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14603 CHRISMAN HOUSTON, TEXAS 77039 (281) 999-8665 FAX: (281) 999-8666 or (888) 726-5438 Instructions, Parts and Maintenance Manual AIR WINCH MODEL K6UL – K6UL35WF Warning! Review “WINCH OPERATING PRACTICES” Prior to use. Always operate, inspect and maintain this winch in accordance with American National Standards Institute Safety Code (ANSI B30.7) and any other applicable safety codes and regulations. This winch is only a component of the lifting system, which must be designed by qualified personnel.
Transcript
Page 1: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

14603 CHRISMAN HOUSTON, TEXAS 77039 (281) 999-8665 FAX: (281) 999-8666 or (888) 726-5438

Instructions, Parts and Maintenance Manual

AIR WINCH MODEL K6UL – K6UL35WF

TRANSOCEAN OFFSHORE P.O. GLOBE-0000380836

RAM Job# RS8839 S/N ???????

Warning!Review “WINCH OPERATING PRACTICES” Prior to use.

Always operate, inspect and maintain this winch in accordance with American National Standards Institute Safety Code (ANSI B30.7) and any other applicable safety codes and regulations.

This winch is only a component of the lifting system, which must be designed by qualified personnel.

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Page 1 of 2

TABLE OF CONTENTS

Warning Tags Safety Guidelines Winch Operating Practices

1.0 General Information 1.1 User Responsibility and Safety Precaution 1.2 Introduction

1.2.1 Purpose 1.2.2 Model Number, Serial Number, and Options 1.2.3 Warranty 1.3 Equipment Description

1.3.1 Capabilities and Limitations 1.3.2 Specification and Descriptive Data 2.0 Functional Description 2.1 Major Assembles

2.1.1 Drive Assembles 3.0 Installation Instructions 3.1 Site Selection 3.2 Handling 3.3 Installation Procedures 3.3.1 Welding/Bolt Down 3.3.2 Requirements Prior to Start Up 3.4 Installation Checkout 3.4.1 Phase-1 Installation Inspection 3.4.2 Phase-2 Start Up and Preliminary Test

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Page 2 of 2

3.5 Cable Installation Contents to be continued

3.5.1 Cable Termination on Drum 3.5.2 Spooling Cable onto Drum 4.0 Operating Instructions

4.1 Operator Start Up 4.2 Shutdown 4.3 Brake Release Valve

5.0 Preventive Maintenance 5.1 Introduction

5.2 Maintenance Plan 5.2.1 Lubrication Schedule 5.2.2 Cleaning 5.2.3 Cable and Hoses 5.2.4 Brake Adjustment 5.2.5 General Inspection 5.2.6 Bushing Replacement

6.0 Component Removal/Replacement Appendices RAM Winch & Hoist Parts Information K6UL Utility Rating Performance Characteristics K6UL General Assembly Manual Brake Drawing K6UL General Assembly Auto Brake Drawing K6UL-20AM General Arrangement K6UL-20AM1 General Arrangement K6UL-24AX1 General Arrangement K6UL-20AM317 Pendant Control K6UL Parts Illustration Sheet 1 K6UL Parts Illustration Sheet 2 K6UL Auto Band Brake Parts Illustration K6UL Disengaging Clutch Parts Illustration K6UL Remote Control Parts Illustration K6UL Parts List K6UL Air Schematic K6UL Drum Guard Arrangement Drawing K6UL Recommended Spare Parts List Component Data Sheets

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cclements
See Performance Chart
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There is a bleeder valve adjustment on the side of the housing that holds the release valve. The valve is set at the factory, but after time and with continuous use, the valve may require some adjustment. This bleeder valve sets the rate at which the brake is released. This gives the winch precise spotting control in the payout mode with rated load.

When the valve handle is in the center position, there should be no air coming out of the release valve to the brake. If there is even a small amount going to the brake, this will prevent the quick exhaust from exhausting the brake air and allowing the brake to set. Adjustment is trial and error and should be done in small increments. If it is adjusted too far, the brake will not release or will release too fast.

5.0 Preventative Maintenance 5.1 Introduction This section gives necessary information for periodic and preventive maintenance, and for some

repairs or replacements. For further information, service assistance or problems, call RAM Winch & Hoist Service Department.

5.2 Maintenance Plan 5.2.1 Lubrication Schedule Under normal operating conditions on a permanent installation, the following lubrication

schedule is recommended: 1. The gear reducer is filled with grease (Citgo Lithoplex RT-NLGI No.2 or equal) at the

factory. After 500 hours of operation, remove 1 ¼” plug on gear case and check. If unit needs more grease then add thru this hole.

2. Lubricate the bearings with Citgo Lithoplex RT-NLGI No.2 or equal at 50 hour intervals.

3. WARNING: Lubricate the motor before operating the winch. To avoid leakage during shipment the oil is drained from the motor. A sufficient quantity of oil for filling each unit is packed with the winch. Make certain the proper lubricant is used for each unit. Make certain the oil level plugs and drain plugs are securely threaded in place. Remove the vent cap and oil level plug. Pour the recommended oil into the motor case until it starts to come out the level plug hole. Replace the level plug and vent cap.

Motor Lubrication

Check oil daily and maintain level with opening in the side of the motor case. If the winch is being used more than four (4) hours per day, it may be necessary to check the level more often.

