings (Continued)Table A-227. Size 3 Current Range
Table A-229. Size 5 Current Range
A
0 All settings not shown are equivalent to 00000.
Table A-230. Size 6 Current Range
G) All settings not shown are equivalent to 00000.
Table A-228. Size 4 Current RangeColumn A Service Factor1.15 to 1.25Min. Max.
Column B Service Factor1.0Min. Max.
Trip RatingAmperes
DIP Switch Setting 0(Positions) (54321)
® All settings not shown are equivalent to 00000.
0 All settings not shown are equivalent to 00000.
Short-Circuit Protective Device (SCPD)
Max. Rating (SCPD)
Circuit Breaker Interrupting Rating
Short-CircuitWithstand Rating
Typical Disconnect DeviceCurrent Voltage
Short-Circuit Protective Device (SCPD)
Max. Rating (SCPD)
Circuit Breaker Interrupting Rating
Short-CircuitWithstand Rating
Typical Disconnect DeviceCurrent Voltage
Class H Fuse 60A — 5,000A 600V 30A DS Sw.Class J, Ror T Fuse
60A — 100,000A50,000A
480V600V
30A DS Sw.
65,000A 600V 100A FD-K Molded Case Sw.
Magnetic Only G)
Type CB 0
3A — 100,000A25,000A
480V600V
HMCP HMCPS
7A — 100,000A25,000A
480V600V
HMCPS
15A — 100,000A25,000A
480V600V
HMCP
30A — 100,000A25,000A
480V600V
HMCP
Thermal Magnetic Type CB 0
50A 65,000A25,000A
65,000A25,000A
480V600V
HFD
100,000A35,000A
100,000A35,000A
480V600V
FDC
Magnetic Only Type CB plus CL ®
30A — 100,000A 600V HMCP plus CL
Thermal/Mag. Type CBplus CL ®
50A 150,000A 100,000A 600V HFD plus CL
Class H Fuse 600A — 10,000A 600V 400A KD-K Molded Case Sw.Class J, R
or T Fuse600A — 100,000A 600V
Magnetic Only G)
Type CB 0
250A — 100,000A25,000A
480V600V
HMCP
400A — 100,000A25,000A
480V600V
Thermal Magnetic Type CB 0
400A 65,000A50,000A35,000A
65,000A100,000A25,000A
480V600V600V
HFD KDC HKD
Class H Fuse 100A — 5,000A 600V 60A DS Sw.Class J, Ror T Fuse
100A — 100,000A50,000A
480V600V
60A DS Sw.
65,000A 600V 100A FD-K Molded Case Sw.
Magnetic Only G)
Type CB 0
50A — 100,000A25,000A
480V600V
HMCP
Thermal Magnetic Type CB 0
90A 65,000A25,000A
65,000A25,000A
480V600V
HFD
100,000A35,000A
100,000A35,000A
480V600V
FDC
Magnetic Only Type CB plus CL ®
50A — 100,000A 600V HMCP plus CL
Thermal/Mag. Type CBplus CL ®
90A 150,000A 100,000A 600V HFD plus CL
Class J, Ror T Fuse
600A — 100,000A65,000A
480V600V
600A LD-K Molded Case Sw.
Class L Fuse 800A — 100,000A65,000A
480V600V
600A LD-K Molded Case Sw.
Magnetic Only G)
Type CB 0
600A — 100,000A25,000A
480V600V
HMCP
800A — 65,000A25,000A
480V600V
Magnetic OnlyHMCP
Thermal Magnetic Type CB 0
600A 65,000A25,000A
65,000A35,000A
480V600V
HLD
800A 50,000A25,000A
65,000A25,000A
480V600V
Thermal Mag- neticHMC
Thermal/Mag. with CL ®
800A 200,000A 100,000A 600V NB Tri-Pac
Class H Fuse 350A — 5,000A 600V 100A DS Sw.Class R Fuse 200A — 100,000A
65,000A480V600V
100A FD-K Molded Case Sw.
Class Jor T Fuse
200A — 100,000A65,000A
480V600V
100A FD-K Molded Case Sw.
