Aquila Cars A/S reserves the right to make pricing and specification changes as and when necessary. Any changes will be notified at quotation. All prices are excluding VAT. Aquila Cars A/S cannot be held responsible for any errors in printing.

Nomenclature

Updated: 31/01/2019 Version: 3.3

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The technical regulations are based upon the following: Parts for Aquila Synergy Cup are represented in the nomenclature and are split into three categories:

Category A

No modifications are permitted. All parts within this category must remain in their original positions and fulfil the function/s for which they were originally intended. These parts must be genuine Aquila Cars A/S components. These components must be approved and marked by Aquila Cars A/S using the Aquila hologram badge.

Category B Parts are to be treated as ‘Category A’ unless modifications or prescriptions are indicated in the regulations or in Aquila Cars A/S nomenclature. These components must be approved and marked by Aquila Cars A/S using the Aquila hologram badge.

Category C

The parts stated within this category are considered to be unrestricted, on the express conditions that:

1. The function for which they were originally designed is not deviated. 2. That it does not fulfil any additional function. 3. It is located in the same place as the original component.

Areas to be noted:

The set of items or subassemblies that make up a part or assembly are deemed to belong to the same category as the part or assembly in question.

Scrutineering may consist of comparing that part to be checked against a similar genuine Aquila Cars A/S component. All parts not shown in the technical regulations are systematically classed in category ’A’ unless specified otherwise above. In addition all genuine Aquila Cars A/S components will be checked for their badge of originality which must not be damaged or covered in any way.

The pictures published in this document only aim at making the nomenclature easier to understand. These pictures cannot be used for any comparison with the original vehicle parts.

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Nuts, screws and bolts

Nuts, screws and bolts are classed within ‘Category C’ unless mentioned in the nomenclature, and can be removed if desired.

Washers

All washers are classed within ‘Category C’ unless mentioned in the nomenclature, and can be removed if desired. It is allowed to add a washer only to improve mechanical assemblies. The use of a washer for setting purposes is forbidden, unless specifically mentioned in the nomenclature.

Electrical loom

The electrical loom is classed within ‘Category B’ and must be a genuine Aquila Cars A/S item. The loom may be protected by non-retractable sheathes.

Protection

It is permitted to add protection of any kind over mechanical elements of the car unless specifically stated in the nomenclature. These protections must have the sole function of protecting the items contained within their surface. For driver safety, it is allowed to add protection within the cockpit on the condition that these additional items are easily removable without the use of tools.

Supports

It is allowed, unless mentioned in the nomenclature, to add various types of support to improve the fitting of tubes, hoses and electrical looms within the vehicle. Fitting of these supports must not require the modification of any components. The sole function of these supports must be maintaining the components for which they have been added and can only be made of tape, tie-wraps or other non-constructive material.

Bodywork

It is allowed to modify the bodywork elements and their respective supports but only in order to aid in the fitting and correct assembly of these components. Adhesive tape may be put on the bodywork, but in all circumstances its only purpose must be to protect or fasten the component to which it is applied.

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5.0 ENGINE 5.1 GENERAL

Engine protests will cost 6000 Kr. Before any investigation takes place, the engine will be investigated by an independent party set out by Aquila Cars A/S. Please refer to Appendix 1 for further details about Engine protests.

Engines will be mounted upright, and aligned East West in the chassis. The addition of any material be it metal, plastic or composite etc. by any means be it welding, bonding, encapsulation or

encasement to any component is prohibited. The only exception to this, are the approved components from Aquila Cars A/S which can be found in the ‘Engine and Transmission Assembly’ section of the Aquila Synergy Nomenclature. Specific repair of the mounting points of the cylinder block to the transmission or chassis are allowed, whilst other casting repairs may be allowed with prior written approval of the Technical Commissioner responsible for the Formula.

Balancing of reciprocating and rotating parts is permitted only by removal of metal from approved locations so set out by the manufacturer.

It is prohibited to change the water pump, fan and generator drive pulleys and their retention bolts, washers and belts. No under drive pulleys are allowed.

The generator must remain unchanged. No under drive pulleys allowed. The use of non-standard replacement fasteners, nuts, bolts, screws, studs and washers which are not connected with, or

which do not support, any moving parts of the engine or its compulsorily retained accessories is permitted. Freedom granted to any fastener does not allow for freedom to move items relative to each other.

The use of thread locking compounds is permitted. Gaskets are free except for the cylinder head, intake and exhaust system gaskets which must be standard Toyota

components for the engine, and inlet manifold to cylinder head gasket which must be of production thickness. Any process of cleaning may be used on any component providing the surface finish must remain standard, is not affected. The exterior surfaces only (of the complete engine assembly) of ferrous parts and the exterior surface of the Plastic Rocker

Cover may be protected by paint or similar means. No internal component or surface may be coated by any protective finish. Other Toyota produced aluminum components may be protected only on their external surfaces by a transparent clear varnish, or similar.

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Part numbers quoted were correct at the time the regulations were drafted. However, as with all companies, the Toyota Motor Company reserve the right to make changes to components for reliability or other reasons. Consequently the part numbers quoted may be superseded by later released parts. Full Toyota part numbers do not necessarily appear on all parts.

It is permitted to use gaskets from Citroen or Peugeot, as long as the stock Toyota dimensions are retained. These must not be machined in any way.

