KISTNER GmbH & Co. KG | Industriestraße 7-9 95349 Thurnau | +49 92289870 | www.maschinen-kistner.de

AMADA ASTRO 100 NT

Bending cell

Manufacturer AMADA Model ASTRO 100 NT Year of manufacture 2005 Control AMADA AMNC II - PC Machine number 20300111 Operation hours approx. 42.000 h B-axis and compressed air cylinder – replaced in July 2018

The last service will be performed by AMADA in October 2018, before the dismantling - free of charge

2 - AMADA ASTRO 100 NT

TECHNICAL DATA

Press brake HDS – 1030 NT Press force 1.000 kN

Drive servo-hydraulic

Bending length 3.000 mm

Distance between the frames 2.700 mm

Throat depth 415 mm

Stroke 200 mm

Open height 500 mm

Adjustment back gauge 600 mm

Width of the worktable 60 mm

Number of controlled axes 7

Beam speed: approach / return 200 mm/sec

Beam speed: max. bending 20 mm/sec

Power input 7,6 kVA

Oil capacity 57 l

Weight, approx. 6.700 kg Bending robot ASTRO 100 NT Control AMNC II – AS100CE

Max. payload (incl. gripper) 20 kg

Number of controlled axes 5

Lenght of the linear axis 3.080 mm

Max. material thickness 2,5 mm

Max. part size 800 x 1.000 mm

Max. cutting size as profile 300 x 1.800 mm

Drive AC-Servomotor

Weight, approx. 450 kg

Loading and unloading robot ASTRO MP20 Max. payload (incl. gripper) 20 kg

Number of controlled axes 6

Max. workpiece size 800 x 1.000 mm

Stacking height raw material 500 mm

Drive AC-Servomotor

Control AMNC II – AS100CE

3 - AMADA ASTRO 100 NT

Press brake HDS-1030 NT Bending robot ASTRO 100 NT Loading & unloading robot ASTRO MP20 Pallet conveyor AC-500 Programming work place incl. PC and display AP100 – CD Version incl. license (3.40.02(SP4b) ASTRO_CAM2 – CD Version incl. license (3.30.00) Large equipment with matrices, stamps and grippers 8x86° H=90 R=1.0 matrice 24x30° H=90 R=2.5 matrice 24x86° H=90 R=2.5 matrice 12x86° H=90 R=1.0 matrice 12x30° H=90 R=1.0 matrice 16x86° H=90 R=1.5 matrice 16x30° H=90 R=1.5 matrice 10x30°H=84.5 R=2.5 matrice 86° H=120 R=1.0 stamp 28° H=120 R=1.0 stamp 28° H=120 R=3.0 stamp Hemming Tool (suitable for the tools listed above) 4 customizable grippers Transformator Loading table Safety device according to CE User guide / Documentation Machine parameters

4 - AMADA ASTRO 100 NT

EQUIPMENT

MACHINE PICTURES

5 - AMADA ASTRO 100 NT

6 - AMADA ASTRO 100 NT

7 - AMADA ASTRO 100 NT Source: AMADA – user manual

Structure of the cell

8 - AMADA ASTRO 100 NT

The robots

Two features for utmost precision

Balancing cylinder in the lower pressing beam

Servo- hydraulic drive

Bending robot ASTRO 100 NT Specially developed for folding

ASTRO MP 20 Loading and unloading robot

9 - AMADA ASTRO 100 NT Source: AMADA website

Bending cell / Bending robot

Moving from job to job with complicated set-ups greatly influences productivity. Many people are involved in the bending process in determining part specifications, planning the process, and setting up machines. Furthermore, the same manpower is required each time process is repeated. With this in mind it is easy to see how the bending process includes too much wasted time. AMADA provides a solution to improve the largest time consumer in the manufacturing process, the bending operation. By linking process planning in the office to sheet metal production on the floor, efficiencies can be greatly improved. CAD data from product designs can be utilized directly to automatically generate CAM data in a short time. Until now, automating the bending process was the most difficult aspect of bending. Now, the ASTRO 100NT bending robot system can be operated easily by anyone, enabling productivity to increase. The ASTRO CAM programming software

ASTRO CAM programming software Quick and extremely accurate, this is definitely the ideal machine for sophisticated and small parts. The whole programming (press-brake + robots) ensured by the AMADA ASTRO CAM software. The ASTRO CAM programming software is the first of its kind available in the world. Teaching robot positions is no longer necessary, and automatic bending can be achieved without increasing set-up times. Setting up repeat jobs is even faster by recalling a complete set of data from the SDD server. Controlling product flow and delivery time becomes reliable and predictable with automation. Scheduling capabilities allow unmanned operation time to significantly increase. Changing product quantities and jobs is also possible during scheduled operations. The advantage of the ASTRO 100NT are unparalleled, with performance that enables you to manufacture products at low cost and at a high level of consistency.

10 - AMADA ASTRO 100 NT

Features

- Larger press brake and robots allow for enhanced multi-staging capabilities - Dual robot system allows for unmanned operation and maximum machine utilization. - Flexible off-line programming system generates all articulation code for the robot and press brake movement. - Advanced programming software accepts 3D BMF files and virtually eliminates "Teach Mode". - Precision press brake provides dimensional part angular accuracy to ±0.25° and ±0.004” flange accuracy. - Sectionalized punch tooling is designed in short, easy-to-handle sections, providing quick setup and increased productivity. - The unique down-acting design of the press brake eliminates shimming, as the hydraulic cylinders in the lower beam match the deflection of the upper beam to eliminate part canoeing. - The robotic cell is a productive system with manufacturing lot sizes of 50 parts and higher.

11 - AMADA ASTRO 100 NT

FLOOR PLAN

*We do not guarantee the accuracy and completeness of these documents. We further do not assure any characteristics and qualities. The named machine, which is up for sale, is used.*

Thank you very much for your interest

KISTNER GmbH & Co. KG | Industriestraße 7-9 95349 Thurnau | +49 92289870 | www.maschinen-kistner.de