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“green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita...

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“green construction” with Cement ? URGENT : LOWER THE ECOLOGICAL IMPACT Kurt Rhyner , Architect, PhD, Professor
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Page 1: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

“green construction” with Cement ?

URGENT : LOWER THE ECOLOGICAL IMPACT

Kurt Rhyner, Architect, PhD, Professor

Page 2: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

UNhabitat : CONCRETE CAN BE GREEN MATERIAL

Page 3: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

CONCRETE

Concrete is the material we use most in construction, approximately 1 cubic metre yearly per habitant of the planet

1 m3 of concrete

Page 4: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

North America 5% Western Europe 16%

Eastern Europe: 3%

India: 6%

China: 38%

Rest of Asia: 20%

Africa: 4%

Latin America

7%

PORTLAND CEMENT

Production of Portland Cement in 2002 was about 1,750,000,000 tons. And it grows and grows.........

Page 5: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

Cement production is responsible for almost 6% of worldwide greenhouse gas emission

Aggregate mining is another threat to the environment

A DANGEROUS REALITY

Page 6: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

Radical improvement of efficiency in using concrete (factor four or ten?)…

WE HAVE TO ACT

Page 7: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

Optimize cement and aggregate consumption with lightweight solutions

OUR ACTION COULD BE

Page 8: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

FERROCRETE WALLING AND ROOFING SYSTEM

Ferrocrete panels are easyto produce locally, very well suited to emergency actions

Page 9: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

FERROCRETE WALLING AND ROOFING SYSTEM

Optimize relation of cement / steel / aggregate to produce self supporting Wall and roof elements

Page 10: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

Embodied energy in walls

Calculation is based on house construction complying with earthquake resistance standards according to Nicaraguan laws and ASTM

LOWER THE ECOLOGICAL FOOTPRINT

Page 11: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

MICROCONCRETE ROOFING TILES

The micro concrete formula and good workmanship result in a low ecological footprint

Page 12: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

H2O ++

+

Normal Concrete 15 – 35 MPa Up to 50% puzolana

Medium resistance concrete

35 –60 MPa 15% - 35% puzolana

SECUNDARY REACTION

This practice is used sometimes since the eighties....

PRINCIPAL REACTION

Lime Puzolana (addition) Tobermorita

Tobermorita Portlandita (lime)

Pórtland Cement

LIME POZZOLANA CEMENT

Page 13: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

LIME POZZOLANA CEMENT

The EcoSur network has produced some 5,000 tons of lime-pozzolana cement with natural pozzolanas and fly ash.

It was used to produce blocks, foundations and plaster.

However, it was not economically viable.

Page 14: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

NEW DEVELOPMENTS

Trial productions in Cuba and India are underway.

Low Carbon Cement (LCC), an innovative blended Portland cement with addition of metakaolin and limestone. Reduces the quantity of clinker in cement

Page 15: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

NEW DEVELOPMENTS

2,08 tons of

LCC

1ton of

clinker

1,33 tons of PP-25

Traditional cement vs composed cement

Production capacity grows by 56% without additional greenhouse gas emission

Page 16: “green construction” with Cement · Lime Puzolana (addition) Tobermorita Tobermorita Portlandita (lime) Pórtland Cement LIME POZZOLANA CEMENT. LIME POZZOLANA CEMENT The EcoSur

ACTION

It is our mission to interchangeinformation and knowledge with all interested organizations

We offer support in technologies and specific equipment for “green technologies”

EcoSur is a founding member of theUN-habitat network


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