It is prohibited to alter the engine mounts in any way to lower or raise the engine, or shift it to either side in the chassis.

5.2 PERMITTED ENGINE The only permitted engine is the Toyota 1KR-FE from the first gen Toyota Aygo.

5.3 INDUCTION The air cleaners cannot be changed to other types than those offered from Aquila Cars A/S. The inlet manifold and throttle body system must be the Aquila Synergy system. It is prohibited to alter the induction trumpet length and dimensions by any means. Only stock thickness gaskets can be

used, and only the stock number of gaskets can be used. If any updated induction systems become available from Aquila Cars A/S, these must be retrofitted to older vehicles.

5.4 EXHAUST SYSTEM It is prohibited to change the exhaust system and manifold. A mandatory silencer from Aquila Cars A/S must be fitted. If any updated exhaust systems become available from Aquila Cars A/S, these must be retrofitted to older vehicles.

5.5 CYLINDER BLOCK It is permitted, as means of repair, to replace damaged cylinder bores with cast iron cylinder liners, all too standard

dimensions. It is permitted to machine cylinder liners to maintain deck height. The cylinder bore diameter can be a maximum of 71,013mm.

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5.6 CYLINDER HEAD (INCLUDING VALVES AND VALVE GEAR) Non-standard rocker covers are prohibited. Standard valve spring retainers must be used, only stock valve springs are permitted. Shims are permitted. Valve lifters must be stock Toyota parts. No machining or lightening is allowed. Valves must remain standard, no re-profiling or polishing is permitted. The original 30 degree inlet seat angle, and 45 degree

exhaust seat must be maintained. Maximum valve diameter, inlet 27.5mm; exhaust 23.5mm. Overall length inlet 88.50 ± 0.5mm. Overall length exhaust 89.10 ± 0.5mm. Valve stem diameter must be 5mm. Valve stem seals must be fitted. Maximum port diameter at manifold face: inlet 40mm*28mm. Inlet and exhaust port diameter cannot be changed in any way. It is permitted, as means of repair, to replace damaged valve guides and valve seats by replacement valve guides and valve

seat inserts, to all standard dimensions. The valve seats cannot protrude into the combustion chamber if they are to be changed - they must be mounted flush to the combustion chamber. No machining allowed.

Valve clearance must be minimum 0.145mm inlet and 0.275mm exhaust. The valve seat width must be minimum 1.2mm intake and 1.11 exhaust, and maximum diameter is 27.3mm inlet and

23.2mm exhaust.

5.7 COMPRESSION RATIO The maximum compression ratio will be controlled as follows: Maximum compression ratio is 10.5:1. It is prohibited to make any changes to the compression chamber, to do any machining or polishing, to move the valves

relative to each other, or to do any deschrouding of the valves. The cylinder head minimum thickness is 129.8mm. Standard Toyota cylinder head gasket Part No. 1111540060, or Victor Reinz Part No. 61-53425-00, metal multilayer must be

used. It is prohibited to remove metal layers from the gasket. minimum compressed thickness is (0.5mm), ii) Pistons must not protrude above the cylinder block face at TDC. The cylinder block surface may be machined, as long as

the compression is not raised past 10.5:1.

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5.8 CAMSHAFT The only permitted camshaft is the Toyota production camshaft for the 1KR-FE engine. The camshaft must remain entirely unmodified. It must be fully manufactured and ground to the Toyota Motor Company

profile. It is prohibited to grind from blanks, regrind or re-profile. Shot peening, shot blasting or polishing are prohibited. The camshaft profile is defined by determination of lift (L-l) against a flat footed follower at various angles (Ø). Maximum lift

at all points on the camshaft must not be exceeded. The specified lift is cam lift, not valve lift, which is cam lift minus valve clearance. Standard Toyota tolerances apply to the following camshaft lift.

Dimension Symmetrical Cam lobe height: Inlet 41.64, Exhaust 41.07 Cam base circle: Inlet 33mm, Exhaust 33mm Cam lift: Inlet 8.5mm, Exhaust 8mm

5.9 PISTONS Pistons must be standard Toyota production pistons for the 998cc engine, unmodified in any way except for balancing and

as detailed. All three piston rings must be fitted, piston rings must be standard production or similar replacements, i.e. the compression

rings must be one piece, with conventional plain gaps, the oil control rings must be either single piece twin land type or apex three piece (two rails and an expander).

The minimum weight of the piston, piston rings, gudgeon pin, connecting rod, rod bolts and bearings shells are 582g.

5.10 CONNECTING RODS Connecting rods must be standard Toyota parts Machining is permitted to remove metal from the balancing bosses on the

big-end cap and at the little end, with the sole purpose of balance. Polishing is prohibited. It is prohibited to change the centres of the connecting rod by machining, to change the length of the connecting rod.

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5.11 CRANKSHAFT A standard crankshaft must be used. Spot Machining to achieve balance is permitted. Crankshaft pulley must remain stock. No under drive pulley allowed. It is not permitted to alter the number of bearings or fit bearings of less than standard production width. Standard oversize and undersize bearings are permitted. The minimum weight of the crankshaft is 8.620kg. It is prohibited to grind the crankshaft on different centers to raise the stroke. The maximum permitted stroke is 84mm.

