An Evaluation of Fly Ash Concrete Compressive Strength Under Typical Scottish Curing Conditions
This MSc Project evaluated the use of coal power stations by-product, fly ash in concrete and its response to freeze-thaw conditions and compressive strength. Freeze-thaw durability is typically required for use of concrete in Scotland. Utilising this waste product a partial cement replacement has been indicated to lower costs, reduce the embodied carbon of concrete of the concrete and this project aims to act as a driver for promoting its use.
University of Glasgow, charity number SC004401
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Prob
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Cube Compressive Strength (Mpa))
Sample Group Bell Curves
Group A Group B Group C FS Group C PW Group D FS Group D PW
Group Target Mean 28day Strength (fcm)
Mean 28day Strength (fcmE)
Designed characterisCc strength class (fck)
Sample CharacterisCc strength class (fckE): fckE = fcmE – (σ*1.64)
A 43.1MPa 46.4MPa 30 MPa
46.4 – (0.958*1.64) = 44.8 MPa
B 43.1MPa (37.1MPa)
35.0MPa 30 MPa 35.0 – (1.703*1.64) =
32.2MPa C FS 43.1MPa
(37.1MPa) 29.0MPa 30 MPa
29.0 – (1.030*1.64) = 27.3MPa
C PW 43.1MPa (37.1MPa)
27.5MPa 30 MPa 27.5 – (0.488*1.64) =
26.7MPa D FS 43.1MPa
(37.1MPa) 20.6MPa 30 MPa
20.6 – (1.877*1.64) = 17.5MPa
D PW 43.1MPa (37.1MPa)
21.5 MPa 30 MPa 21.5 – (0.271*1.64) =
21.0MPa
Figure 3; Pozzolanic reaction within matrix (Sear, 2011) Figure 3; Pozzolanic reaction within matrix (Sear, 2011)
Rachel Davidson 2055940D, Supervisor: Dr Łukasz Kaczmarczyk
Project Objectives: • Develop cost effective laboratory curing regime to emulate on site curing conditions • Ensure samples develop as homogenous material so compressive strength can be properly assessed • Show FA is a viable material for inclusion in structural concrete
Laboratory Investigation: • 150mmx150mmx150mm sample cubes • Concrete designed to BS EN XF1 C30 class • 30% Fly ash cement mass replacement • 28 day compressive strength testing • AEA and superplasticers excluded from design mix
Group Curing Regime
A (0% FA) 28 day wet cured in water tank B 28 day wet cured in water tank C Fully Saturated
10 days wet cured in water tank followed by 18 days of freezing and thawing in water tank in 24 hour cycles
C PlasCc Wrapped
10 days wet cured in water tank followed by wrapping samples in plasRc band into 18 days of freezing and thawing in air in 24 hour cycles
D Fully Saturated
3 days wet cured in water tank followed by 25 days of freezing and thawing in water tank in 24 hour cycles
D PlasCc Wrapped
3 days wet cured in water tank followed by wrapping samples in plasRc band into 25 days of freezing and thawing in air in 24 hour cycles
Results:
Group B; Before & After Testing Group D FS; Before & After Testing
ASTM semi-submerged curing procedure
Project curing procedure
Conclusions: • Under ambient conditions 30% FA (B) produces sufficient strength for C30 class concrete • Under freeze-thaw curing conditions C required further development of the design mix to meet C30 strengths; recommendation for extending 10 day curing period or BS EN required concrete class into be increased by one class if involving FA (excluding AEA & superplasticers) • Group D confirmed inadequate curing period lead to inadequate low 28day compressive strength • FS vs. PW suggested FS thawed faster experiencing cracking due to heightened thermal gradient and wrapping may have impeded hydration. Further experimental data is required.
Recommendations for future research: • Develop and improve laboratory curing
conditions of freeze-thaw samples • Develop FA concrete design mix, perhaps
replace fine aggregates with FA