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Maritime consultancy delivering applied solutions for a carbon constrained future Aggregate investment for the decarbonisation of the shipping industry Raucci Carlo, Bonello Jean Marc, Suarez de la Fuente Santiago, Tristan Smith, Kasper Søgaard January 2020
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Maritime consultancy delivering applied solutions for a carbon constrained future

Aggregate investment for the

decarbonisation of the shipping industry

Raucci Carlo, Bonello Jean Marc, Suarez de la Fuente

Santiago, Tristan Smith, Kasper Søgaard

January 2020

2

Efficiency gains alone can’t achieve the IMO’s GHG reduction targets; a transition

to zero-carbon fuels and electricity from renewable energy resources is needed

Source: UMAS (2019)

2050 decarbonization (1.5oC aligned)Emissions (million tonnes CO2)

The International Maritime Organization has committed to reducing greenhouse gas

emissions from international shipping by at least 50% by 2050 (2008 baseline)

Scenario analysis suggests a leading role for ammonia with rapid growth post

2040 and between 75-99% market share by 2050

The scenarios suggest ammonia is likely to represent the least-cost pathway for

international shipping

Source: UMAS GloTraM (2019)

2050 decarbonization (1.5oC aligned)GJ

2070 decarbonization (IMO aligned)GJ

The investment in fuel supply infrastructure represents the major share of

decarbonisation investment costs

Source: UMAS GloTraM (2019)

Note: Sum of the investment costs up to 2050. Decarbonisation by 2050 scenario assuming a mix of NH3 production methods (SMR+CCS and electrolysis)

Investment costs up to 2050 capex only

Aggregate investment costsPercentage

Although this is associated with an

‘ammonia scenario’, it can be

considered close to other

decarbonisation pathways using

hydrogen and/or methanol. The

overall order of magnitude of

investment would be similar;

hydrogen would need less capex

investment for the supply

infrastructure, methanol likely a little

more. In all pathways a major

common element will be major

investment either in SMR/CCS,

electrolysis or some combination of

them both

Energy efficiency

technologies; 1%

Engines and storage ; 12%

Infrastructure for low-carbon

fuels; 87%

Source: UMAS GloTraM (2019)

Aggregate investment costs by scenarioUSD trillion

Total aggregate investment costs for decarbonisation by 2050 equal USD1.65

trillion across the three cost components

The total cost of decarbonisation up to 2050 is 27% higher in the 2050

decarbonisation scenario compared to a 2070 decarbonisation scenario

12% 12%

87%

88%

0,000

0,200

0,400

0,600

0,800

1,000

1,200

1,400

1,600

1,800

decarbonisation by 2050 decarbonisation by 2070

USD

Tri

llio

n

Energy efficiency technologies Engines and storage Infrastructure for low-carbon fuels

The investment in fuel supply infrastructure represents the major share of the

decarbonisation investment costs and is sensitive to the ammonia production pathway

Source: UMAS GloTraM (2019)

Note: The infrastructure costs exclude the infrastructure for renewable electricity production

For the SMR+CCS option, a cost of approximately 20 USD/ ton CO2 has been assumed

Fuel supply infrastructure represents approximately between 85% and 90% of

total cost of decarbonisation; cumulative total capital investment by 2050 is

estimated to be USD 1 – 1.9 trillion

Aggregate investment by scenario USD trillion USD trillion

The estimates includes

only capex. The

energy prices

(electricity and gas

prices) need to be

taken into account in

order to identify the

least cost production

option

85%88%

89%

0,000

0,200

0,400

0,600

0,800

1,000

1,200

1,400

1,600

1,800

2,000

produced withSMR+CCS

produced with amix of SMR+CCSand Electrolysis

produced withelectrolysis

Decarbonisation by 2070

supply infrastracture onboarrd ship

85.5%87.5%

89.0%

0,0000,2000,4000,6000,8001,0001,2001,4001,6001,8002,000

produced withSMR+CCS

produced with a mixof SMR+CCS and

Electrolysis

produced withelectrolysis

Decarbonisation by 2050

supply infrastracture onboarrd ship

7

0

100

200

300

400

500

600

700

800

900

1000

2031 2036 2041 2046 2051

Mt N

H3

decarbonisation by 2050 decarbonisation by 2070

Source: UMAS GloTraM (2019)

Note: assumes NH3 constant price of USD603/tonne from 2030; reported 2018 global ammonia capacity was 188Mt

Annual ammonia demand could increase by 670 to 946 million tonnes and represent

a potential 5 USD trillion market up by 2050

Growth in ammonia for shipping could represent +400% capacity increase relative

to 2018 global ammonia production capacity

Ammonia market opportunityMillion tonnes ammonia

The costs of the zero carbon fuel infrastructure would vary by supply configuration

and production pathway

Source: UMAS GloTraM (2019)

