“Technology for Life”
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Who we are
Global supplier of custom manufactured API’s
and Intermediates
Established in December 10, 1948
Turnover: USD ~80M [2014]
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Locations
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San Diego Research CenterHamari Chemicals USA Inc.
Europe OfficeFrankfurt, Germany
China OfficeShangha i
Kobe Research CenterHamari Chemicals, Ltd. Kobe Technolab
Head Office, R&D, Pilot PlantHamari Chemicals, Ltd.
Osaka
Tokyo Office
Commercial PlantYonezawa Hamari Chemicals, Ltd.
Commercial PlantChitose Hamari Chemicals, Ltd.
Custom Chemical
Manufacturing Technology
More than 60 different synthesis reactions at commercial scale
Strengths: Unnatural Amino acids
Long chain peptides
Optically active compounds
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A look back to the beginning…
1948 Hamari’s first product: Saccharin
1950 first API: Quinine Ethylcarbonate
1957 first custom synthesis: Orotic acid
1961 first Amino acid: DL-Methionine
1962 first Amino acid derivative: Methyl Methionine Sulfonium Chloride
1966 first peptide in laboratory: L-Leucyl L-Leucine
1968 first peptide on commercial scale: L-Glycyl L-Glycine
1970 first peptide on a multi-ton scale: β-Alanyl L-Histidine
1970 first contract manufacturing: protected Amino Acids
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1976 first contract manufacturing with multi-step synthesis
1985 first FDA approved product: Ibuprofen
1997 FDA inspection of the Yonezawa facility (Yonezawa Hamari Chemicals, Ltd.)
2001 ISO 14001 Certification of the Yonezawa facility
2002 launch of Zinc Carnosine on the US market
2006 two separate FDA inspections at the Yonezawa facility
2008 establishment of a high-potency laboratory and a kilo-scale laboratory at
the Osaka facility (Hamari Chemicals, Ltd.)
2008 founding of the Hamari Chemicals, Ltd. Kobe Technolab
2011 founding of Hamari Chemicals USA Inc. San Diego Research Center
2013 FDA inspection at the Yonezawa facility
2013 acquisition of Chitose Hamari Chemicals, Ltd.
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Sales in 2014Sales volume: 80 million USD (Fiscal 2014)
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Active PharmaceuticalIngredients (57%)
Cosmeceutical & NutraceuticalIngredients (7%)
Intermediates (30%)
Others (6%)
Our customers by region
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Japan (93%)
Others (2%)EU(1%) USA(4%)
Product NameManufacturing
Site
Annual
Production
Amount
Delivery Location
Polaprezinc /
Zinc Carnosine Yonezawa 11 t Japan and USA
Benfotiamine Yonezawa 50 t Worldwide
Tamsulosin HCl Osaka 26 kg Japan
API Examples (Commercial Products)
* Final intermediate * Final intermediate
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Chemical Name Brand name Trademark
Zinc Carnosine PepzinGI
(L-Carnosine Zinc complex)
Benfotiamine BenfoPure
(Vitamin B1 derivative)
L- Carnosine CarnoLife
(β-alanyl-L-histidine)
Food Supplement Products Sold in the US
Hamari has been supplying food supplement ingredients
to the US market for over than 20 years.
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University •Technology Licensing Organization
Nutraceuticals/CosmeceuticalsOTC Products/Natural Extracts
GenericPharmaceuticals
Bio-Venture
NovelPharmaceuticals
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Yonezawa Plant
Hamari (Osaka)
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Manufacturing
Dept.
President
Board Members
QAU
R & D
Dept.
Sales &Marketing
Dept.
International
Dept.
Purchasing
Dept.
QA Section
QC Section
Shanghai
office
Group 1
Group 2
Group 3
Group 4
Kobe Lab.
Section 1
Section 2
Hamari
USA
Europe
office
Project
Management
Office
Plant Manager Plant Manager
Chitose Plant
QA Dept.
Manufacturing
Dept.
No.1
Section
No. 2
Section
No. 3
Section
QA
Section
QC
Section
Production
Management Dept.
Technology
Dept.
Packaging & Labeling
Section
Engineering &
Maintenance Section
QA Dept.
QA
Section
QC
Section
Manufacturing
Dept.
Engineering &
Maintenance Section
The organizational chart of Hamari Group
Material Management
Section
EHS
Office
Environment Control
Dept.