Magnetic Only G)
Type CB 0
200A — 100,000A25,000A
480V600V
HMCP
ThermalMagnetic
150A 65,000A25,000A
65,000A25,000A
480V600V
HFD
100,000A35,000A
100,000A35,000A
480V600V
FDC
Magnetic Only Type CB plus CL ®
100A — 100,000A 600V HMCP plus CL
Thermal/Mag. Type CBplus CL ®
150A 150,000A 100,000A 600V HFD plus CL
NEMA Contactors & StartersAdvantageTechnical Data and Specifications
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Short Circuit RatingsTable A-231. Short-Circuit Ratings
ASize 1 Size 4
Class H Fuse 500A — 10,000AClass J Fuse 400A — 100,000A
65,000AClass R orClass T Fuse
400A — 100,000A65,000A
Magnetic Only G) Type CB 0 150A — 100,000A50,000A
Thermal Magnetic Type CB 0 250A 100,000A35,000A
100,000A50,000A
65,000A25,000A
65,000A25,000A
Magnetic Only Type CB plus CL ® 150A — 100,000A
Size 5
Size 2
Size 6
Size 3G) Instantaneous adjustable trip.0 Circuit breaker.0 Inverse time circuit breaker.® Instantaneous adjustable trip with current limiting attachment.® Inverse time with built-in current limiting attachment.
Form C Contact RatingsMaximum Amperes —120V AC
CatalogueNumber
Price
Make Break
2880 VA 480 VA WBELLContinuous Current Rating: 5A
Voltage Color LegendPlate
CatalogueNumber
Price ReplacementPart
Price
120240480600
Red Red Red Green
RUN RUN RUN OFF
PLK1R PLK2R PLK4R PLK1G
99-3590-199-3590-399-3590-699-3590-8
DeviceNet™ CommunicationsModule
DeviceNet Module
The DeviceNet Communications mod- ule (Catalogue Number WPONIDNA) is designed to plug into the Advantage with the attached cable and plug. The module can be snapped onto the top or bottom of the Advantage unit. It can also be mounted separately using the mounting plate assembly (Catalogue
Type W Auxiliary Contact Modules■ Provides four separate contact sets
which wire vertically and are color coded; black designates NC and silver designated NO.
■ Up to two auxiliary contact modules can be mounted for a total of up to eight contact sets.
■ Provides circuit isolation (no polar- ity restrictions) and single break bifurcated contacts.
■ Common design fits all Sizes 1 – 6.
Table A-233. RatingsVoltage Make Break
NEMA A600 —120 – 600V AC
7200 VA 720 VA
NEMA Q300 —125 – 300V DC
69 VA 69 VA
Table A-234. Auxiliary Contact Modules
Bell Alarm Module
Bell Alarm Module
■ Simple snap-on mounting —see mounting examples in Figure A-52.
■ Isolated NO and NC contacts(1 each)
■ Plugs into Reset port■ Remote electrical Reset wired to
A
Number WPONIBASE). The module provides DeviceNet users with the ability to control and monitor the func-
Description CatalogueNumber
PriceCatalogue Number WBELL module
Table A-235. Ratings
tions of the Advantage system at 125,250 or 500 kbaud. A connector is pro- vided so that a HAND/OFF/AUTO hard contact may be used to selectively enable or disable the output of the control functions from the module without affecting its ability to monitor. A “Feedback” input is provided so that the state of an auxiliary contact may
2NO, 2NC3NO, 1NC4NO4NC1NO, 3NC1NO, 1NC and2 Tie Points
W22W31W40W04W13W11T
be read over the DeviceNet network.
Three bicolor LEDs indicate:
■ DeviceNet address■ Network status (including
connected, not connected, not powered)
■ Module status (including normal operation, minor fault, needs commissioning)
CA08102001K For more information visit: www.EatonElectrical.ca
A
TopView
Sizes 1 & 2 Sizes 3 & 4 Sizes 5 & 6
1.61 (40.9)
1.68(42.7)
From C NO/NC ContactLocal LED Trip Indication (When Used) (All Sizes)
Control Wire Ring/Spade Terminal Block
2.25 (57.2)
FrontView
.29 (7.4)
1.47 (37.3)
2.14 (54.4)
For Removal of Bell Alarm Module .55 (14.0) (All Sizes)
Note: Plug Orientation (All Sizes)
1.02 (25.9) For Removal of Plug(All Sizes) .70 (17.8) Distance .70 .93
4.20 (106.7)
Optional Mounting Locations
Mounting — Bell Alarm Modules
to Be Addedto the Widthof Contactor
(17.8) (23.6)
Figure A-52. Approximate Dimensions in Inches (mm)
Mechanical Interlock Kits
Figure A-53. Approximate Dimensions in Inches (mm)
■ For use with all Sizes 1 – 6.■ Provisions for ring or spade type lugs or stripped
conductors.■ Bottom side pre-wired with color coded conductors.■ Side mounting on contactor identical to Type W auxiliary
contact module mounting or can be mounted on Type W auxiliary contacts.