5.12 FLYWHEEL AND CLUTCH The flywheel and clutch assembly must be standard components. To achieve minimum weight and balance, material may be

removed from the originally machined surfaces, rim/flange Etc… For rectification, the clutch mating face may be resurfaced. Cast surfaces must remain in original condition. It is permitted to use a similar pattern replacement clutch (i.e. conventional single diaphragm spring) friction plate with shock absorber springs. Organic friction material only is permitted.

Racing clutches are prohibited. Flywheel bolts are free. It is permitted to secure the starter ring to the flywheel. Flywheel and clutch assembly minimum permitted weight: 9.475Kg. (Including all flywheel and crankshaft mounting bolts). It is prohibited to move the location of the flywheel in any way on the crankshaft.

5.13 LUBRICATION SYSTEMS It is prohibited to make any change to the oil system. With the exception of the mandatory relocating of the oil filter as set out

by Aquila Cars A/S.

5.14 COOLING SYSTEM It is prohibited to make changes to the cooling system. The cooling liquid must contain a minimum of 30% ethylenglucol, and a maximum of 50%.

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5.15 FUEL PUMP Only the Toyota Aygo fuel pump for the engine is permitted.

5.16 IGNITION SYSTEM Only the stock Toyota ignition systems are allowed. Spark plugs are free of choice as long as the stock dimensions are retained.

5.17 ENGINE MANAGEMENT Only the engine management system from Aquila Cars A/S is allowed. It is prohibited to alter the Electronic Control Unit (ECU) maps, move the placement of the engine ECU trigger system or the

crankshaft trigger wheel. It is prohibited to use engine sensors, and fuel injectors, other than the standard Toyota components for this engine.

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Vehicle Setup

Weight It is at the discretion of the championship organisers to weigh competition vehicles at any time during a race-weekend, the weight of the

car without the driver, must not be less than 420 Kg. The weight of the car inclusive of the driver, must not weigh less than 510 Kg. If a car needs to use ballast plates to full fill the rules above, it can only be with original Aquila Cars A/S ballast weight adjusting plates.

No other weights will be accepted.

Setup The camber angle on both front and rear corners of the car, can be adjusted. There must be 0 (zero) to 4 (four) original Aquila adjusting

shims, mounted in each corner. No more – no less. The Caster angle on both front and rear corners of the car, is NOT allowed to adjust. The Toe-in angle on both front and rear corners of the car, can be adjusted without any restrictions. The Ride Height of both front and rear of the car, can be adjusted without any restrictions. Tyre pressures are not restricted.

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Crashbox

A B C 1-01 X 1-02 X S-11 X

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Crashbox – Part Numbers

Item Number Part Number Description 1-01 SC-01-035-0314 Front Towing Eye 1-02 SC-01-035-0409 Crashbox S-11 Bolt Set: Mounting Crashbox to Chassis

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Chassis – Monocoque

A B C 1-03 X 1-04 X 1-05 X 1-06 X 1-07 X 1-08 X S-12 X S-13 X S-14 X S-15 X S-19 X

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Chassis – Monocoque – Part Numbers

Drawing Number Part Number Description 1-03 SC-01-001-0410 Monocoque Chassis 1-04 SC-01-058-0015 Radiator Housing 1-05 SC-01-058-0374 Radiator Duct Floor

1-06 SC-01-058-0382 Central Duct Left SC-01-058-0383 Central Duct Right

1-07 SC-01-058-0384 Radiator Right Angle Locator

1-08 SC-01-058-0388 Radiator Floor Mounting Strip Left SC-01-058-0389 Radiator Floor Mounting Strip Right

S-12 Bolt Set: Rear Roll Hoop to Subframe S-13 Bolt Set: Radiator Floor S-14 Bolt Set: Radiator Centre Duct S-15 Bolt Set: Right Angle Locator through Floor S-19 Bolt Set: Right Angle Locator through Housing

1-03 Minor repairs may only be completed by Aquila Racing Cars A/S, The repair must be accompanied with a certificate of authenticity for the moncoque life.

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Chassis – Rear Subframe

A B C 1-09 X 1-10 X 1-11 X S-16 X S-17 X S-18 X

S-110 X

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Chassis – Rear Subframe – Part Numbers

Item Number Part Number Description 1-09 SC-01-009-0016 Rear Subframe 1-10 SC-01-009-0254 Gearbox Adaptor Plate 1-11 SC01-009-0017 Rear Bodywork Support S-16 Bolt Set: Subframe to Monocoque S-17 Bolt Set: Lower Engine Bracket to Subframe S-18 Bolt Set: Diffuser Mount

S-110 Bolt Set: Gear Cable Mount to Subframe

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Suspension – Front Corner

A B C 4-01 X 4-02 X 4-03 X 4-04 X 4-05 X 4-06 X 4-07 X 4-08 X 4-09 X 4-09 X 4-11 X 4-23 X S-41 X S-42 X S-43 X S-44 X S-45 X S-46 X

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Suspension – Front Corner – Part Numbers