Capital cost breakdown for ammonia infrastructure by production

pathway under the decarbonisation by 2050 scenario

4%

43%

11%

8%

40%

29%

8%

6%

27%

14%

10%

$-

$200.000

$400.000

$600.000

$800.000

$1.000.000

$1.200.000

$1.400.000

$1.600.000

$1.800.000

based SMR+CCS based on Electrolisis

mill

ion

USD

Water treatment Electrolysier

Air separation Haber-Bosch

Refrigeration and NH3storage SMR+CCS

H2 compression & storage

• the capital costs associated

with the electrolysis of

hydrogen and the Haber Bosh

process represent a significant

share (~72%) when ammonia

is produced from electricity

• Whereas the cost associated

with the Haber-Bosch and

reforming of hydrogen plant

with carbon capture storage

process represent a significant

share (67%) when ammonia is

produced from SMR+CCS

APPENDIX

9

• Two global CO2 operational emissions target trajectories are identified. One assumes a full decarbonisation

by 2050 and another assumes a 50% reduction by 2050 and full decarbonisation by 2070.

• A significant technology change is expected to achieve such target trajectories

• The aim is to assess the aggregate scale of additional investment against a BAU scenario required to achieve

those targets.

• The additional investment includes: the ships (engines, storage and energy efficiency technologies) and the

low-carbon fuels supply infrastructure

The aim is to assess the investment required under two

decarbonisation scenarios

10

0

200

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600

800

1000

1200

2015 2022 2029 2036 2043 2050 2057 2064 2071 2078

Mill

ion

CO

2

decabonisation by 2050

50% reduction by 2050 andDecarbonisation by 2070

Global CO2 operational emissions target trajectories

Produced by UMAS: www.u-mas.co.uk

In these scenarios, the evolution of the fleet is based on a profit

maximization approach under a constraint on emissions trajectory

Profit-maximization approach to assess the future evolution of the shipping fleet

• The UMAS Global Transport Model (GloTraM) was used to simulate the evolution of the fleet. It enables a holistic analysis of the global shipping system, including how shipping activity, costs and emissions might change in response to developments in economic drivers such as fuel prices and to changing environmental regulation.

• The model assumes that individual owners and operators attempt to maximise their profits at every time step, by adjusting their operational behaviour and changing the technological specification of their vessels.

• At each time-step, the existing fleet’s technical and operational specification is inspected to see whether any changes are required. Those changes could be driven by regulation (e.g. a new regulation of SO2 and NOx emissions) or by economics (e.g. a higher fuel price incentivising uptake of technology or a change in operating speed). Taking the fleet’s existing specification as a baseline, the profitability of a number of modifications (e.g. technology, main machinery, design speed, and fuel choice) applied both individually and in combination is considered, and the combination that returns the greatest profit within the user-specified investment parameters (time horizon for return on investment, interest rate, and representation of any market barriers) is used to define a new specification for the existing fleet for use in the next time-step

• Further, a specification for newbuilds is also generated at each time step. At the baseline year the specification for newbuilds is taken as the average newbuild ship specification in the baseline year. Changes to the technology, main machinery, design speed, and fuel choice of the baseline ship are considered, such that the combination that meets current regulations and generates the highest profits within the constraints of the user-specified investment parameters is selected. The algorithm calculates the operational speed at the year when the newbuild enters the fleet.

• One output of the model is the carbon prices trajectory needed to meet the identified

emissions trajectory. It is calculated endogenously by the model in an iterative mode.

11

Modelling outputs showing the CO2 operational

emissions projections of a subset of the total fleet.

The subset covers ~70% of the operational energy

demand of the total fleet

The second y axis shows the associated estimated

carbon prices needed to achieve such emissions

trajectories

The modelled CO2 operational emissions

projections are in line with the identified target

trajectories within +/-10% degree of misalignment.

0

200

400

600

800

1000

1200

2016 2021 2026 2031 2036 2041 2046 2051m

illio

n t

on

s C

O2

CO2 operational emissions - decarbonisation by 2050

CO2 operational emissions - decarbonisation by 2070

Produced by UMAS: www.u-mas.co.uk

The scenarios assume an increase in transport demand resulting

in an increasing number of ships over time• The global shipping demand scenario that was used in both scenarios is the RCP 2.6 SSP2(1) , GloTraM global trade datasets were

adjusted to match this. Speed varies slightly between scenarios, but not so much as to materially impact fleet size

• The number of the modelled ships increases over time in all scenarios in a very similar way, reaching almost 90,000 ships in 2050

12(1) http://www.iiasa.ac.at/web/home/about/events/8.detlef.ssps_2.pdf

Notes: The blue lines indicate the GloTraM generated values while

the red lines indicate the input data values. Note that for container

vessels (unit_cont) there are two blue broken lines: one is based on

tonne to TEU ratios of 8 and the other a tonne to TEU ratio of 10.