■ Kit contains fuses for use with all size starters.
Table A-238. Control Wire Terminal Block
Installed Mechanical Interlock Kit
■ Prevents closing of one contactor of a reversing or multi- speed controller until the opposite contactor is completely open.
■ Lever type mechanism assures positive action.■ Electrical interlocking contacts included — two NC
contacts.
Note: These kits cannot be field installed on reversing starters.
Table A-237. Mechanical Interlock KitsOrientation NEMA Size Catalogue
NumberPrice
Horizontal 1 – 6 WM16HVertical 1, 2
3, 456
WM12V WM34V WM55V WM66V
Vertical 1 or 2 to 3 or 43 or 4 to 5 or 65, 6
WM23VR G)
WM45VR 0WMBBV 0
G) Used to interlock a Size 1 or 2 to a Size 3 or 4 — mounts on right only.0 Used to interlock a Size 3 or 4 to a Size 5 or 6 — mounts on right only.0 Interconnecting bus bars are furnished with the interlock.
Cutler-Hammer® Advantage Control Modules (ACMs) from Eaton’s electrical business provide a cost-effective alter- native to pushbuttons, selector switches, indicating lights, reset mech- anisms, bell alarms and panel meters when used with the Advantage prod- uct line. Typical input/output control functions provided by panel mounted devices are conveniently packaged in a series of modules depending on appli- cation and complexity.
Sixteen styles cover applications ranging from:
■ Full voltage non-reversing■ Full voltage reversing■ Full voltage multispeed■ Reduced voltage■ DeviceNet compatible
Modules exist for each application to
An additional Metering Module replaces conventional ammeters (three-phase), replaces reset mecha- nisms and displays trip cause and data, control voltage and status.
This Metering Module can be used independently or in conjunction with any of the ACMs. An extra plug con- nection is available on the rear of each ACM to accept the Metering Module input.
The ACM family has been designed to save:
■ Panel space (versus conventional pushbuttons, selector switches and indicating lights)
■ Mounting and assembly labor■ Wiring and installation time
Regardless of the configuration, instal- lation requires mounting only one 2.25 x 3.5 inch module, substantially reduc- ing space requirements. Fitting a stan- dard Greenlee punch and die set, Greenlee #60071, installation is accomplished with only two screws.
ACMs provide savings in wiring costs as well. Regardless of the complexity of the application, wiring is reduced to a single plug-in cable, see photo at left.
Communication is not restricted by use of the Advantage Control Mod- ules. An extra plug connection is available on the rear of the ACM or Metering Module to allow a WPONIDNA or WPONI Communica- tions module to be plugged in.
2.25 (57.2)
Full Voltage and Reduced VoltageControl ModulesStatus Only■ 4 LEDs indicate that the motor is
OFF, Running, Tripped or in Alarm mode (motor current is above the trip current setting)
■ Includes RESET button
START/STOP■ Motor START/STOP controlled by
START and STOP buttons■ Includes all features of Status Only
module
HOA Selector Switch withSTART/STOP■ In HAND mode, motor will start and
stop in response to START/STOP pushbuttons
■ In AUTO mode, motor will run in response to remote signal
■ Includes all features of Status Only module
ON/OFF/AUTO Selector Switch■ Motor will run in ON mode and not
in the OFF mode■ In AUTO mode the motor will run in
response to a remote signal■ Includes all features of Status Only
module
Reduced Voltage Control ModulesThe four reduced voltage pushbutton control modules provide control using two to four starters and/or contactors. The faceplates are identical to the full voltage modules, and the pushbuttons all perform the same functions. The module is programmed for the type of reduced voltage starter which sets the sequence of contact open and closing.