When the winch is subject to temperatures above freezing: After the winch has been idle for several hours or overnight, loosen the drain plug located at the bottom of the motor case and allow the accumulated water to drain out. After draining the water, tighten the plug in the bottom and remove a similar plug on the side of the motor case.

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Unscrew the vent cap and pour a sufficient quantity of the recommended oil through this opening to bring the oil level up to the side opening.

When the winch is subject to freezing temperatures: Allow the winch to remain idle long enough for the water content in the motor case to separate from the oil, but not long enough for it to freeze. Drain the water and replenish the oil as above. Should this procedure be impractical, drain the entire contents for the motor case immediately after operation ceases, and pour the oil back into the motor case before resuming operation. If not drained, a sufficient quantity of water will eventually accumulate and the oil splasher will freeze fast.

For temperatures 30° to 80°F (-1.1° to 26.6°C) use SAE 20 or 20W motor oil. For temperatures below 30°F (-1.1°C) use SAE 10 or 10W motor oil. For temperatures above 80°F (26.6°C) use SAE 30 motor oil.

** CAUTION **

DO NOT LUBRICATE WHILE UNIT IS OPERATING

4. Check the air supply lubricator prior to running and during operation. Do not operate without oil in the lubricator as this may damage the air motor. The lubricator should be set at about 10-15 drops per minute.

LUBRICATION SCHEDULE

LOCATION TYPE OF LUBRICANT REPLACEMENT SCHEDULE

Gear Reducer (Citgo Lithoplex RT-NLGI No.2 or equal)

Once per Year

Air Motor Oil SAE 30 Wt As required by usage Outboard Drum Bearing (Citgo Lithoplex RT-NLGI

No.2 or equal) Every 200 hours of operation

Air Motor Lubricator Oil SAE 10 Wt Daily or as required for heavy use

5.2.2 Cleaning The winch will last longer and easier to maintain if it is kept relatively free of oil, dirt and rust.

Rinsing as often as possible with fresh water will help minimize corrosion. 5.2.3 Cables and Hoses All hose assemblies in service should be checked periodically for leaks, abrasions, kinks, cover

blister or other damage. Assemblies showing signs of wear or damage must be replaced before they cause failure or create a hazard.

5.2.4 Brake Adjustment

To adjust the brake, rotate the Brake Adjusting Nut (127). Threading the nut further down the Brake Adjusting Screw (126) tightens the brake; backing the nut off loosens the brake.

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APPENDICES

RAM Winch & Hoist Parts Information K6UL Utility Rating Performance Characteristics K6UL General Assembly Manual Brake Drawing K6UL General Assembly Auto Brake Drawing K6UL-20AM General Arrangement K6UL-20AM1 General Arrangement K6UL-24AX1 General Arrangement K6UL-20AM317 Pendant Control K6UL Parts Illustration Sheet 1 K6UL Parts Illustration Sheet 2 K6UL Auto Band Brake Parts Illustration K6UL Disengaging Clutch Parts Illustration K6UL Remote Control Parts Illustration K6UL Parts List K6UL Air Schematic K6UL Drum Guard Arrangement Drawing K6UL Recommended Spare Parts List

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cclements
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cclements
K6UL35WF
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cclements
K6UL35WF
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cclements
Pencil
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11/1

9/20

13

11/1

9/20

13CK

D:E.

SO

ESAN

TOD

WN

:

ENG

:

11/1

9/20

13

TITL

E:

11/1

9/20

13

GEN

ERAL

ARRAN

GEM

ENT,

K6U

L-20

AM1

SIZE

:

NA

S001

793

SHT:

SCAL

E:

DW

G N

UM

BER:

REV

:

PART

NU

MBE

R:

NTS

OF

1

0

1

B

THIS

DRA

WIN

G I

S TH

E PR

OPE

RTY

O

F RAM

ITC

. TH

E D

ESIG

N A

ND

DAT

ASH

OW

N I

NCL

UD

ES P

ROPR

IETA

RY

INFO

RM

ATIO

N T

HAT

DES

CRIB

ES

RAM

ITC

. PR

OD

UCT

S. T

HE

BOR

ROW

ER B

Y RE

CEIP

T AN

D

RET

ENTI

ON

OF

THE

DRA

WIN

G

AGR

EES,

TH

AT E

XCEP

T AS

EX

PRES

SLY

AUTH

OR

IZED

IN

W

RITI

NG

BY

RAM

ITC

., IT

WIL

L (1

) O

NLY

USE

TH

E D

RAW

ING

OR

THE

DES

IGN

AN

D D

ATA

SHO

WN

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R T

HE

PURPO

SE I

NTE

ND

ED B

Y RAM

ITC

; (2

)N

OT

LOAN

, RE

PRO

DU

CE, E

XHIB

IT O

RD

ISTR

IBU

TE T

HE

DRA

WIN

G O

R A

NY

COPY

OF

THE

DES

IGN

OR

DAT

A SH

OW

N F

OR U

SE B

Y AN

Y O

THER

TH

AN R

AM I

TC.,

AND

(3)

UPO

N

DEM

AND

RET

URN

TH

E D

RAW

ING

, AL

L CO

PIES

AN

D A

LL M

ATER

IAL

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HER

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OM

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N H

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RY

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ND

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ITIA

L REL

EASE

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9/20

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41 1

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69 5

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CG

CG

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UM

C L

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RU

M

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RU

M W

IDTH

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1/2

RE

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ER

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2 N

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7 5/

8

11 5

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AU

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D B

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KE

AU

TOM

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CB

AN

D B

RA

KE

L

1/16 CG

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L

LD

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M C

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1/16

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UM

C

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16 3

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23 1

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1

TYP

.