Comparison of generated global transport work demand within

GloTraM against RCP2.6/SSP2 transport demand scenario for

the three ship types

Notes: The first time-step 2016 to 2021 there is a decreasing number of ships because the model estimates the

number of ships that would be active over the number of total ships available at base year. So, if demand is insufficient

some ships are laid-up.Produced by UMAS

The capital cost associated with the changes in energy efficiency

technologies are comparable with the BAU scenario

• The additional investment cost relative to the BAU scenario is

driven by market forces, overall this is comparable with the

decarbonisation scenarios because the latter uses a large amount

of low-carbon fuel to decarbonise.

• The scenario with decarbonisation by 2050 has a higher

investment in EEF technologies relative to the other scenarios (~

11%) which reflects the stringent emissions targets.

• The dry cargo fleet is the segment that invest the most, although, in

the decarbonisation by 2070 scenario, the container segment also

takes a significant share.

• As an illustrative example, the figures shows the trend over time of

annual amortized investment costs using an interest rate of 10%

13

0

2

4

6

8

10

12

14

2015 2020 2025 2030 2035 2040 2045 2050 2055

(Billion $

)

Year

Business As Usual Decarbonisation by 2050 Decarbonisation by 2070

Produced by UMAS

Produced by UMAS

The switch to other fuel/engine is the main driver of

decarbonisation.

14

• The capital cost for the machinery includes the cost of the

engines and of the fuel storage system

• The machinery cumulative investment represents 72% of the

total investment costs for shipping (machinery plus EEF

technologies costs) for the BAU scenario, 79% for the

decarbonisation by 2050 scenario and 80% for

decarbonisation by 2070 scenario.

• In both decarbonisation scenarios, there is a significant switch

to ammonia used in an internal combustion engine; this reflects

the higher investment costs in these scenarios.

• The machinery for ammonia vessels is estimated to cost

approximately twice as much as the conventional 2-stroke

engine with HFO tank.

• As an illustrative example, the figures show the trend over

time of annual amortized investment costs using an interest

rate of 10%

0%

20%

40%

60%

80%

100%

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Business As Usual

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Decarbonisation by 2050

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Decarbonisation by 2070

Produced by UMAS

Notes: This plot quantifies the investment cost of new machinery – either a new ship build or change of

machinery in the ship life – and EEF technologies. BAU scenario investment progressively increases

due to the insertion of new vessels and the EEF take-up, no retrofitted machinery is seen in this

scenario. Produced by UMAS

0

10

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30

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2015 2020 2025 2030 2035 2040 2045 2050 2055

(Billion $

)

Year

Business As Usual Total Decarbonisation by 2050 Total

The fuel mix is dominated by ammonia

15

• The fuel selection is a key element as it influences the investment costs of the main machinery (engines/fuel

storage) as well as the investment cost of the supply infrastructure

• The decarbonisation scenarios are characterised by a large take up of ammonia, reaching 99% of the

total energy demand in 2050 in the decarbonisation by 2050 scenario, and 84% in the decarbonisation

by 2070 scenario

• The decarbonisation by 2050 scenario shows a drastic switch to ammonia from 2040 onwards, with almost

100% of the fleet using ammonia by 2050.

• In the competition amongst low carbon fuels, ammonia results a most viable due to the competitive relative

price and lower capex for fuel storage onboard.

• Electric ships represents a very small share of the international fleet, therefore, the electricity demand in

the fuel mix is negligible

Produced by UMAS

The investment cost of the supply infrastructure for the low-carbon

fuels (ammonia and methanol) depends on the production

methods Approach

The fuel mix from the decarbonisation scenarios is used as fuels demand to estimate the additional investment cost for the supply infrastructure

Ammonia e methanol are the two zero carbon fuels that are taking up in the decarbonisation scenarios with ammonia being the dominant fuel, therefore, the supply infrastructure cost estimates are mainly representative of the ammonia supply infrastructure

The BAU scenario does not have any uptake of zero carbon fuels, therefore, we use the investment cost of the supply of zero carbon fuels as proxy of the additional investment required relative to the BAU scenario. This calculation overestimates the additional investment for the supply infrastructure because we are not discounting for the cost needed to expand the conventional oil-based infrastructure in the BAU scenario

The capital costs of each component of the supply infrastructure are obtained from available literature (see details in slide 22). The unit costs are kept constant over time. Rather than assuming technological improvements and efficiencies of scale over time, when appropriated middle values indicating a long-term future cost was used as indicated in the literature. For example for the electrolyser a constant value of 472 USD/KW has been assumed.