provide the functions of:
■ Status only❑ Indicating lights❑ Reset
■ Status, START/STOP and RESET■ Status, HOA and RESET■ Status, START/STOP/HOA and
Run
Off
RESResetOL Alarm OL Trip Trip
3.5 (88.9)
Run
Off
START
STOP
RESResetOL Alarm OL Trip Trip
Run
Off
HAND
OFF
AUTO
RESResetOL Alarm OL Trip Trip
START
STOP
Run
Off
ON
OFF
AUTO
RESResetOL Alarm OL Trip Trip
RESET Status Only START/STOP Control
HAND/OFF/AUTO Control with START/STOP Pushbutton
Control in HAND Mode
ON/OFF/AUTO Control
Figure A-55. Full Voltage and Reduced Voltage Control Modules
Full VoltageStatus Only with Reset START/STOP START/STOP/HOA ON/OFF/AUTOLOCAL/OFF/REMOTE with Lockable ACM G)
LOCAL/OFF/REMOTE with Network Health G)
WPBFV1WPBFV2WPBFV3WPBFV4WPBFV5 G)
WPBFV7 G)
ReversingStatus Only with Reset FWD/REV/STOP FWD/REV/STOP/HOA
WPBR1WPBR2WPBR3
2-SpeedStatus Only with Reset FAST/SLOW/STOP FAST/SLOW/STOP/HOA
WPB2S1WPB2S2WPB2S3
Reduced VoltageStatus Only with Reset START/STOP START/STOP/HOA ON/OFF/AUTO
WPBRV1WPBRV2WPBRV3WPBRV4
Metering Module10 ft. Interconnect Cable (3m)6 ft. Interconnect Cable (1.8m)3 ft. Interconnect Cable (.9m)1 ft. Interconnect Jumper (.3m)
WMETER 0WACM10WACM6WACM3WACM1
NEMA Contactors & StartersAdvantageAdvantage Control Modules
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Reversing and 2-SpeedPushbutton Modules
2.25 (57.2)
RESReset
Status Only■ 5 LEDs which indicate that the
motor is OFF, running forward
Metering ModuleThe Advantage Metering Module mon- itors status of a motor along with any of the pushbutton modules. It may be plugged into the pushbutton control module, and communicates to the starter through it, or plugged directly
A
3.5 (88.9)
Run Fwd Run Rev
Off
OL Alarm OL Trip Trip
RES
Reset
Status Only
(FAST), running reverse (SLOW),tripped or in alarm mode
■ Includes RESET button
FORWARD (FAST)/REVERSE (SLOW)/STOP■ Pushbuttons control whether motor
is running forward (FAST), running
into the starter when a pushbutton control module is not used.
The four digit display will show the current in each phase, control voltage or cause of trip. The STEP button may be pressed to step through these val- ues, and the five LEDs will indicate which value is being displayed. It is also equipped with a reset button and
Run Fwd Run Rev
Off
FWD
OL Alarm OL Trip Trip
REV
START/STOP Control
reverse (SLOW) or stopped■ Includes all features of Status Only
module
Trip Lockout LED.
STOP
Run Fwd Run Rev
Off
OFF
AUTO
RES
ResetOL Alarm OL Trip Trip
FWD
REV
STOP
HAND
FWD/REV/OFF/ AUTO Control
FWD/REV/OFF/AUTO■ In AUTO mode, motor is running
forward (FAST), running reverse (SLOW) or OFF in response to a remote signal
■ All features of FORWARD/REVERSE/ STOP module
Note: For 2-speed modules, FAST replacesFWD and SLOW replaces REV.
Table A-246. Control Modules/Accessories
Figure A-56. Reversing and 2-SpeedPushbutton Module
ACM Specifications■ Input supply requirements: 120V AC
(supplied by the Advantage motor controller)
■ Max. distance from Advantage motor controller: 6 ft. (1.83m)
■ Operating frequency: 50 or 60 Hz■ Operating temperature: -20° to 70°C■ Storage temperature: -20° to 85°C■ Humidity: 0 to 95%, non-condensing■ Remote input wire size: 18 – 14 AWG■ Maximum distance between remote
pushbuttons and ACM: 200 ft. (60.9m)
■ Cutout dimensions: 2.25 x 3.5 inches (57.2 x 88.9 mm) (see above). The cutout can be made using a Greenlee rectangular punch #600710
■ Enclosure type: NEMA 1 or 12, when properly installed
Description CatalogueNumber
Price
G) The WPBFV5 and WPBFV7 are DeviceNet® only. They can only be used when an active network is connected.
0 Harmonic distortion may cause the WMETER to display inaccurate current measurements.
Horizontal Reversing, Open Contactors, NEMA Sizes 1 – 6
A F
IG
D J K
4 Circuit Aux. Cont. Blk.
(When Used)
HB
A 4 Circuit Aux. I F Cont. Blk.
