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AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These...

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860647710 Issue 1, Jan 2019 www.commscope.com AGL Panel Page 1 of 14 General The AGL panel is designed for use in rack, which has a faceplate. It can be installed with G2 modules and fiber management trough. The G2 modules and fiber management trough must be purchased separated. These panels are intended for indoor use, but may be used outdoors in a suitable enclosure. Ordering information is listed below: Material ID Part No. Description 760241517 AGL-1U-FX 1U shelf, Open Rear, Fixed 760241518 AGL-1U-ANG-FX 1U shelf, Open Rear, Angle, Fixed 760242453 AGL-1U-SL 1U shelf, Open Rear, Sliding 760242454 AGL-1U-ANG-SL 1U shelf, Open Rear, Angle, Sliding 760242455 AGL-1U-DRW-SL 1U shelf, Drawer, Sliding 760242475 AGL-1U-ENC-FX 1U shelf, Enclosed, Fixed 760242476 AGL-1U-ENC-SL 1U shelf, Enclosed, Sliding 760241517 AGL-1U-FX 760241518 AGL-1U-ANG-FX 760242453 AGL-1U-SL 760242454 AGL-1U-AGL-SL ©2019 CommScope, Inc. All rights reserved
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Page 1: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860647710 Issue 1, Jan 2019 www.commscope.com

AGL Panel

Page 1 of 14

General

The AGL panel is designed for use in rack, which has a faceplate. It can be installed with G2 modules and fiber management trough. The G2 modules and fiber management trough must be purchased separated. These panels are intended for indoor use, but may be used outdoors in a suitable enclosure.

Ordering information is listed below:

Material ID Part No. Description

760241517 AGL-1U-FX 1U shelf, Open Rear, Fixed

760241518 AGL-1U-ANG-FX 1U shelf, Open Rear, Angle, Fixed

760242453 AGL-1U-SL 1U shelf, Open Rear, Sliding

760242454 AGL-1U-ANG-SL 1U shelf, Open Rear, Angle, Sliding

760242455 AGL-1U-DRW-SL 1U shelf, Drawer, Sliding

760242475 AGL-1U-ENC-FX 1U shelf, Enclosed, Fixed

760242476 AGL-1U-ENC-SL 1U shelf, Enclosed, Sliding

760241517 AGL-1U-FX 760241518 AGL-1U-ANG-FX

760242453 AGL-1U-SL 760242454 AGL-1U-AGL-SL

©2019 CommScope, Inc. All rights reserved

Page 2: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 2 of 14

760242455 AGL-1U-DRW-SL 760242475 AGL-1U-ENC-FX

760242476 AGL-1U-ENC-SL

How to Contact Us

• To find out more about CommScope ® products, visit us on the web at http://www.commscope.com/

• For technical assistance, customer service, or to report any missing/damaged parts, visit us at http://www.commscope.com/SupportCenter

Tools Required

• Phillips-head screwdriver

Parts List

Verify parts against the parts list below:

Quantity Description

1 Shelf assembly (fixed or sliding)

4 #12-24 x 1/2-inch screws for 19-inch and 23-inch (483mm) rack mounting

Important Safety Cautions

• Disconnected optical components may emit invisible optical radiation that can damage your eyes. Never look directly into an optical component that may have a laser coupled to it. Serious and permanent retinal damage is possible. If accidental exposure to laser radiation is suspected, consult a physician for an eye examination.

• Wearing safety glasses during installation of this shelf is recommended. Although standard safety glasses provide no protection from potential optical radiation, they offer protection from accidental airborne hardware and cleaning solvents.

!

Page 3: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

www.commscope.com 860456664 Instruction Sheet

Page 3 of 14

Installation for 760241517 & 760241518

760241517 760241518

1. Open the package, open arm, and install the rear plate to arm.

Mount Shelf to Rack

1. Determine the rack size and desired mounting location.

• For 19-inch (483mm) rack – Mount shelf to rack using the pre-installed mounting brackets and four #12-24 x 1/2-inch screws (provided) as shown.