Item Number Drawing Number Description 4-01 SC-04-010-0309 OEM Wheel Bearing 4-02 SC-04-010-0099 Upright 4-03 SC-04-010-0100 Wheel Bearing Retainer Plate 4-04 SC-04-010-0310 OEM Hub 4-05 SC-04-010-0288 OEM Brake Disc 4-06 SC-04-010-0290 Wilwood Brake Pads 4-07 SC-04-010-0289 Wilwood Dynalite Brake Caliper 4-08 SC-04-010-0287 BRAID Winrace-A Wheel R13 x 6 4-09 SC-04-010-0285 Front Tyre Dry 160/530-13 4-11 SC-04-010-0065 Front Steering Arm 4-23 SC-04-010-0025 90 Degree Brake Fitting Adapter S-41 Bolt Set: Camber Block S-42 Bolt Set: Retainer Plate S-43 Bolt Set: Brake Caliper S-44 Bolt Set: OEM Wheel Bolts S-45 Bolt Set: Steering Arm S-46 Bolt Set: Brake Disc Screw

4-04 The hub must be an original OEM hub. 4-06 Brake pads must conform to championship organiser regulations. 4-07 Caliper must be kept in original condition. 4-09 Tyres must conform to championship organiser regulations.

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Suspension – Front Wishbone

A B C 4-13 X 4-15 X 4-17 X 4-19 X 4-21 X 4-22 X 4-23 X S-47 X S-48 X S-49 X

S-410 X S-411 X TH-1 X TH-2 X TH-3 X

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Suspension – Front Wishbones – Part Numbers

Item Number Part Number Description 4-13 SC-04-029-0280 INTRAX Front Damper 4-15 SC-04-010-0293 INTRAX Front Spring – 130/60-5.1mm 4-17 SC-04-010-0294 Front Upper Wishbone 4-19 SC-029-010-0282 Front Lower Wishbone 4-21 SC-04-030 Outboard Lower Wishbone Bearing 4-22 SC-04-029 Outboard Lower Wishbone Bearing Housing 4-23 SC-04-033-0062 Front Lower Damper Mount S-47 Bolt Set: Front Inboard Wishbone Upper/ Lower S-48 Bolt Set: Outboard Upper Wishbone S-49 Bolt Set: Damper

S-410 Bolt Set: Lower Damper Bracket S-411 Bolt Set: Outboard Lower Wishbone TH - 1 SC-04-041-0261 Front Wishbone Inboard TH - 2 SC-04-041-0260 Front Wishbone Outboard Upper/ Rear Track Rod TH - 5 SC-04-041-0264 Front Wishbone Outboard Lower

4-15 Damper springs must conform to championship organiser regulations

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Suspension – Rear Corner

A B C 4-01 X 4-12 X 4-02 X 4-03 X 4-04 X 4-05 X 4-06 X 4-07 X 4-08 X 4-10 X 4-10 X 4-23 X S-41 X S-42 X S-43 X S-44 X

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Suspension – Rear Corner – Part Numbers

Item Number Part Number Description 4-01 SC-04-010-0309 OEM Wheel Bearing 4-12 SC-04-011-0064 Rear Steering Arm 4-02 SC-04-010-0099 Upright

4-03 SC-04-010-0100 Wheel Bearing Retainer Plate 4-04 SC-04-010-0310 OEM Hub 4-05 SC-04-010-0288 OEM Brake Disc 4-06 SC-04-010-0290 Wilwood Brake Pads 4-07 SC-04-010-0289 Wilwood Dynalite Brake Caliper 4-08 SC-04-010-0287 BRAID Winrace-A Wheel R13 x 6 4-10 SC-04-011-0286 Rear Tyre Dry 180/560-13 4-23 SC-04-010-0025 90 Degree Brake Fitting Adaptor S-41 Bolt Set: Camber Block S-42 Bolt Set: Retainer Plate S-43 Bolt Set: Brake Caliper S-44 Bolt Set: OEM Wheel Bolts S-46 Bolt Set: Brake Disc Screw

4-04 The hub must be an original OEM hub. 4-06 Brake pads must conform to championship organiser regulations. 4-07 Caliper must be kept in original condition. 4-10 Tyres must conform to championship organiser regulations.

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Suspension – Rear Wishbones

A B C 4-14 X 4-16 X 4-18 X 4-20 X 4-21 X 4-22 X 4-23 X 4-24 X 4-25 X 4-26 X

S-412 X S-413 X S-414 X S-415 X S-416 X S-417 X TH – 4 X TH – 5 X TH – 6 X

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Suspension – Rear Wishbones – Part Numbers

Item Number Drawing Number Description 4-14 SC-04-011-0279 INTRAX Rear Damper 4-16 SC-04-011-0293 INTRAX Rear Spring – 130/60-5.1mm 4-18 SC-04-032-0307 Rear Upper Wishbone 4-20 SC-04-031-0308 Rear Lower Wishbone 4-21 SC-04-029-0280 Outboard Lower Wishbone Bearing 4-22 SC-04-029-0279 Outboard Lower Wishbone Bearing Housing 4-23 SC-04-010-0025 Track Rod Rear 4-24 SC-04-031-0330 Female M10 Rod End Link 4-25 SC-04-034-0063 Rear Lower Damper Mount 4-26 SC-04-015-0071 Damper Mount Shim