G (When Used)
D J
A
H
B
Matches Bottom Mounting for A210 Size 1
Matches BottomMounting for E
C
4 Pt. ControlMatches Bottom
Mounting for A211E C
4 Pt. ControlA210 Size 2
Control Wire TB for Customer Connection
Terminal Block (Max. 2 of #14
per Point)Slots for #10
Mounting Screws(3 Holes)
Size 3 and 4 Control Wire TB for Customer Connection
Terminal Block(Max. 2 of #14
per Point)Slots for 1/4-20
Mounting Screws(3 Places)
Figure 1Sizes 1 and 2 Horizontal Reversing Contactor Figure 2
Sizes 3 and 4 Horizontal Reversing Contactor
AE
CControl Wire TB
for Customer I Connection
4 Circuit Aux.Cont. Blk.
(When Used) HK
D B4 Pt. ControlTerminal Block(Max. 2 of #14
per Point)
Holes for 5/16Mounting Bolts
(4 Places)G
Figure 3Sizes 5 and 6 Horizontal Reversing Contactor
Figure A-58. Approximate Dimensions in Inches and Shipping Weights
Note: For all Sizes 1 – 6, factory furnishes the control wiring between the forward and reverse contactors, and the control wire terminal block for customer connection.
Table A-248. Catalogue Number W211 Horizontal Reversing ContactorsNEMA Size
CA08102001K For more information visit: www.EatonElectrical.ca
Vertical Reversing, Open Contactors, NEMA Sizes 1 – 6
A G
A F
A 4 Pt. ControlG Terminal BlockF (Max. 2 of #14
I per Point)4 Circuit Aux.
Cont. Blk. (When Used)
4 Circuit Aux. Cont. Blk.
(When Used)
D
Control Wire TB for Customer Connection
Slots for #10Mounting Screws
D H
4 Circuit Aux.Cont. Blk.
B (When Used)
Control Wire TB for Customer Connection
E CSlots for 1/4-20
H
B
4 Pt. Control Terminal Block (Max. 2 of #14
per Point)
(3 Holes) Control WireTerminal Blk.
Figure 1
Mounting Screws(3 Places)
C E
Figure 2Sizes 1 and 2 Vertical Reversing Contactor Sizes 3 and 4 Vertical Reversing Contactor
A G
4 Circuit Aux. Cont. Blk.
(When Used)
4 Pt. Control Terminal Block (Max. 2 of #14
per Point)
DH
B
Control Wire TB for Customer Connection
Holes for 5/16Mounting Bolts
(4 Places)E C
Figure 3Sizes 5 and 6 Vertical Reversing Contactor
Figure A-59. Approximate Dimensions in Inches and Shipping Weights
Note: For all Sizes 1 – 6, factory furnishes the control wiring between the forward and reverse contactors, and the control wire terminal block for customer connection.
Table A-249. Catalogue Number W251 Vertical Reversing ContactorsNEMA Size
CA08102001K For more information visit: www.EatonElectrical.ca
Horizontal Reversing, Open Starters, NEMA Sizes 1 – 6
A I
D J K
4 Circuit Aux. Cont. Blk. A (When Used) I F
G4 Pt. Control Terminal Block
A (Max. 2 of #14 per Point)F
Communication ConnectorG (When Used)
ManualReset D J(WhenUsed) H
Push
4 Circuit Aux. Cont. Blk. (When Used)
4 Pt. Control Terminal Block (Max. 2 of #14
per Point)
ManualReset(When HUsed)
BPush
.02 (.5)
Matches Bottom
Mounting for A210 Size 1
.02 (.5) in to Reset (When Used)
C
B
Matches Bottom
in toReset(WhenUsed)
E CMatchesBottom
Mounting forE
OL SelectionMounting for A210
Size 3 and 4 OL SelectionDIP Switch
Trip Ind./ResetConnector
A210 Size 2
Control Wire Slots for #10
DIP Switch Trip Ind./ResetConnector Control Wire TB
for Customer(When Used)
Slots for 1/4-20 CommunicationTB for Customer
ConnectionMounting Screws
(3 Holes)
Figure 1
(When Used) Connection Mounting Screws(3 Places)
Figure 2
Connector(When Used)
Sizes 1 and 2 Horizontal Reversing Contactor Sizes 3 and 4 Horizontal Reversing Contactor
A 4 Circuit Aux. C Cont. Blk.