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Hamari -Osaka
R&D Dept. (37)
Manufacturing Dept.(13)
Domestic Sales &
Marketing Dept.(11)
International Dept.(6)
QA Dept.(6)
QC Section (9)
Manufacturing gram to 100 kg
(Lab, Pilot, Pre-clinical,PhⅠ,PhⅡa)
Scale-Up
TransferProject Management (7)
Yonezawa Hamari
Technology Dept.(14)
Manufacturing 50 to 200kg
(PhⅡb, PhⅢ, Validation, Commercial)
QA Dept.(13)
QC Section (25)
Manufacturing Dept.(74)
Project Management (2)
Chitose Hamari
Manufacturing 50 to 100kg
(PhⅡb, PhⅢ, Validation, Commercial)
QA Dept.(2)
QC Section (5)
Manufacturing Dept.(8)
Hamari USA Inc.
San Diego
Research Center
Synthesis
Transfer
Quality and R&D EmployeesResearch &
Development Total Osaka Yonezawa Chitose
New products 3 6 0 0
Process
Chemistry39 37 13 0
Quality Total Osaka Yonezawa Chitose
QA 15 6 13 2
QC 29 9 25 5
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Osaka Size: 1970 m2
Work Shift: Daytime (adjustable)
Waste Water: incineration, public sewage treatment
Water: potable, deionized
Low Temperature cooling system
Total Reactor Capacity: > 21 m3
Reactors: 50L to 2000L, 17 GL, 10 SUS
Low Temp.: -20˚C
High Temp.: 150˚C
Autoclaves: 3 reactors at 0.96 MPa (SUS 100L, 500L, Hastelloy 500L)
Controlled Areas: 2 lines (200L, 1000L)
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Yonezawa Size: 52,806 m2
Initial Production Date:1981
Work Shift: Daytime (some evening shifts)
Waste Water: incineration, self-process
Water: potable, purified, deionized
Total Reactor Capacity: >270 m3
Reactors: 50L to 5000L {72x GL(148m3); 75x SUS(123m3 )}
Low Temp.: -90˚C
High Temp.: 150˚C
Autoclaves: 1 reactor at 0.2 MPa (SUS 1000L); 4 reactors at 0.96 MPa (300L to 2500L); 1 reactor at 6.8 Mpa (SUS 500L)
Controlled Areas: 4 areas (200L, 800L, 1000L, 2000L, 3000L)
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Yonezawa API Plant 3Glass-lined 5
Stainless Steel 12
Vertical Dryer 2
Autoclave (1 MPa) SUS 2500 L
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Chitose
Size: 8,000 m2
Land Size: 56,760 m2
Initial Production Dates: Pharmaceutical 1999, Nutraceutical 1990
Acquisition Date: 2013
Total Reactor Capacity: >20 m3
Reactors: 14 x GL (15 m3); 6 x SUS (4.6 m3)
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Hamari USA Inc. San Diego Research
CenterSynthetic Route Scouting
Size 307 m2
Seven 8’ hoods
Two 12’ walk-in hoods
5 to 50 L jacketed reactors
Parr hydrogenator and autoclave
Onsite LC/MS, HPLC and NMR
CHIRALPACK 1A, 1B, 1C, 1D and 1E columns
Combi-Flash automatic chromatography
Access to FTIR, TGA, DSC, XRD…
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ReactorOsaka 2000 1500 1200 1000 500 200 100 75 50 Total
Total
(m3)
Reactor
GL 1 3 5 3 2 2 1 17 12.75
SUS 1 2 2 2 2 1 10 8.5
Hastelloy 1 1 0.5
Teflon-lined 1 1 0.075
Autoclave
SUS0.49
MPa
0.2
MPa2
Hastelloy0.98
MPa1
Yonezawa 5000 4500 4000 3000 2500 2000 1800 1700 1600 1500 1200 1000 800 500 200 50 TotalTotal
(m3)
Reactor
GL 2 5 14 1 19 3 11 4 2 2 5 3 1 72 145.4
SUS 1 6 5 20 3 1 1 12 14 5 6 1 75 122.9
Autoclave SUS1.0
MPa
1.0
MPa
1.0
MPa
0.2
MPa
6.8
MPa5
Controlled areas
1. GL1000L, SUS1000L
2. GL200L, SUS200L