S-412 Bolt Set: Rear Inboard Wishbone S-413 Bolt Set: Rear Outboard Upper Wishbone S-414 Bolt Set: Rear Outboard Lower Wishbone S-415 Bolt Set: Lower Wishbone Damper Bracket S-416 Bolt Set: Rear Track Rod S-417 Bolt Set: RH/ LH Rear Track Rod Lock Nuts TH – 2 SC-04-041-0260 Front Wishbone Outboard Upper/ Rear Track Rod TH – 3 SC-04-041-0262 Rear Wishbone Inboard TH – 4 SC-04-041-0263 Rear Wishbone Outboard Upper TH – 6 SC-04-041-0265 Rear Wishbone Outboard Lower

4-16 Damper springs must conform to championship organiser regulations

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Driver Controls

A B C 2-01 X 2-02 X 2-03 X 2-04 X 2-05 X 2-06 X 2-07 X 2-08 X 2-09 X 2-10 X 2-11 X 2-12 X 2-14 X 2-16 X 2-17 X 2-49 X S-21 X S-22 X S-24 X

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Driver Controls – Part Numbers

Item Number Part Number Description 2-01 SC-02-004-0297 OMP Steering Wheel 2-02 SC-02-004-0298 Quick Release Steering Boss 2-03 SC-04-004-0284 Steering Column Upper Tube (with Spline) 2-04 SC-02-004-0299 Steering Column Bushes 2-06 SC-02-004-0281 Steering Column Lower Tube with Universal Joint 2-07 SC-02-004-0282 Steering Column Rack Universal Joint 2-08 SC-02-004-0300 OEM Steering Rack 2-09 SC-02-004-0305 Front Track Rod Outboard End 2-11 SC-02-026-0188 Switch Panel 2-12 SC-02-026-0158 Display Cover Panel 2-14 SC-02-003-0307 OEM Gear Lever Selector Unit 2-16 SC-02-003-0411 Outer Gear Cable 2-17 SC-02-003-0412 Inner Gear Cable

2-49 SC-01-021-0088 Steering Rack Mount Left SC-01-021-0089 Steering Rack Mount Right

S-21 Bolt Set: OEM Steering Rack S-22 Bolt Set: Switch Panel Covers S-24 Bolt Set: OEM Gear Lever Selector Unit

2-01 Must be approved by Aquila Cars A/S. 2-02 Quick release must be approved from Aquila Cars A/S. 2-03 Spline must be welded to tube by Aquila Cars A/S. 2-08 Gearing (for Steering Rack Ratio) must be original OEM parts. 2-14 Must be original OEM part.

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Driver Controls – Safety

A B C 2-13 X 2-15 X 2-18 X 2-30 X 2-31 X 2-50 X 2-51 X S-23 X S-25 X S-26 X

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Driver Controls – Safety – Part Numbers

Item Number Part Number Description 2-13 SC-02-025-0306 Fire Extinguisher 2-15 SC-02-026-0308 Driver Electrical Kill Switch 2-18 SC-01-001-0187 Extinguisher Cover 2-30 Battery Cover 2-31 Ignition Button 2-50 Battery 2-51 Plex µSDM-102 Pro Display S-23 Bolt Set: Fire Extinguisher/Battery Cover S-25 Bolt Set: Safety Belt S-26 Bolt Set: Driver Electrical Kill Switch S-27 Bolt Set: Seat

2-13 Must be the extinguisher stated in the Nomenclature. 2-51 Must be the display as provided by Aquila Racing Cars A/S.

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Driver Controls – Pedal Box

A B C 2-20 X 2-21 X 2-22 X 2-23 X 2-24 X 2-25 X 2-26 X 2-27 X 2-28 X 2-47 X 2-48 X S-28 X S-29 X

S-210 X S-211 X S-212 X S-213 X

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Driver Controls – Pedal Box – Part Numbers

Item Number Part Number Description 2-20 SC-02-005-0299 0.75” Bore Wilwood Master Cylinder – Clutch 2-21 SC-02-005-0298 5/8” Bore Wilwood Master Cylinder – Front Brake 2-22 SC-02-005-0297 0.7” Bore Wilwood Master Cylinder – Rear Brake 2-23 SC-02-005-0186 Pedal Box Base 2-24 SC-02-005-0309 Throttle Pedal Rocker 2-25 SC-02-046 Throttle Pedal 2-26 SC-02-047 Brake Pedal 2-27 SC-02-048 Clutch Pedal 2-28 Brake Balance Bar 2-38 Brake Bias Cable 2-39 Banjo Bolt Single 2-40 Banjo Bolt Double 2-41 Brake Light Switch Bolt 2-42 10mm Copper Washer 2-43 Brake Hose Complete Kit 2-44 Clutch Hose 2-45 Male T-Piece Adaptor 2-47 Heel Rest 2-48 Foot Rest S-49 Throttle Cable S-28 Bolt Set: Pedal Box Base to Chassis S-29 Bolt Set: Throttle Pedal Rocker

S-210 Bolt Set: Pedal to Pedal Box Base S-211 Bolt Set: Master Cylinder to Pedal Box Base S-212 Bolt Set: Throttle Cable Lock-Off S-213 Bolt Set: Foot Rest to Pedal Box Base

2-20, 2-21, 2-22 Must be the part stated in the Nomenclature

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Powertrain – Cooling System

A B C 3-31 X 3-32 X 3-33 X 3-34 X 3-43 X 3-44 X 3-45 X 3-46 X 3-47 X 3-48 X

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Powertrain – Cooling System – Part Numbers