I (When Used)
4 Pt. ControlTerminal Block(Max. 2 of #14
per Point) HK
D Manual B Reset
(When Used)
Push .02 (.5) in to Reset
(When Used)
Holes for 5/16 G Mounting Bolts Trip Ind./Reset Communication(4 Places) OL Selection
DIP SwitchFigure 3
Connector(When Used)
Connector(When Used)
Sizes 5 and 6 Horizontal Reversing Contactor
Figure A-61. Approximate Dimensions in Inches and Shipping Weights
Note: For all Sizes 1 – 6, factory furnishes the control wiring between the forward and reverse contactors, and the control wire terminal block for customer connection.
Table A-251. Catalogue Number W210 Horizontal Reversing StartersNEMA Size
Vertical Reversing, Open Starters, NEMA Sizes 1 – 6
I
4 Circuit Aux. Contact Block (When Used)
D
OL SelectionDIP Switch
A G
FCL
4 Pt. Control Terminal Block (Max. 2 of #14
per Point)
Communications Connector (When
Used)
Manual Reset(When Used)
Push .02 (.5) in to Reset
(When Used)
A G
FI
4 Circuit Aux. Contact Block (When Used)
H
B 4 Circuit Aux.Contact Block D(When Used)
4 Pt. Control Terminal Block (Max. 2 of #14
per Point)OL SelectionDIP Switch
Control Wire TBfor Customer
Communications Connector (When
Used)
Push .02 (.5)in to Reset
Manual Reset(When Used)
Trip Ind./Reset
A
H
B
Slots for #10Mounting Screws E (3 Holes)
Control Wire TB for Customer Connection
C
Trip Indication/
Connection Connector(When Used)
Slots for 1/4-20
Figure 1
Reset Connector(When Used) E Mounting Screws C (3 Places)
Figure 2Sizes 1 and 2 Vertical Reversing Starter Sizes 3 and 4 Vertical Reversing Starter
A G
4 Circuit Aux. Contact Block (When Used)
D
4 Pt. Control Terminal Block (Max. 2 of #14
per Point)
Communications H Connector(When Used) B
OL SelectionDIP Switch Manual Reset
Push .02 (.5)Control Wire TB
for Customer Connection
Holes for 5/16Mounting Bolts E (4 Places)
Figure 3
in to Reset
Trip Ind./ Reset C Connector(When Used)
Sizes 5 and 6 Vertical Reversing Starter
Figure A-62. Approximate Dimensions in Inches and Shipping Weights
Note: For all Sizes 1 – 6, factory furnishes the control wiring between the forward and reverse contactors, and the control wire terminal block for customer connection.
Table A-252. Catalogue Number W250 Vertical Reversing StartersNEMA Size
NEMA Contactors & StartersAdvantageWiring Diagrams
Fm and R
m A
re Electrical C
ontactsO
perated by the Mechanical Interlock
= Accessible Term
inals
Conductors E
xternal to Baseplate
Are Installer C
onnections
A-132
Stop
Fwd R
ev
3 2 4 5
March 2007
CA08102001K For more information visit: www.EatonElectrical.ca
Non-reversing and Reversing Contactors, NEMA Sizes 1 – 6
A L3
L2
L1
M
H1 H2X1 X2
T3
T2Motor
T1L3
L2
L1
M
H1 H2X1 X2
T3
T2Motor
T1
OptionalStop
Stop1
Start
Start2 3 Off
Hand
3Jumper P M
No Connection When Optional Start/Stop Pushbutton Used
3Optional P M
Emergency Stop E C
Automatic E Remote C ControlDevice
OptionalEmergency Stop
Mb Optional
Ma
StoppedG
RunningR
Mb Optional
Ma
StoppedG
RunningR
Cat. No. W201 Non-reversing Contactor3-Wire Control with Internal Holding Circuit
Cat. No. W201 Non-reversing Contactor2-Wire Control with Maintained HOA Switch
Forward
Reverse
Stopped Optional
3 – StartP – Run Permit
/StopE – PowerC – Common
F
3 P E C Fm
L1 L2 L3X1 H1
X2 H2
Optional L1EmergencyStop L2
RL3
RmOptional(Dashed Area)
3 P E C F R
F
F R RR
T1T2
R R G T3
Baseplatewith Components
as Supplied
T1 T2
T3
Motor
Stop Fwd Rev
3 2 4 5 Fm and Rm Are Electrical ContactsOperated by the Mechanical Interlock
Cat. No. W251 Vertical Reversing Contactor3-Wire Control with Internal Holding Circuit
Cat. No. W211 Horizontal Reversing Contactor C3-Wire Control with Internal Holding Circuit
Figure A-63. Typical Wiring DiagramsG) Sizes 5 and 6 horizontal reversing contactors have their Forward and Reverse contactor arrangement reversed. Reverse contactor is on left and
Forward contactor is on right.