• For 23-inch (584mm) rack – Use G2-23BRKT accessory kit (available separately) and install two conversion brackets to pre-installed mounting brackets, using four #10-32 x 3/8-inch conversion screws included in accessory kit. Use one conversion bracket and two screws per side. Mount shelf to rack using four #12-24 x 1/2-inch screws (provided as part of basic shelf).

• For ETSI rack – Use G2-23BRKT accessory kit (available separately) and install one conversion bracket to either of the pre-installed mounting brackets, using two of four #10-32 x 3/8-inch conversion screws included in accessory kit. The shelf will not be centered when mounted in rack. Mount shelf to rack using four M6 x 12mm screws (not be provided as part of basic shelf).

Faceplate

12-24 mountingscrew (4 places)

Standoff(2 places)

Rear plate

Rear plate Arm

Page 4: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 4 of 14

Install the Modules to the Shelf (For all shelfs)

Install the Front Trough to the shelf (Only for 760 241517 / 760242453 / 760242455 / 760242475 / 760242476)

Note:

1. The Front Trough 760193938 should be purchased separately. 2. For 760242475 / 760242476, using the screw #8-32 x 3/8 inch 2 pcs (provided as part of the Trough). 3. For 760241518 / 760242453 / 760242455, using the screw M4 x 8mm 2 pcs (not provided).

Module

Front Trough

Screw

(8-32X3/8 or M4x8mm)

Page 5: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

www.commscope.com 860456664 Instruction Sheet

Page 5 of 14

Install the Tray to shelf (Only for 760242455 / 760 242475 / 760242476)

Note:

1. The Tray Kit 760241378 should be purchased separately. 2. Using M3 x 6mm 2 pcs to install the tray shelf (provided as part of the Tray Kit).

Cable Fixed

760241517 & 760241518

Tray Kit

Screw M3 x 6mm 2 pcs

Cable

Nylon cable tie

Page 6: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 6 of 14

760242453 & 760242454

760242455

Cable Nylon cable tie

Remove the rear plate

Cable Nylon cable tie

Page 7: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

www.commscope.com 860456664 Instruction Sheet

Page 7 of 14

760242475 & 760242476

Cable Gland Method (Preferred)

Hose Clamp Method (Alternate)

Fiber cable

Cable entry slot

Cable gland nut

Cable gland

Hose clamps(install overouter sheathof cable only)

Build up cablediameter usingtape as required

Page 8: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 8 of 14

Note: For smaller diameter cables, the 600-SRF kit (ordered separately) provides two liquid-tight fittings with a smaller inside diameter. The smaller diameter fittings would be more appropriate for these cables.

Route and Secure Fiber Cable (Fixed Shelf)

Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

1. Loosely secure fiber cable to equipment rack upright approximately 3 inches (76mm) above or below shelf, using cable tie or hook-and-loop strip. Leave approximately 48-inch (2.1m) length of cable to route into shelf.

2. Fiber cables may enter shelf from either right side, left side or rear apron. Carefully loop fiber cable to rear of shelf on either side and continue to feed cable over top of rear apron. Loosely secure cable to rear of shelf as shown above, using a cable tie or hook-and-loop strip.

3. Temporarily store slack fibers in shelf.

4. Remove plug from appropriate size opening in shelf to accommodate cable gland on fiber cable. Select an opening on rear apron or either right or left side that will be most advantageous for cable entry.

5. Completely loosen gland nut from cable gland.

Cablegland

Rear apron

Cable tie orhook-and-loop strip

Cable tie orhook-and-loop

below shelf

Side entry

Fiber cables approximately

Store slack fiber in shelf

Rearentry

strip 3 inch(76mm)

48 inch(1.2m) length each

Page 9: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

www.commscope.com 860456664 Instruction Sheet

Page 9 of 14

6. Feed fibers and subunit tubes through opening in shelf and temporarily coil fibers loosely inside shelf.

7. Rotate gland nut as required to allow it to pass through opening and enter shelf. Note: It may be necessary to temporarily remove a plug from an adjacent opening to provide sufficient clearance for gland nut to be inserted through opening.