7/8

L16

7/1

6

2 1/

2

NO

TES:

1

. WE

IGH

T O

F U

NIT

W/O

WIR

E R

OP

E IS

AP

PR

OX

IMA

TELY

190

0 LB

S.

2

. ALL

DIM

EN

SIO

NS

AR

E IN

INC

HE

S U

NLE

SS

OTH

ER

WIS

E N

OTE

D.

3

. UTI

LITY

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NS

UM

PTI

ON

IS 3

50 C

FM A

T 90

PS

I FO

R F

ULL

RA

TED

PE

RFO

RM

AN

CE.

24Ø

DR

UM

FLA

NG

E

Page 43: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

VIE

W A

-A

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

AA

BB

CC

DD

125

SURFA

CEFI

NIS

H:

SURFA

CE F

EATU

RES

: M

ACH

INED

PAR

TS O

NLY

T.I.

R

.00

5

PE

RPE

ND

ICU

LAR

.0

15

FLAT

NES

S

.010

P

ARAL

LEL

.

015

SEE

NO

TES

X.X

±0.

03X.

XX

±0.0

15X.

XXX

±

0.00

5FR

ACTI

ON

±

1/16

ON

ALL

M

ACH

INED

SUR

FACE

S

DIM

ENSI

ON

S:

BREA

K AL

L SH

ARP

EDG

ES

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D:

ALL

DIM

ENSI

ON

S AR

E IN

IN

CHES

AND

ALL

TO

LERA

NCE

S AR

E AS

STA

TED

3rd

AN

GLE

PRO

JECT

ION

DO

NO

T SC

ALE

K6U

L-20

AM1

TBD

LBS.

NA

EST.

FIN

ISH

EDW

EIG

HT

ORIG

INAL

JO

B N

O.

MO

DEL

NU

MBE

RN

EXT

ASSE

MBL

Y

ANG

LES:

±0.

APVD

: M. W

EHM

EYER

M. W

EHM

EYER

M. W

EHM

EYER

11/1

9/20

13

11/2

0/20

13CK

D:E.

SO

ESAN

TOD

WN

:

ENG

:

11/1

9/20

13

TITL

E:

11/1

9/20

13

GEN

ERAL

ARRAN

GEM

ENT,

K6U

L-24

AX1

SIZE

:

NA

S001

792

SHT:

SCAL

E:

DW

G N

UM

BER:

REV

:

PART

NU

MBE

R:

NTS

OF

1

0

1

B

THIS

DRA

WIN

G I

S TH

E PR

OPE

RTY

O

F RAM

ITC

. TH

E D

ESIG

N A

ND

DAT

ASH

OW

N I

NCL

UD

ES P

ROPR

IETA

RY

INFO

RM

ATIO

N T

HAT

DES

CRIB

ES

RAM

ITC

. PR

OD

UCT

S. T

HE

BOR

ROW

ER B

Y RE

CEIP

T AN

D

RET

ENTI

ON

OF

THE

DRA

WIN

G

AGR

EES,

TH

AT E

XCEP

T AS

EX

PRES

SLY

AUTH

OR

IZED

IN

W

RITI

NG

BY

RAM

ITC

., IT

WIL

L (1

) O

NLY

USE

TH

E D

RAW

ING

OR

THE

DES

IGN

AN

D D

ATA

SHO

WN

FO

R T

HE

PURPO

SE I

NTE

ND

ED B

Y RAM

ITC

; (2

)N

OT

LOAN

, RE

PRO

DU

CE, E

XHIB

IT O

RD

ISTR

IBU

TE T

HE

DRA

WIN

G O

R A

NY

COPY

OF

THE

DES

IGN

OR

DAT

A SH

OW

N F

OR U

SE B

Y AN

Y O

THER

TH

AN R

AM I

TC.,

AND

(3)

UPO

N

DEM

AND

RET

URN

TH

E D

RAW

ING

, AL

L CO

PIES

AN

D A

LL M

ATER

IAL

COPI

ES T

HER

EFR

OM

.

AA

REV

ISIO

N H

ISTO

RY

REV

DES

CRIP

TIO

ND

ATE

ECN

0IN

ITIA

L REL

EASE

11/1

9/20

13-

L

LL

L

L

LN

OTE

S:

1. W

EIG

HT

OF

UN

IT W

/O W

IRE

RO

PE

IS A

PP

RO

XIM

ATE

LY 1

900

LBS

.

2. A

LL D

IME

NS

ION

S A

RE

IN IN

CH

ES

UN

LES

S O

THE

RW

ISE

NO

TED

.

3. U

TILI

TY C

ON

SU

MP

TIO

N IS

350

CFM

AT

90 P

SI F

OR

FU

LL R

ATE

D P

ER

FOR

MA

NC

E.