Electrical
Interlocks
MechanicalInterlo
ck
3 4 98 5 2
E C
Tripped
Stopped
Reverse
Forw
ard
L1 L2 L3X
1 H1
Baseplate w
ith Com
ponents as Su
ppliedX
2 H2
Optional
Em
ergency S
top
MechanicalInterlo
ck3 – S
tartP
– Run P
ermit
F3 P E
C
R3 P E
C/S
topE
–L1
Pow
erC
–E
lectrical Interlocks
Rm
L2C
omm
on
L3F
FR
Fm
F R R
96 95 98 EC
Contacts
Reset
OLR
R R
G A
Show
nin E
nergizedS
tateReset
3 4 98 5 2E
CT1 T2 T3
WP
ON
I M
od.
(Option
al) Lighte
d Also
A
vailable(O
ptional)
May A
lso Be
Added
to
Forw
ard&
Reverse
Contactors
T2 T3
Mo
tor
T1
Fm and R
m A
re Electrical C
ontactsO
perated by the M
echanical Interlock
= Accessible Term
inals
Conductors E
xternal to Baseplate
Are Installer C
onnections
1S
top Fwd R
ev
3 2 4 5To
IMP
AC
C/IN
CO
M
Ne
twork
P
F
Non-reversing and Reversing Starters, NEMA Sizes 1 – 6
L3 T3
L2 T2
L1 T1 Motor L3
L2
T3
T2Motor A
M
H1 H2
X1 X2
(Current Sensors Are IntegralInside Starter Units)
L1
M
H1 H2
X1 X2
T1
(Current Sensors Are IntegralInside Starter Units)Optional
StartStop Trip Stop Start
TripInd./Reset To
Other
Stop1
Start2 3
Ind./Reset(When Used)
3P M
Stop 2 33
(When Used) IMPACC Network
E M Devices
No Connection When Optional Start/Stop Pushbutton Used
OptionalEmergency Stop
E C
Reset
OptionalEmergency Stop
CReset
PONI I1Mod. I2
Caution – UnplugIMPACC Plug To
Mb Optional
Ma
StoppedG
RunningR
Mb Optional
Ma
StoppedG
RunningR
DuringMaintenance
IMPACC Network PC
Cat. No. W200 Non-reversing Starter3-Wire Control with Internal Holding Circuit
Cat. No. W200 Non-reversing StarterInternal Holding Circuit, 3-Wire with IMPACC
Forward
Reverse
Stopped
98 TrippedOptional
3 – StartP – Run Permit
/StopE – PowerC – Common
FFm
3 P E C
L1 L2 L3X1 H1
X2 H2
EmergencyStop
Optional(Dashed Area)
L1
L2
RL3
Rm3 P E C
F
F R RR
R R G A
Contacts Shown in Energized
StateReset
96 95 98 E C
Reset
OLR
WPONI
T1 T2 T3
98
1Stop Fwd Rev
(Optional) Lighted Also
Available
Mod. (Optional)
May Also BeAdded toForward
& ReverseContactors
Baseplatewith
Componentsas Supplied
T1
To
T2 T3
Motor
3 2 4 5 IMPACC/INCOMNetwork
Cat. No. W250 Vertical Reversing Starter3-Wire Control with Internal Holding Circuit
Cat. No. W210 Horizontal Reversing Starter C3-Wire Control with Internal Holding Circuit
Figure A-64. Typical Wiring Diagrams
NEMA Contactors & StartersAdvantageWiring Diagrams
A-134March 2007
CA08102001K For more information visit: www.EatonElectrical.ca
G) Sizes 5 and 6 horizontal reversing contactors have their Forward and Reverse contactor arrangement reversed. Reverse contactor is on left andForward contactor is on right.