Item Number Part Number Description 3-31 SC-03-013-0085 Radiator 3-32 SC-03-013-0519 Radiator to Radiator Cooling Pipe 3-33 SC-03-013-0520 Upper Left Cooling Pipe 3-34 SC-03-013-0521 Upper Right Cooling Pipe 3-43 SC-03-013-0522 Expansion Tank 3-44 SC-03-013-0523 Expansion Tank Cap 3-45 SC-03-013-0524 Aquila Silicon 60 Degree elbow 3-46 SC-03-013-0525 Aquila Silicon Large Diameter Straight 3-47 SC-03-013-0526 Aquila Silicon Small Diameter Straight 3-48 SC-03-013-0527 Aquila Blanking Hose

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Powertrain – Exhaust System

A B C 3-40 X 3-41 X 3-42 X 3-48 X 3-49 X 3-50 x

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Powertrain – Exhaust System – Part Numbers

Item Number Part Number Description 3-40 SC-02-028-0228 Exhaust 3-41 SC-02-028-0504 Exhaust Silencer 3-42 SC-02-028-0505 Exhaust Mount 3-48 SC-02-028-0506 Exhaust Heat Shield 3-49 SC-03-006-0452 Exhaust Driveshaft Heat Shield 3-50 SC-03-006-0453 Exhaust Gear Shift Cable Heat Shield

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Powertrain – Engine and Transmission Assembly

A B C

3-01 X 3-02 X 3-03 X 3-06 X 3-30 X 3-35 X 3-36 X 3-37 X 3-38 X 3-51 X 3-52 X

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Powertrain – Engine and Transmission Assembly – Part Numbers

Item Number Part Number Description

3-01 SC-03-006-0394 1.0 Litre 3 Cylinder 1KR-FE Engine 3-02 SC-03-006-0395 Gearbox for 1.0 Litre 3 Cylinder 1KR-FE Engine 3-03 SC-03-006-0396 OEM Clutch Plate Kit 3-06 SC-03-006-0272 Adaptor Plate for Moving Oil Filter 3-30 Oil Filter 3-35 Engine Wire Loom 3-36 ECU 3-37 Chassis Wire Loom 3-38 Automatic Fuse 3-51 SC-03-006-0272 Oil Sump Baffle Plate 3-52 Throttle Body

3-01

Engine must use original OEM parts. Servicing and cleaning is allowed. The installation of the Oil Sump Baffle Plate, Oil Filter Adaptor and Aquila Synergy Throttle Body are the only allowed changes. Engine code must be 1KR-FE.

3-02 Gearbox must use original OEM parts. Servicing and cleaning is allowed.

3-03, 3-04, 3-05 Must use OEM parts, and adhere to the weight restriction as set out on page 7 Paragraph 5.12.

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Powertrain – Fuel System

A B C

3-20 X 3-21 X 3-22 X 3-23 X 3-24 X 3-25 X 3-26 X 3-27 X 3-28 X 3-29 X S-32 X S-33 X S-34 X

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Powertrain – Fuel System – Part Numbers

Item Number Drawing Number Description 3-20 SC-03-008-0413 Fuel Cell 3-21 SC-03-008-0104 Access Panel Mounting Gasket 3-22 SC-03-008-0102 Access Panel 3-23 SC-03-008-0414 Fuel Pump Housing 3-24 SC-03-008-0415 Fuel Pump 3-25 SC-03-008-0416 Fuel Regulator 3-26 SC-03-008-0417 Fuel Regulator Housing 3-27 SC-03-008-0418 Fuel Regulator Plug 3-28 SC-03-008-0419 Fuel Filler Neck 3-29 SC-03-008-0005 Dash-6 Outlet Fitting 3-30 Fuel Filler Neck Cap S-32 Bolt Set: Fuel Regulator Housing Mounting Bolts S-33 Bolt Set: Access Panel Mounting Bolts S-34 Bolt Set: Fuel Regulator O-Ring Kit

3-24, 3-25 Must use original OEM parts.

38 Version 3.3 31/01/19

Bodywork

A B C 5-01 X 5-02 X 5-03 X 5-04 X 5-05 X 5-06 X 5-19 X 5-20 X 5-21 X S-51 X S-52 X S-53 X S-54 X

39 Version 3.3 31/01/19

Bodywork – Part Numbers

Item Number Part Number Description 5-01 SC-05-017-0273 Front Centre Section 5-02 SC-05-017-0274 Rear Centre Section 5-03 SC-05-017-0275 Front Left Fender 5-04 SC-05-017-0276 Front Right Fender 5-05 SC-05-017-0277 Rear Left Fender 5-06 SC-05-017-0278 Rear Right Fender

5-19 SC-06-040-0365 Brake Light Bracket Left SC-06-040-0366 Brake Light Bracket Right

5-20 SC-06-040-0404 Brake Light Cover Left SC-06-040-0405 Brake Light Cover Right

5-21 SC-06-040-0367 Brake Light 5-25 Rain Light 5-26 Rain Light Bracket S-51 Bolt Set: Front Fender S-52 Bolt Set: Rear Fender S-53 Bolt Set: Centre Section S-54 Bolt Set: Brake Light

5-01, 5-02, 5-03, 5-04, 5-05, 5-06, 5-07

All parts can be painted or Vinyl Wrapped.