The fuels demand in conjunction with the capital costs of the components are used to compute the annualised investment costs

16

The investment cost of the supply infrastructure is given for three potential configurations:

1. The production of the fuels is based entirely on electrolysis process from 2030 onwards

2. The production of the fuels is based entirely on the SMR+CCS process from 2030 onwards

3. The production of the fuels is based entirely on the SMR+CCS process in 2030 and gradually shift on electrolysis process over time until be entirely based on electrolysis in 2050

The estimates of the investment required of the three potential configurations would provide the scale of aggregate investment needed under each decarbonisation scenario

H2

compression

and storageSMR+CCS

The production of ammonia and synthetic methanol needs hydrogen as input source.

This study assumes that hydrogen can be produced with the electrolysis or through the

reforming of natural gas and carbon capture technology (SMR+CCS)

The supply infrastructure investigated in this study

Electrolysis

plantHaber-Bosh

Water

Treatment

Air

separation Refrigeration

and NH3

storage

Electrolysis

plant

MeOH

synthesis

Water

Treatment

Carbon

Capture

(DAC)

MeOH

storageH2

compression

and storage

SMR+CCS

Ammonia

Methanol

Produced by UMAS

A rapid increase of NH3 shipping demand will require additional

annual production capacity and several NH3 production plants

going online every year up to 2050

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num

ber

of

pla

nts

need

ed

eve

ry y

ea

r

mill

ion

tonn

es

of

Nh3

Decarbonisation by 2050

NH3 demand

number of platns needed every year

NH3 additional annual capacity

Produced by UMAS

Note: Assuming capacity plant of 7000tonnes of ammonia per day

0,000

10,000

20,000

30,000

40,000

50,000

60,000

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nu

mb

er o

f p

lan

ts n

eed

ed e

very

yea

r

mill

ion

to

nn

es o

f N

h3

Decarbonisation by 2070

NH3 demandnumber of platns needed every yearNH3 additional annual capacity

The capital investment needed for the supply infrastructure of

ammonia depends on the production methods and the specific fuel

production pathways.

18

The capital needed for SMR+CCS route appears lower than the one needed for the electrolyser

route. Note that operational costs are not included in this figure.

$-

$20.000

$40.000

$60.000

$80.000

$100.000

$120.000

$140.000

$160.000

20

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mill

ion

USD

Decarbonisation by 2050

SMR_CCS route mix Electroliser route

$-

$20.000

$40.000

$60.000

$80.000

$100.000

$120.000

$140.000

$160.000

2026 2028 2030 2032 2034 2036 2038 2040 2042 2044 2046 2048 2050

mill

ion

USD

Decarbonisation by 2070

SMR_CCS route mix Electroliser route

Electrolysis and the Haber-Bosch process are the largest

contributors to fuel supply capital cost

19

• Focusing on the production of

ammonia, the capital costs

associated with the electrolysis of

hydrogen and the Haber Bosh

process represent a significant share

when ammonia is produced from

electricity

• Whereas the cost associated with

the Haber-Bosch process represents

a significant share when ammonia is

produced from SMR+CCS, followed

by the reforming of hydrogen plant

with carbon capture storage

20

Description Values Note Key input assumptions

Ammonia plant production 6943 tpd

Methanol plant production 6164 tpd

Operational hours 7000 hr/year

Ammonia plant investment cost (Electrolysis) ~3.1 billion USD

Water Treatment 4%, Electrolysis 43%, Haber-Bosch 29%, H2 compression and

storage 11%, Air separation 8%, Refrigeration and NH3storage 6%

472 USD/KW Electroliser14.5 $2010/GJ/yr SMR+CCS

3540 USD/kg/NH3 h Haber-BoschReplacement costs for the electroliser are also considered and added to the capital

cost, so that: - for the plants built from 2026 to 2030, the

electrolyser stack needs to be replaced three times up to 2050,

- for the plant built from 2031 to 2040, the electrolyser needs to be replaced two times

up to 2050

Ammonia plant investment cost (SMR+CCS) ~2.6 billion USDSMR+CCS 27%, H2 compression and storage 15%, Air separation 11%, Refrigeration and

NH3storage 8%, Haber-Bosch 40%,

Operational period 30 years

Supply infrastructure assumptions

Maritime consultancy delivering applied solutions for a carbon constrained future

www.u-mas.co.uk

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For more information contact:

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