NEMA Contactors & StartersAdvantagePowerNet Communication Devices
A-134March 2007
CA08102001K For more information visit: www.EatonElectrical.ca
A
ContentsDescription Page
Central Monitoring Unit . . . . . A-134Product Operated Network
Interface (PONI) . . . . . . . . . . . A-136
Central Monitoring Unit
Central Monitoring Unit
Parameters Displayed■ Monitored values:
❑ Device description❑ 1A, 1B, 1C currents❑ Control voltage (excluding IQ500)❑ Present time, date❑ Resettable operation count❑ Run time, hours
■ Trip data — same as current values with cause of trip
■ Set points:❑ Device size❑ OL trip current setting (FLA
setting)❑ OL trip class❑ Ground fault protection —
ON/OFF❑ Phase loss/unbalance protection
— ON/OFF❑ Reset mode — AUTO/MANUAL❑ Frequency
Technical Data■ Device power requirement: 10 VA
maximum■ Frequency: 50/60 Hz■ Line characteristics: 120 or 240V AC
+20%, -20% (auto selected)■ Operating temperature: 0° to 70°C
(32° to 158°F)■ Storage temperature: -20° to 85°C
(-4° to 185°F)■ Humidity: 0 to 95%, R.H. non-
condensing■ Alarm contact ratings —
❑ 240V AC: 10A, resistive❑ 30V DC: 10A, resistive
Dimensions 5.38
(136.7)
(6 Holes)4.44
(112.8)
only) 9.38 (238.3)
Central Monitoring Unit from Eaton’s electrical business is a communications centre which transmits to and receives
(IQ500 only)❑ Phase unbalance % (IQ500 only)
4.44 (112.8)
.13 2.56 contactors or IQ500s equipped withPONI cards. The CMU can be mounted
Module set points — if LOAD CONTROL selected:
.25 (6.4)
(3.3) (65) 5.12
(130)
custom panel using the existing IQ cut- out dimensions.
The eight-digit alphanumeric display monitors active data, trip data or set points. The group of data being dis- played is indicated by one of three LEDs and is selected by the user. The two-digit alphanumeric display indi- cates the address of the device about which the data is being displayed. This address is also selected by the user.
Five LEDs are provided which indicate the present status of the selected starter. Two additional LEDs are also provided at the top of the panel, one which indicates that the CMU is OPERATIONAL, and another which indicates ALARM status. An ACKNOWLEDGE/RESET button permits the user to reset the CMU following a device trip.
The CMU can be interfaced into a larger PowerNet network with the addition of a PowerNet PONI Communications Module.
❑ Load shed delay time❑ Load resume level❑ Load resume delay time❑ Long acceleration time
If UNDERLOAD/JAM selected:
❑ Jam trip level❑ Jam trip delay time❑ Jam start delay time❑ Underload trip level❑ Underload trip delay time❑ Underload start delay time❑ Long acceleration time❑ Relay control
in Inches (mm)
2
Wiring Diagram
6Advantage CMU
J3 J51
A Alarm
Trip
2 2 Wire Connector3 (Supplied with CMU)45
J66 Communication
1. For Network Interconnection Use Twisted PairConductors. No. 18 AWG Shielded. 1
2. Refer to Starter Wiring Diagrams for ActualConnections.
3. A 150 Ohm (1/2 Watt) Carbon Composition120 or 7
240V AC 8Ground 9
6
4To IBM
Compatible Personal Computer
5
Module(Optional)
1
(Y) 1 23 (BL) 4View A
Resistor Unit Must Be Installed on the MostRemote Starter Terminals as Shown.
4. An Eaton‘s Cutler-Hammer CONI (Computer OperatedNetwork Interface) Card Must Be Inserted intothe Computer Frame. (See IL 17199)
5. Modular Telephone Connector. Type RJ11 is toBe Supplied by the Customer and Wired per ViewA Required at Computer.
6. Ground Shielding at Only One Place as Shown.7. Where Devices Are Daisy Chained, Tie Shielding
Together for Continuity.8. On Last Device in Network, Tie Back Shield and Tape.
7 7
8
3 R E S
OL Relay Contactor Starter
0 9 8 O 0 0F 0 0F PONI 2 1Communication
Module
IQ 500 3-Digit IncomAddress Register
Figure A-66. Typical Wiring Diagram
Product SelectionTable A-253. Central Monitoring UnitDescription Catalogue