40 Version 3.3 31/01/19

Bodywork – Floor

A B C 5-07 X 5-08 X 5-09 X 5-10 X 5-18 X 5-22 X 5-23 X S-55 X S-56 X S-57 X S-58 X

S-511 X S-512 X

41 Version 3.3 31/01/19

Bodywork – Floor – Part Numbers

Item Number Part Number Description 5-07 SC-05-055-0407 Diffuser 5-08 SC-05-055-0346 Diffuser Left Strake 5-09 SC-05-055-0345 Diffuser Right Strake 5-10 SC-05-055-0347 Side Mount 5-18 SC-05-054-0408 Front Floor

5-22 SC-05-054-0551 Front Wooden Floor Left Front Wooden Floor Right

5-23 SC-05-054-0552 Rear Wooden Floor Left Rear Wooden Floor Right

S-55 Bolt Set: Mounting Front Floor S-56 Bolt Set: Diffuser to Chassis S-57 Bolt Set: Strakes to Diffuser S-58 Bolt Set: Diffuser to Side Mount

S-511 Bolt Set: Front Wooden Floor to Chassis S-512 Bolt Set: Rear Wooden Floor to Chassis

42 Version 3.3 31/01/19

Bodywork – Rear Wing

A B C 5-11 X 5-12 X 5-13 X 5-14 X 5-15 X 5-16 X 5-17 X 5-24 X S-59

S-510

43 Version 3.3 31/01/19

Bodywork – Rear Wing – Part Numbers

Item Number Part Number Description 5-11 SC-05-056-0406 Rear Wing 5-12 SC-05-056-0350 Adjustable Wing Bracket 5-13 SC-05-056-0351 Adjustable Wing Bracket 5-14 SC-05-056-0349 Wing Mount Left 5-15 SC-05-056-0348 Wing Mount Right 5-16 SC-05-056-0354 Wing Mount Bodywork Attachment Plate Left 5-17 SC-05-056-0353 Wing Mount Bodywork Attachment Plate Right 5-22 SC-05-056-0352 Rear Wing End Plate 5-24 Rear Wing Support Brace S-59 Bolt Set: Adjustable Wing Mount to Wing Mount

S-510 Bolt Set: Wing Mount to Bodywork Attachment Plate

5-11, 5-14, 5-15 Can be painted or Vinyl wrapped.

44 Version 3.3 31/01/19

Vehicle Setup – Ballast Plates

A B C 6-01 X 6-02 X 6-03 X 6-04 X 6-05 X

45 Version 3.3 31/01/19

Vehicle Setup – Ballast Plates – Part Numbers

Item Number Part Number Description 6-01 SC-07-069-0553 Pedal Box Ballast Plate – 2.5Kg 6-02 SC-07-069-0554 Pedal Box Ballast Plate – 4.6Kg 6-03 SC-07-069-0555 Pedal Box Ballast Plate – 9.3Kg 6-04 SC-07-069-0556 Seat Ballast Plate – 5.6Kg 6-05 SC-07-069-0557 Seat Ballast Plate – 11.3Kg

46 Version 3.3 31/01/19

Bolt Set Description

Bolt Set Name Bolt Set Number

Bolt Description Nut Description Washer Description Bolt

DiameterBolt

Length Bolt Head QTY Diameter Type QTY Internal Diameter Type Material QTY

Mounting Crashbox to Chassis S-11 M5 20 Cap Allen 6 N/A N/A N/A 5mm Nordlock Steel 6

Rear Roll Hoop to Subframe S-12 M10 30 Cap Allen 6 10mm Nyloc 6 10mm Standard Steel 6

Radiator Floor S-13 M5 16 Countersunk 7 N/A N/A N/A N/A N/A N/A N/A

Radiator Centre Duct S-14 M5 16 Countersunk 2 N/A N/A N/A N/A N/A N/A N/A M5 16 Button 1 N/A N/A N/A N/A N/A N/A N/A

Right Angle Locator through Floor S-15 M5 16 Countersunk 2 N/A N/A N/A N/A N/A N/A N/A

Subframe to Monocoque S-16 M10 60 Cap Allen 4 N/A N/A N/A N/A N/A N/A N/A

M10 70 Cap Allen 2 N/A N/A N/A N/A N/A N/A N/A Lower Engine

Bracket to Subframe S-17 M8 25 Cap Allen 2 N/A N/A N/A 8mm Nordlock Steel 2

Diffuser Mount S-18 Right Angle Locator

through Housing S-19 M5 12 Button 2 N/A N/A N/A N/A N/A N/A N/A

Gear Cable Mount to Subframe S-110 M10x1.25 50 Hex 2 N/A N/A N/A 10mm Standard Steel 2

M10x1.25 50 Hex 1 N/A N/A N/A 10mm Standard Steel 1 Front Steering Arm S-41 M8 30 Cap Allen 2 N/A N/A N/A 8mm Nordlock Steel 2

Retainer Plate S-42 M5 16 Button 8 N/A N/A N/A N/A N/A N/A N/A Brake Caliper S-43 M10 30 Cap Allen 2 N/A N/A N/A 10mm Nordlock Steel 2