69 5

/16

23 7

/8D

RU

M W

IDTH

24

DR

UM

FLA

NG

E

41 3

/8

33 1

/16

23 1

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19 5

/16

Ø1

1/2

NP

TA

IR IN

LET

22 9

/16

Ø1

1/2

NP

TA

IR IN

LET

17 1

1/16

DR

UM

C

CG

CG

CG

Ø1

1/2

LUB

RIC

ATO

R

Ø1

1/2

RE

GU

LATO

R

Ø1

1/2

FILT

ER

Ø1

1/2

RE

GU

LATO

R

12 3

/4Ø D

RU

M

AU

TOM

ATI

CB

AN

D B

RA

KE

AU

TOM

ATI

CBA

ND

BR

AKE

7 15

/16

Ø1

1/2

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TA

IR IN

LET

11 5

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17 1

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3/8

CG

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UM

C

14 1

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2 N

PT

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AUS

T

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UM

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UM

C

23 1

/4

Page 44: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 45: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 46: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 47: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 48: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 49: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 50: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

K6U

PA

RT

S L

IST

∗ N

OT

ILLU

STR

ATE

D

⊗ W

hen

orde

ring

a M

otor

Ass

embl

y or

Mot

or C

ase,

the

mod

el o

f the

win

ch m

ust b

e sp

ecifi

ed o

n th

e or

der t

o as

sure

that

the

nam

e pl

ate

on th

e ne

w M

otor

Cas

e is

sta

mpe

d w

ith th

e

c

orre

ct m

odel

sym

bol.

• T

o ke

ep d

ownt

ime

to a

min

imum

, it i

s de

sira

ble

to h

ave

on h

and

certa

in re

pair

parts

. We

reco

mm

end

that

you

sto

ck o

ne (p

air o

r set

) of e

ach

part

indi

cate

d by

a b

ulle

t (•)

for e

very

fou

r too

ls in

ser

vice

.