8. Insert threaded body of cable gland into opening and tighten gland nut onto threaded section to secure cable gland unit to shelf.

Route and Secure Fiber Cable (Sliding Shelf)

1. Fiber cables may enter shelf from either right side, left side or rear apron. Carefully loop fiber cable to rear of shelf on either side and continue to feed cable over top of rear apron. Loosely secure cable to rear of shelf as shown above, using a cable tie or hook-and-loop strip.

2. Temporarily store slack fibers in shelf.

3. Remove plug from appropriate size opening in shelf to accommodate cable gland on fiber cable. Select an opening on rear apron that will be most advantageous for cable entry.

4. Completely loosen gland nut from cable gland.

5. Feed fibers and subunit tubes through opening in shelf and temporarily coil fibers loosely inside shelf.

6. Rotate gland nut as required to allow it to pass through the opening and enter shelf. Note: It may be necessary to temporarily remove a plug from an adjacent opening to provide sufficient clearance for gland nut to be inserted through opening.

7. Insert threaded body of cable gland into opening and tighten gland nut onto threaded section to secure cable gland unit to shelf.

Store slack fiber in shelf

Sliding shelffully extended

Cable ties orhook-and-loop strips installedon outside of shelf slide

Cable tie orhook-and-loop

below shelf

Method AFiber cable looped to shelf slideon opposite side of panel fromentry point into shelf

Method BFiber cabledressed overshelf slide

Fiber managementbar

Cable gland

Cable tie orhook-and-loop strip

Plugs(typical)

Rearapron

strip 3 inch(76mm)

Page 10: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 10 of 14

Method A

1. Working back from where the fiber cable enters shelf (at a cable gland), carefully loop cable over rear fiber management bar and then to outside of shelf slide on opposite side of panel from cable entry point as shown. Maintain cable in as small of a radius as possible while not exceeding minimum bend radius for cable. Secure fiber cable to shelf slide in at least two places using cable ties or hook-and-loop strips threaded through slots and punches provided in rails. Do not secure cables to fiber management bar.

2. From shelf slide, route cable to equipment rack and loosely secure cable to rack upright approximately 3 inches (76mm) above or below shelf, using a cable tie or hook-and-loop strip.

Note: Do not exceed minimum bend radius for fiber cable.

3. Verify that shelf retracts and extends fully before proceeding.

Method B

Note: This method reduces the slack loop length at rear of shelf but it requires an open space of at least 1U above a 1U shelf to work. 2U shelves do not have this restriction.

1. Working back from where the fiber cable enters shelf (at a cable gland), carefully loop cable over rear fiber management bar and then across shelf slide on opposite side of chassis from cable entry point as shown. Maintain cable in as small of a radius as possible while not exceeding the minimum bend radius for the cable. Do not secure cables to fiber management bar or dra wer slide.

2. Route cable to equipment rack and loosely secure cable to rack upright approximately 3 inches (76mm) above or below shelf, using a cable tie or hook-and-loop strip.

3. Verify that shelf retracts and extends fully before proceeding.

4. Figure below shows typical fiber loop when shelf is retracted.

Method B

Method A

Slack loop of fibercables with shelf inretracted position

Cable ties orhook-and-loop strips

Shelf fully retracted

Page 11: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

www.commscope.com 860456664 Instruction Sheet

Page 11 of 14

Splice Tray Kit (760241378, ordered separately) The stackable splice tray’s L x W x H is 220mm x 102mm x 10.2mm and its capacity is as below:

Cable type Store capacity Splice capacity SMOUV holder type SMOUV layer

0.25mm single fiber 48F 48F SMOUV 1120-1 L=45mm

or

SMOUV 1120-2 L=60mm

Single layer for (Max 24F)

Dual layer for (Max 48F) 0.9mm single cable 48F 48F

The transparent plastic top cover is snapped on to protect the routed fiber and splices while providing optimum visibility for inspection. Multiple trays could be snapped and stacked directly. Hinged design is also for easily operation and maintenance.

This product can be used indoor or outdoor in a suitable protective enclosure.

Note: Sample product image is shown as Figure 1.