Controlled areas1. SUS3000L, GL3000L
2. GL2000L, GL800L, GL200L
3. GL3000L, 2xGL2000L
Chitose 2000 1500 1000 800 750 500 300 250 30 Total Total (m3)
ReactorGL 2 2 6 1 2 1 14 15.0
SUS 1 2 1 1 1 6 4.6
Autoclave Hastelloy6.0
MPa1
Controlled rooms1. GL1000L
2. GL1000L
Reaction Vessels and Autoclaves
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Osaka
Filter Centrifuge Dryer Milling and Packing room
1 GL Nutsche 1 SUS (30 inch) 1 DBL Cone 2 Milling and Packing Room
4 SUS Nutsche 4 SUS (36 inch) 3 Tray Dryer 2 Cutter Mill
1 GL Vacuum 4 Vacuum Tray Dryer 1 Pin Mill
4 SUS Vacuum 1 Electric Sieve
1 Teflon-lined
1 Hastelloy
Yonezawa
Filter Centrifuge Dryer Milling and Packing room
3 GL Nutsche 1 SUS (30 inch) 7 Double Cone Dryer 8 Milling and Packing Room
12 SUS Nutsche 22 SUS (36 inch) 5 Tray Dryer 5 Cutter Mill
1 GL Vacuum 1 SUS (40 inch) 6 Vacuum Tray Dryer 1 Pin Mill
8 SUS Vacuum 2 SUS (42 inch) 7 Vertical Dryer 2 Hammer Mill
6 Plate and Frame Presses 1 SUS (48 inch) 1 Spray Dryer 4 Electric Shifter Sieve
2 Rubber-lined (36 inch) 1 Supersonic Wave Sieve
2 Teflon-lined (36 inch)
Chitose
Filter Centrifuge Dryer
1 SUS Nutsche 4 SUS (30 inch) 1 DBL Cone
1 Teflon-lined 1 Hastelloy (36 inch) 1 Tray Dryer
1 Filter Dryer
Other Equipment
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Analytical Equipment (1)
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Equipment TypeOsaka Yonezawa Chitose
TOTALQC R&D QC R&D QC
HPLC
PDA or UV
UHPLC
Ion Chromatography
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1
1
34
4
19
7
10
1
2
1 87
GC
FID
TCD
ECD
Head Space Sampler
5
1
2
1 6
2
0
4
1
124
Test Chambers25˚C / 60%RH
40˚C / 75%RH
Yes
Yes
Yes
Yes
Yes
YesYES
Analytical Equipment (2)
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Equipment Osaka Yonezawa Kobe Chitose TOTAL
Atomic Absorption Spectrophotometer 1 1
LC/MS 1 1
Laser Diffraction Particle Size Analyzer 1 1
Potentiometric Titrator 1 2 1 4
FT/IR 1 2 1 4
Karl Fischer Titrator 1 3 2 6
NMR 200 MHz 1 1 2
Polarimeter 1 1 1 3
UV Spectrophotometer 1 1 1 3
Total Organic Carbon (TOC) 1 1 1 3
GC/MS 1 1
Conductivity meter 1 1 1 3
Fluorescence Spectrophotometer 1 1
Differential Scanning Calorimeter (DSC) 1 1
TG-DTA (Thermogravimetric Analysis) 1 1
X-Ray Diffraction (XRD) 1 1
Color Differential Spectrophotometer 1 1
Audit Experience(2012 - 2014)
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12
from Japanese Clients
from Non-Japanese Clients
from Regulatory Authority
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Clinical Trial Products(IND manufacturing in 2012 - 2014)
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2
for Japanese Clients
for Non-Japanese Clients
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Type Ⅱ 2
EDMF 1
Korea 1
Client’s DMF 6
CEP 1
DMF’s Held by Hamari
DMF Number Status Type Submit Date Holder Subject
21259 A Ⅱ 1/14/2008YONEZAWA HAMARI
CHEMICALS CO LTD
POLAPREZINC AS
MANUFACTURED IN
YAMAGATA, JAPAN
DMF Number Status Type Submit Date Holder Subject
23196 A Ⅱ 10/18/2009YONEZAWA HAMARI
CHEMICALS CO LTD
LULICONAZOLE AS
MANUFACTURED IN
YAMAGATA, JAPAN
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