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

M

otor

Ass

embl

y

K6U

-A50

1

40

R

otar

y V

alve

Bus

hing

K6U

-525

S

1 M

otor

Cas

e

K6U

-501

41

B

ushi

ng K

ey

2 H

U-5

38

2

D

rain

Plu

g 2

D02

-402

42

R

ever

se V

alve

Bus

hing

K6U

-945

S

3

Ven

t Cap

D02

-303

A

43

Thr

ottle

Lev

er S

prin

g S

top

Pin

D02

-553

4

Ven

t Cap

Cot

ter

D

02-8

93

44

R

otar

y V

alve

K6U

-526

5

Ven

t Cap

Cha

in

D

02-8

91

45

Rot

ary

Val

ve K

ey

K

6U-5

27

6

S

-Hoo

k

D02

-421

46

R

otar

y V

alve

Key

Scr

ew

2 4E

-638

7

Ven

t Cap

Scr

een

D

02-8

89

47

Val

ve K

ey S

crew

Loc

k W

ashe

r 2

4U-5

8

8

Ven

t Cap

Scr

een

Ret

aine

r

6CN

D-2

33-1

/2

48

R

ever

se V

alve

Ass

embl

y

K6U

-K74

4A

9

Thr

ottle

Lev

er

H

U-5

56

Rev

erse

Val

ve O

-Rin

g

R18

-311

10

T

hrot

tle L

ever

Lat

ch

H

U-8

69

49

T

hrot

tle V

alve

Bal

l

K6U

-941

11

L

atch

Spr

ing

H

U-5

67

50

T

hrot

tle V

alve

K6U

-940

12

T

hrot

tle L

ever

Set

Scr

ew

H

U-8

42

51

Thr

ottle

Val

ve F

ace

K

6U-2

59

• 13

T

hrot

tle L

ever

Spr

ing

K

6U-4

12

51

A

T

hrot

tle V

alve

Fac

e S

pace

r

K6U

-280

14

Thr

ottle

Lev

er P

in

H

U-8

70

52

Thr

ottle

Val

ve F

ace

Cap

K6U

-257

∗ T

hrot

tle L

ever

Pin

Cot

ter

2 D

02-5

24

53

Val

ve F

ace

Cap

Ret

aini

ng S

crew

G57

T-63

4

15

Thr

ottle

Con

trol A

rm

K

6U-5

55

• 54

T

hrot

tle V

alve

Spr

ing

D

10-2

75

16

Thr

ottle

Lev

er S

prin

g S

top

Pin

D02

-553

55

Thr

ottle

Val

ve C

ap

K

6U-9

43

Cyl

inde

r Ass

embl

y 6

K6U

-A50

5A

56

V

alve

Che

st C

over

K6U

-546

17

C

ylin

der H

ead

K

6U-H

505A

57

Val

ve C

hest

Cov

er G

aske

t

K6U

-928

17A

Cyl

inde

r Sle

eve

K

6U-L

505A

58

Val

ve C

hest

Cov

er C

ap S

crew

2

D02

-506

18

Cyl

inde

r Gas

ket

6 K

6U-5

07

59

C

over

Cap

Scr

ew L

ock

Was

her

2 D

02-3

21

19

C

ylin

der C

ap S

crew

24

G

8-11

3

60

Val

ve C

hest

Cap

Scr

ew

4 K

6U-5

48

20

C

ylin

der C

ap S

crew

Was

her

24

K6U

-504

61

Val

ve C

hest

Cap

Scr

ew L

ock

Was

her

4 D

10-3

22

21

P

isto

n A

ssem

bly

6 K

6U-A

513A

62

Mot

or E

yebo

lt

KU

-888

22

P

isto

n R

ing

Set

K6U

-337

-6

63

M

otor

Cas

e C

ap S

crew

12

21

5-36

23

O

il R

egul

atin

g P

isto

n R

ing

Set

K6U

-338

-6

64

M

otor

Cas

e C

ap S

crew

Loc

k W

ashe

r 12

A

-67

24

P

isto

n W

rist P

in

6 K

6U-5

14

65

M

otor

Cas

e G

aske

t

K6U

-592

C

rank

Ass

embl

y

K6U

-A51

6 •

66

Bas

e

25

Cra

nk

K

6U-5

16

for

K6U

or K

6UA

K6U

-564

26

C

rank

Pin

Sle

eve

K

6U-5

19

for

K6U

L or

K6U

AL

K

6UL-

564

27

Cra

nk L

ock

Pin

KU

-520

67

Mot

or M

ount

ing

Bra

cket

K6U

-502

28

Cra

nk L

ock

Pin

Nut

D02

-317

68

Dru

m S

haft

Sho

rt S

crew

HU

-867

29

C

rank

Loc

k P

in C

otte

r

D03

-330

69

Bas

e B

olt

8 K

6UL-

775

30

Oil

Spl

ashe

r

KU

-540

70

Bas

e B

olt L

ock

Was

her

8 D

01-6

92

31

O

il S

plas

her L

ong

Riv

et

2 K

6U-5

41

71

B

ase

Bol

t Nut

8

DU

-562

O

il S

plas

her S

hort

Riv

et

2 24

1-71

2

72

Rop

e D

rum

32

Con

nect

ing

Rod

6

K6U

-509

for K

6U o

r K6U

A

K

6U-3

24

33

C

onne

ctin

g R

od R

ing

4 K

6U-5

10

fo

r K6U

L or

K6U

AL

K

6UL-

324

• 34

C

onne

ctin

g R

od B

ushi

ng

2 K

6U-5

11

• 73

R

ope

Dru

m L

arge

Sea

l

K6U

-137

35

Cra

nk V

alve

End

Bea

ring

K

U-5

18

• 74

R

ope

Dru

m S

mal

l Sea

l

20-1

37A

36

Cra

nk S

plin

ed E

nd B

earin

g

KU

-895

75

Dru

m B

earin

g 2

K6U

-466

V

alve

Che

st A

ssem

bly

K

6U-A

545

75

A

Bea

ring

Ret

aine

r 2

23-4

06

37

V

alve

Che

st

K

6U-5

45

76

P

lane

t Gea

r Sha

ft 3

K6U

-787

38

G

reas

e Fi

tting

2

23-1

88

77

R

ope

Set

Scr

ew

2 K

6U-3

81

39

Bra

ke In

let P

lug

2 D

02-4

02

78

P

lane

t Gea

r 3

K6U

-K73

2

Page 51: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

K6U

PA

RT

S L

IST

∗ N

OT

ILLU

STR

ATE

D

⊗ W

hen

orde

ring

a M

otor

Ass

embl

y or

Mot

or C

ase,

the

mod

el o

f the

win

ch m

ust b

e sp

ecifi

ed o

n th

e or

der t

o as

sure

that

the

nam

e pl

ate

on th

e ne

w M

otor

Cas

e is

sta

mpe

d w

ith th

e

c

orre

ct m

odel

sym

bol.

• T

o ke

ep d

ownt

ime

to a

min

imum

, it i

s de

sira

ble

to h

ave

on h

and

certa

in re

pair

parts

. We

reco

mm

end

that

you

sto

ck o

ne (p

air o

r set

) of e

ach

part

indi

cate

d by

a b

ulle

t (•)

for e

very

fou

r too

ls in

ser

vice

.