Figure 1

Tools Required

• Cable Stripper and cutters • Fusion splice machine and related tools

Verify parts against parts list below:

Quantity Description

1pc FOSC550A IL TRAY

1pc FOSC550A IL TRAY LID

2pcs SMOUV HOLDER

48pcs SMOUV-1120-01 (Not shown in Figure 2)

4pcs TRAY TABS CH (Not shown in Figure 2)

2pcs SCR,FH,TAP,XRES,M3X6,STL,TRICHRBLU (Not shown in Figure 2)

0.2m FOAM-STRIP-EPDM-ZK-15X1 (Not shown in Figure 2)

0.2m SPIRAL TUBE (Not shown in Figure 2)

8pcs NYLON TIE WRAP 142MM (Not shown in Figure 2)

Page 12: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 12 of 14

Step 1 – Prepare tray kits for splicing

1. Remove the cover from the tray kit, also remove the film if there’s film on the cover as shown Figure 3.

Figure 3

2. It is recommended to use same side tray cable entrances for the pigtails entry, the other side for incoming cables. For example, for the pigtails, we could use the back side two cable entrances, the back-left side for 24F 0.9mm single cables, back-right side for another 24F. For the incoming cables, use the front side cable entrance, the front-right side for 48F cables if they are from the left side opening of shelf, otherwise use the front-left side, as Figure 4.

Figue 4

Step 2 – Prepare the pigtails with LC/SC connectors for splicing

1. Be sure sufficient slack exists for pigtails inside the shelf when the splicing tray used.

2. Twine foam around 24F pigtails after reserving approximately 500mm length of cables for splicing. Choose the back-right side tray cable entrance for cable entry.

3. Using the provided nylon tie wrap, loop it through the slot in the tray and around foam. Tighten cable tie for fixture. Make sure the head of the cable tie is on the bottom side of the foam, as Figure 5.

Page 13: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

www.commscope.com 860456664 Instruction Sheet

Page 13 of 14

4. Route fibers in the tray, use foam to hold it temporary if needed as Figure 5. While splicing, first batch 12F as the first layer, second batch 12F as the second layer put in the SMOUV holder A.

Figue 5

5. Twine foam around another 24F pigtails after reserving approximately 250mm length of cables for splicing. Choose the back-left side tray cable entrance for cable entry.

6. Using the provided nylon tie wrap, loop it through the slot in the tray and around foam. Tighten cable tie for fixture. Make sure the head of the cable tie is on the bottom side of the foam, as Figure 6.

7. Route fibers in the tray and use foam to hold it temporary if needed as Figure 6. While splicing, first batch 12F as the first layer, second batch 12F as the second layer put in SMOUV holder B.

Figure 6

Step 3 – Prepare Incoming Cable for Splicing

1. Be sure sufficient slack exists for 900µm incoming cables inside the shelf when the splicing tray used.

2. Twine foam around 48F single cables after reserving approximately 250mm length of cables for splicing. Choose the back-right side tray cable entrance for cable entry, assumed the cable is from the left side opening of the shelf as Figure 7; otherwise, choose the back-left side tray cable entrance.

3. Using the provided nylon tie wrap, loop it through the slot in the tray and around foam. Tighten cable tie for fixture. Make sure the head of the cable tie is on the bottom side of the foam as Figure 7.

Page 14: AGL Panel - CommScope · 2019-12-30 · Route and Secure Fiber Cable (Fixed Shelf) Note: These instructions cover only the cable gland method of securing fiber cables to the shelf.

860456664 Instruction Sheet

www.commscope.com

Page 14 of 14

Figure 7

Step 4 – Splicing, install the tray tabs, install t he cover

1. Splice 48F fibers per related instructions. Route spliced fibers into tray and secure SMOUVs in SMOUV holders before continuing with splicing. Splicing finished is shown as Figure 8.

Figure 8 2. Install the four tabs and ensure no fibers are snagged, pinched in the tray, then install the cover as

Figure 9.

Figure 9

Note: It is recommended to splice in one layer in the SMOUV holder if no more than total 24F fibers splicing application in a tray.


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