OEM Wheel Bolts S-44 M12 30 OEM Hex N/A N/A N/A N/A N/A N/A N/A Rear Steering Arm S-45 M8 50 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 1 Brake Disc Screw S-46 M6 10 Countersunk 1 N/A N/A N/A N/A N/A N/A N/A

47 Version 3.3 31/01/19

Front Inboard Wishbone Upper/

Lower S-47 M8 45 Cap Allen 2 8mm Nyloc 2 N/A N/A N/A N/A

Outboard Upper Wishbone S-48 M8 50 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 2

Damper to Mounting Brackets S-49 M8 50 Cap Allen 2 8mm Nyloc 2 N/A N/A N/A N/A

Lower Wishbone Bracket S-410 M6 30 Button 2 6mm Nyloc 2 N/A N/A N/A N/A

Outboard Lower Wishbone S-411 M8 65 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 2

Rear Inboard Wishbone S-412 M8 35 Cap Allen 2 8mm Nyloc 2

Rear Outboard Upper Wishbone S-413 M8 65 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 2

Rear Outboard Lower Wishbone S-414 M8 50 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 1

Lower Wishbone Damper Bracket S-415 M6 30 Button 2 6mm Nyloc 2 N/A N/A N/A N/A

Rear Track Rod S-416 M8 50 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 1 RH/ LH Rear Track

Rod Lock Nuts S-417 N/A N/A N/A N/A 8mm Lock Nut RH/LH 2 N/A N/A N/A N/A

Steering Rack S-21 M12 100 Cap Allen 2 12mm Nyloc 2 12mm Standard Steel 4 M5 16 Button 8 Switch Panel Covers S-22 M5 12 Button 12 N/A N/A N/A N/A N/A N/A N/A Gear Lever Selector

Unit S-24 M6 30 Cap Allen 4 N/A N/A N/A 6mm Penny Steel 4

Fire Extinguisher/ Battery Cover S-23 M5 16 Cap Allen 8 N/A N/A N/A N/A N/A N/A N/A

Safety Belt S-25 M8 30 Cap Allen 4 N/A N/A N/A 8mm Nordlock Steel 4

Driver Kill Switch S-26 M6 40 Cap Allen 2 6mm Flanged Nyloc 2 N/A N/A N/A N/A

Seat to Chassis S-27 M8 25 Button 8 8mm Standard 4 N/A N/A N/A N/A 8mm Nyloc 4

48 Version 3.3 31/01/19

Bolt Set Name Bolt Set Number

Bolt Description Nut Description Washer Description Bolt

DiameterBolt

Length Bolt Type QTY Diameter Type QTY Diameter Type Material QTY Pedal Box Base to

Chassis S-28 M8 25 Cap Allen 4 N/A N/A N/A N/A N/A N/A N/A

Throttle Pedal Rocker S-29 M5 25 Hex 1 5mm Nyloc 1

Pedal to Pedal Box Base S-210 M8 50 Cap Allen 1 8mm Nyloc 1 8mm Standard Steel 2

Master Cylinder to Pedal Box Base S-211

Throttle Cable Wire Locker S-212

Fuel Regulator Housing Mounting

Bolts S-32

M5 50 Cap Allen 4 N/A N/A N/A

5mm Standard Nylon 4

M5 8 Button 4 5mm Standard Steel 4

Access Panel Mounting Bolts S-33 M5 18 Button 12 N/A N/A N/A 5mm Standard Nylon 12

Fuel Regulator O-Ring Kit S-34

Front Fender to Centre Section S-51 M5 12 Countersunk 8 5mm Nyloc 8 5mm Countersunk Plastic 8

Rear Fender to Centre Section S-52

M5 12 Countersunk 9 5mm Nyloc 9 5mm Countersunk Plastic 9

M5 16 Countersunk 3 5mm Floating Nyloc 3

Centre Section to Chassis S-53 M5 12 Countersunk 8 5mm Countersunk Plastic 8

Brake Light S-54 M5 12 Countersunk 5 5mm Nyloc 5 5mm Countersunk Plastic 5 Mounting Front Floor S-55 M5 16 Button 19 5mm Nyloc 12 5mm Penny Steel 30

Diffuser to Chassis S-56 M5 16 Countersunk 4 5mm Nyloc 2 5mm Penny Steel 6 M5 16 Button 6 Strakes to Diffuser S-57 M5 12 Button 8 5mm Nyloc 8

S-58 M10 100 Cap Allen 2 10mm Standard 2 10mm Standard Steel 2

49 Version 3.3 31/01/19

Diffuser to Side Mount 10mm Flanged

Standard 2 10mm Penny Steel 2

Adjustable Wing Mount to Wing Mount S-59 M6 20 Button 4 6mm Nyloc 4

Wing Mount to Bodywork

Attachment Plate S-510 M5 16 Button 4 5mm Nyloc 4

Top Hats Description

Item Number Part Number Description QTY TH-1 SC-04-041-0260 Front Wishbone Outboard

Upper/ Rear Track Rod 2

TH-2 SC-04-041-0261 Front Wishbone Inboard 4 TH-3 SC-04-041-0262 Front Wishbone Outboard Lower 2 TH-4 SC-04-041-0263 Rear Wishbone Inboard 4 TH-5 SC-04-041-0264 Rear Wishbone Outboard Upper 2 TH-6 SC-04-041-0265 Rear Wishbone Outboard Lower 2