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

• 79

Pla

net G

ear B

earin

g

6 K

6U-7

88

11

2 G

ear C

ase

Cov

er C

ap S

crew

9

215-

148

80

P

lane

t Gea

r Spa

cer

6 K

6U-7

43

11

3 G

ear C

ase

Cov

er C

ap S

crew

Was

her

9 D

10-3

22

81

P

lane

t Gea

r Ret

aine

r 3

K6U

-362

114

Long

Bra

ke B

and

K

6U-2

52

82

D

rum

Thr

ust P

late

3

K6U

-469

115

Lo

ng B

rake

Lin

ing

K

6U-2

55

83

D

rum

Sha

ft

116

B

rake

Lin

ing

Long

Riv

et

9 K

6U-1

57

fo

r K6U

or K

6UA

K6U

-459

117

B

rake

Lin

ing

Sho

rt R

ivet

32

K

6U-1

56

fo

r K6U

L or

K6U

AL

K

6UL-

459

• 11

8 S

hort

Bra

ke B

and

K

6U-1

52

84

In

term

edia

te G

ear

K

6U-K

364

11

9

Sho

rt B

rake

Lin

ing

K

6U-1

55

• 85

Inte

rmed

iate

Gea

r Bea

ring

2

K6U

-366

120

B

rake

Lin

ing

Sho

rt R

ivet

17

K

6U-1

56

85

A

B

earin

g R

etai

ner

2 23

-406

121

B

rake

Lin

ing

Long

Riv

et

9 K

6U-1

57

86

M

otor

Sha

ft

122

Bra

ke L

ever

231-

715

fo

r K6U

or K

6UA

K6U

-316

123

B

rake

Lev

er B

olt

2 D

10-3

12

fo

r K6U

L or

K6U

AL

K

6UL-

316

12

4

Bra

ke L

ever

Bol

t Nut

2

WF1

71-1

3

87

Mot

or P

inio

n K

ey

E

EG

-768

Bra

ke L

ever

Scr

ew

R

0H-3

54

88

M

otor

Sha

ft N

ut

21

5-65

125

Bra

ke L

ever

Ext

ensi

on

23

1-62

5

89

Mot

or S

haft

Nut

Loc

k

215-

66

12

6 B

rake

Adj

ustin

g S

crew

231-

719

• 90

M

otor

Sha

ft B

earin

g

215-

55

12

7 B

rake

Adj

ustin

g N

ut

D

01-3

41A

91

Mot

or S

haft

Pin

ion

12

8 B

rake

Tru

nnio

n

215-

159

f

or K

6U o

r K6U

L

K

6U-3

19

12

9 B

rake

Bra

cket

Pin

K6U

-147

for

K6U

A o

r K6U

AL

K

6UA

-319

130

Bra

cket

Pin

Cot

ter

2 D

02-3

30

92

M

otor

Pin

ion

Thru

st W

ashe

r

K6U

-397

131

Bra

ke A

ncho

r Pin

2

K6U

-206

93

Driv

e S

haft

K

6U-3

58

13

2 A

ncho

r Pin

Cot

ter

4 D

02-3

30

94

Driv

e G

ear K

ey

23

-70

13

3 B

rake

Sup

port

K

6U-1

61A

95

D

rive

Sha

ft N

ut

21

5-73

134

Bra

ke S

uppo

rt P

in

K

6U-2

06

96

Driv

e S

haft

Nut

Loc

k

215-

74

13

6 B

rake

Sup

port

Cot

ter

2 D

02-3

30

• 97

D

rive

Sha

ft O

uter

Bea

ring

21

5-63

∗ E

xhau

st M

uffle

r

KU

-674

98

Driv

e S

haft

Inne

r Bea

ring

21

5-41

∗ W

inch

Nam

epla

te

D

U-3

01R

99

Driv

e G

ear

Nam

epla

te S

crew

4

R4K

-302

for K

6U o

r K6U

L

K6U

-357

∗ C

autio

n P

late

TA-1

47A

for K

6UA

or K

6UA

L

K6U

A-3

57

Cau

tion

Pla

te S

crew

4

R4K

-302

100

Driv

e G

ear S

pace

r

K6U

-356

∗ R

ope

Dire

ctio

n P

late

DU

-32

10

1 R

ing

Gea

r

K6U

-781

10

2 R

ing

Gea

r Sho

rt C

ap S

crew

215-

148

103

Rin

g G

ear L

ong

Cap

Scr

ew

5 21

00-4

57

104

Rin

g G

ear C

ap S

crew

Loc

k W

ashe

r 6

D10

-322

10

5 G

ear C

ase

K

6U-3

53

106

G

ear C

ase

Cov

er D

owel

HU

-627

10

7

Dru

m S

haft

Long

Set

Scr

ew

K

6U-8

68

108

G

reas

e P

lug

22

SR

-165

10

9

1 ¼

” Pip

e P

lug

E

5UD

-947

11

0 G

ear C

ase

Cov

er

K

6U-3

52

111

G

reas

e P

lug

22

SR

-165

E

ccen

tric

Sha

ft Lo

ck S

crew

J3-8

23

Gea

r Cov

er P

lug

K

6U-7

28

Gea

r Cov

er P

lug

Sea

l

HU

-730

G

reas

e Fi

tting

23-1

88

Page 52: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

K6U

PA

RT

S L

IST

∗ N

OT

ILLU

STR

ATE

D

⊗ W

hen

orde

ring

a M

otor

Ass

embl

y or

Mot

or C

ase,

the

mod

el o

f the

win

ch m

ust b

e sp

ecifi

ed o

n th

e or

der t

o as

sure

that

the

nam

e pl

ate

on th

e ne

w M

otor

Cas

e is

sta

mpe

d w

ith th

e

c

orre

ct m

odel

sym

bol.

• T

o ke

ep d

ownt

ime

to a

min

imum

, it i

s de

sira

ble

to h

ave

on h

and

certa

in re

pair

parts

. We

reco

mm

end

that

you

sto

ck o

ne (p

air o

r set

) of e

ach

part

indi

cate

d by

a b

ulle

t (•)

for e

very

fou

r too

ls in

ser

vice

.

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

AU

TO B

AN

D B

RA

KE

PAR

TS

DIS

ENG

AG

ING

CLU

TCH

PA

RTS

1 A

ir C

ylin

der

1 H

UR

-720

500

Driv

e S

haft

K6U

-C35

8

2 A

ir C

ylin

der R

od E

nd C

levi

s 1

HU

R-7

19

50

1

Clu

tch

Jaw

Loc

k P

lug

H

U-8

64

3

Red

ucer

1

FP50

014

50

2

Clu

tch

Jaw

Loc

k S

prin

t

K4U

-863

4 B

rake

Lev

er

1 K

6UR

-718

503

C

lutc

h Ja

w L

ock

Bal

l

K4U

-863

5 C

ylin

der C

ompr

essi

on S

prin

g 1

HU

R-7

26

50

4 D

rive

Gea

r Was

her R

etai

ner

K

6U-3

62

6

Air

Cyl

inde

r Piv

ot P

in ¾

Dia

met

er

2 40

1941

-10

• 50

5 C

lutc

h Ja

w

K

4U-5

68

7

Cot

ter P

in

4 A

G76

865

50

6 D

rive

Gea

r Was

her

2 K

6U-3

63

8

Hex

Hea

d C

ap S

crew

Pla

ted

2 FQ

0408

6

507

Clu

tch

Ecc

entri

c S

haft

K

6U-8

57

9

Lock

Was

her P

late

d 2

FQ11

250

50

8

Ecc

entri

c P

in L

ock

Scr

ew

H

U-8

60

10

B

rake

Cyl

inde

r Bra

cket

1

K6U

R-7

21

50

9

Clu

tch

Ecc

entri

c P

in

H

U-8

59

11

S

treet

El

2 FP

5003

5

510

C

lutc

h E

ccen

tric

Rol

ler

H

U-8

58

12

S

top

Tube

Cor

ed

1 40

2757

511

Driv

e G

ear

13

A

ir C

ylin

der R

od P

in

1 40

1941

-11

for

K6U

, K6U

L

K6U

-C35

7

14

Qui

ck E

xhau

st V

alve

1

K6U

R-7

33

for

K6U

A, K

6UA

L

K6U

A-C

357

15

D

ust E

xclu

der V

alve

1

FH20

051

51

2 G

ear C

ase

Cov

er

K

6U-C

352

16

Lo

ng B

rake

Ban

d A

ssem

bly

1 K

6U-2

52

51

3

Gre

ase

Fitti

ng

23

-188

17

Bra

ke L

ever

Pin

1

K6U

-149

514

G

reas

e P

lug

22

SR

-165

18

Bra

ke B

rack

et S

hort

Pin

1

K6U

-148

515

Ecc

entri

c S

haft

Lock

Scr

ew

J3

-823

19

Cot

ter

2 D

02-3

30

51

6 C

lutc

h Le

ver

H

U-5

65

20

S

crew

Jam

Nut

1

K6U

-760

517

Latc

h S

prin

g

HU

-567

21

Aut

o B

rake

Adj

ustin

g S

crew

1

K6U

-758

518

Clu

tch

Latc

h

HU

-566

22

Bra

ke B

rack

et P

in

1 K

6U-1

47

51

9 C

lutc

h Le

ver P

in

H

U-5

61

23

S

hort

Bra

ke B

and

Ass

embl

y 1

K6U

-252

∗ 3/

8” L

ock

Was

her

D

02-3

21

Muf

fler

K

6AB

-674

Bla

ck 2

50#

PS

I Pus

h-LO

K H

ose/

ft.

6 80

1-4

∗ P

ushl

ock

Fitti

ng

FP

0104

2

∗ Yo

ke

K

6U-7

59

Ble

ed V

alve

HU

-264

-4

Bus

hing

FP50

072

Cot

ter S

S

4 FQ

0002

7

WA

RN

ING

D

ISEN

GA

GIN

G C

LUTC

H P

AR

TS

It is

em

phat

ical

ly re

com

men

ded

that

Aut

omat

ic B

rake

and

Dis

enga

ging

Clu

tch

feat

ures

not

be

used

on

any

Win

ch u

sed

for h

oist

ing

or o

ther

wis

e su

bjec

ted

to

an o

verh

aulin

g lo

ad. I

f for

any

reas

on, t

he D

isen

gagi

ng C

lutc

h is

left

oper

ativ

e in

a W

inch

use

d un

der e

ither

of t

he a

bove

con

ditio

ns, i

t is

the

resp

onsi

bilit

y of

th

e us

er to

mak

e pr

ovis

ion

to p

reve

nt a

ccid

enta

l ope

ratio

n of

the

Win

ch m

otor

w

ith th

e cl

utch

dis

enga

ged.

Ope

ratio

n of

the

mot

or w

ith th

e cl

utch

di

seng

aged

whi

le h

oldi

ng a

sus

pend

ed lo

ad w

ill a

llow

the

load

to d

rop.

Page 53: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

K6U

PA

RT

S L

IST

∗ N

OT

ILLU

STR

ATE

D

⊗ W

hen

orde

ring

a M

otor

Ass

embl

y or

Mot

or C

ase,

the

mod

el o

f the

win

ch m

ust b

e sp

ecifi

ed o

n th

e or

der t

o as

sure

that

the

nam

e pl

ate

on th

e ne

w M

otor

Cas

e is

sta

mpe

d w

ith th

e

c

orre

ct m

odel

sym

bol.

• T

o ke

ep d

ownt

ime

to a

min

imum

, it i

s de

sira

ble

to h

ave

on h

and

certa

in re

pair

parts

. We

reco

mm

end

that

you

sto

ck o

ne (p

air o

r set

) of e

ach

part

indi

cate

d by

a b

ulle

t (•)

for e

very

fou

r too

ls in

ser

vice

.

Ite

m N

o.

Des

crip

tion

of P

art

Uni

t Tot

al

Part

Num

ber

R

EMO

TE C

ON

TRO

L PA

RTS

Rem

ote

Con

trol B

lock

Ass

embl

y

fo

r win

ches

with

Sta

ndar

d B

rake

KU

-B68

5

fo

r win

ches

with

Aut

omat

ic B

rake

KU

-B68

5

50

0 R

emot

e C

ontro

l Blo

ck

K

U-6

85

501

Con

trol A

rm R

etai

ner

K

U-6

87

502

3/8

” Loc

k W

ashe

r 2

D02

-321

50

3 C

ontro

l Arm

Res

train

er S

crew

2

HU

-865

50

4 Th

rottl

e Le

ver P

in

H

U-8

70

* Th

rottl

e Le

ver P

in C

otte

r 2

D02

-524

50

5 C

ontro

l Blo

ck T

hrot

tle L

ever

Spr

ing

K

6U-4

12

506

Con

trol B

lock

Thr

ottle

Con

trol A

rm

K

U-5

55A

50

7 T

hrot

tle L

ever

Spr

ing

Sto

p P

in

D

02-5

53

508

Con

trol B

lock

Thr

ottle

Lev

er

H

U-5

56

509

Thr

ottle

Lev

er L

atch

HU

-869

51

0 T

hrot

tle L

ever

Set

Scr

ew

H

U-8

42

511

Lat

ch S

prin

g

HU

-567

51

2 C

ontro

l Blo

ck T

hrot

tle V

alve

Cap

KU

-943

51

3 C

ontro

l Blo

ck T

hrot

tle V

alve

Spr

ing

H

U-9

42

514

Con

trol B

lock

Pop

pet T

hrot

tle V

alve

KU

-940

51

5 C

ontro

l Blo

ck T

hrot

tle V

alve

Bal

l

D10

-280

51

6 C

ontro

l Blo

ck R

ever

se V

alve

fo

r win

ches

with

Sta

ndar

d B

rake

KU

-K74

4A

for w

inch

es w

ith A

utom

atic

Bra

ke

K

U-K

744A

51

7 C

ontro

l Blo

ck V

alve

Che

st C

over

KU

-546

A

518

Con

trol B

lock

Val

ve C

hest

KU

-876

A

519

B

ushi

ng K

ey

2 H

U-5

38

520

Th

rottl

e Le

ver S

prin

g S

top

Pin

D02

-553

52

1

Con

trol B

lock

Rev

erse

Val

ve B

ushi

ng

K

U-9

45S

*

G

reas

e Fi

tting

2

23-1

88

*

Bra

ke In

let P

lug

2 D

02-4

02

R

emot

e C

ontro

l Val

ve C

hest

Ass

embl

y

K6U

-A68

6

52

2

Rem

ote

Con

trol V

alve

Che

st

K

6M-5

45

523

R

otar

y V

alve

Bus

hing

K6U

-525

S

524

B

ushi

ng K

ey

H

U-5

38

525

R

otar

y V

alve

K6U

-526

52

6

Rot

ary

Val

ve K

ey

K

6U-5

27

527

R

otar

y V

alve

Key

Scr

ew

2 4E

-638

52

8

Val

ve K

ey S

crew

Loc

k W

ashe

r 2

4U-5

8

52

9 R

emot

e C

ontro

l Val

ve C

hest

Cov

er

K

6M-5

46

530

Rem

ote

Con

trol V

alve

Che

st C

over

G

aske

t

K6M

-928

Page 54: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 55: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 56: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

12

34

B A

43

21

AB

REV

DES

CRIP

TIO

ND

ATE

ECN

#

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D:

ALL

DIM

ENSI

ON

S AR

E IN

IN

CHES

AND

ALL

TO

LER

ANCE

S AR

E AS

STA

TED

ANG

LES:

SU

RFAC

E FI

NIS

H:

125

BREA

K AL

L SH

ARP

EDG

ES

SUR

FAC

E FE

ATU

RES

: M

ACH

INED

PAR

TS O

NLY

T.I.

R

.005

P

ERPE

ND

ICU

LAR

.

015

FLAT

NES

S

0.01

0

PA

RAL

LEL

.015

DW

N:

CKD

:

ENG

:

APVD

:

W. C

ULB

ERTS

ON

M.

KLEI

N

M.

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Page 57: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

12

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Page 58: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

12

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Page 59: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

12

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Page 60: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 61: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
cclements
cclements
Component Data Sheets
Page 62: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
Page 63: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
cclements
cclements
RAM P/N LB80040R
cclements
1 1/2" FILTER
cclements
Page 64: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator

RAM P/N LB80040R FILTER

Specifications Pipe Size 1 1/4

Net Bowl Capacity oz. (cm3) 6.1 (180)

Weight lbs. (kgf) 6.94 (3.15)

Proof Pressure psig (Mpa) 220 (1.5)

Max. Operating Pressure psig (Mpa) 150 (1.0)

Operating Temperature Range 23° ~ 140° F (-5° ~ 60° C)

Filtration 40 µm

Flow Characteristics

cclements
1 1/2
cclements
(NPT)
Page 65: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
cclements
cclements
cclements
cclements
Page 66: AIR WINCHramwinch.com/wordpress/wp-content/uploads/2014/01/... · air winch model k6ul – k6ul35wf ... x.xxx ±0.005 fraction ± 1/16 ... cvp remote control manifold Ø1-1/2 lubricator
cclements
cclements
K6UL Air Winch RAM Winch & Hoist 1/16/2014

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