Architectural%20Wall%20Panel%20Longspan

Architectural Frame to Frame Insulated Panel System

Longspan™

I N S U L A T E D W A L L S Y S T E M S

CI/SfB(4-) Rh2

September 2008

I nsu la ted Pane ls

Approved to LPS 1181Certificate No. 186a & 260a

2

Longspan™ is a frame to frame insulated wallpanel system which can eliminate secondarysteel work

The paper we have printed on is from 80% post-consumer waste and the remaining 20% pulp is TCF(Totally Chlorine Free). This fibre is FSC certified (seefsc.org for details). In recognition, the range has beenawarded both the NAPM and Eugropa recycled marks,two of the most prestigious and recognisable recycledcertificates available. The ink we have used is vegetablebased, allowing the document to be recycled.

Sustainable Forest Recyclable Vegetable Based

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Cont

ents

Contents

Introduction 5

Product Data 6

Construction Details 10

The Longspan™ system is a high performance constructionsolution providing external architectural aestheticscombined with faster on-site installation

4

IntroductionThe KS1000 LS Longspan™ System is a cost effective architectural

wall system which provides quicker project completion, simpler

installation and guaranteed performance.

KS1000 LS Longspan™ wall panels can span up to 8.2 metres from

support to support, providing enhanced aesthetics and reducing the

need for secondary steelwork.

5

Intr

oduc

tion

Standard KingspanArchitectural Panel

Performance Advantages• Property & Business Protection - Loss Prevention Certification Board

(LPCB) LPS 1181 certified insurer approved systems

deliver certainty of performance and insurability.

• Complies with HSA/HSE and CDM safety requirements.

• Fully complies with Part L2 (England & Wales) Building Regulations

and Section 6 (Scotland) Technical Handbooks.

• Lifetime insulation continuity, thermal performance and airtightness

(5m3/hr/m2) certainty.

• Frame to frame spanning capability of up to 8.2 metres.

• Available in cover widths of 600, 900 and 1000mm.

• Six external architectural profiles available

• Simple integration with doors, windows, glazing, louvres and

traditional construction materials.

• Suitable for horizontal or vertical application.

• Accelerated build speed through pre-engineered, single component,

single-fix installation, that can reduce site times by up to 50%.

• Environmentally sustainable system - zero ODP and non-deleterious.

• Guaranteed for up to 25 years for thermal and structural performance

through Kingspan TOTAL Guarantee.

• Quality approved to ISO 9001: 2000.

• Kingspan’s manufacturing plants are ISO 14001 (Environmentally)

and ISO 18001 (Health & Safety) accredited.

KS600/900/1000 LS Longspan™ Panel

Approved to LPS 1181Certificate No. 186a & 260a

6

Available LengthsStandard lengths of 1.8 to 12.0 metres, 12.1 to 16 metre panels can

be supplied but are subject to a transport surcharge. Panels less than

1.8m long can be supplied and are subject to an extra cost.

Panel length

These panels cannot be end lapped.

Material – SteelSubstrate

• Standard external sheet thickness 0.63mm, standard internal

sheet thickness 0.63mm. Other thicknesses can be supplied to

special order.

Coatings – External Weather Sheet

• Kingspan XL Forté™: 200 micron thick high performance coating

applied to the weatherside of the panel. Designed to achieve

high levels of durability and colour stability and is highly

resistant to damage in transit and on-site.

• Kingspan Spectrum™ - polyurethane semi-gloss coating.

• Colorcoat Prisma™ - 50 micron thick coating. 16 metallic colours.

• HPS200 Ultra - Nominal 200 micron thick high performance coating.

• Reverse side of sheet coated with grey polyester coating.

• The steel is available in either plain or stucco embossed finish.

Coatings – Internal Liner Sheet

• Bright White Polyester: Coating developed for use as the internal

lining of insulated panels. Standard colour is ‘bright white’ with an

easy clean surface.

• Kingspan Aquasafe 200: 200 micron thick coating used in areas

where there is high internal humidity, or a corrosive environment.

• Kingspan Cleansafe: a chemically inert polymer film bonded to

steel substrate for cladding of cold stores, food processing

buildings and other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.

• The sheet is available in either plain or stucco embossed finish.

Profiles AvailableThe external weather sheet is available in six profiles:

• MR (Micro-Rib)

• EB (Euro-Box)

• MM (Mini-Micro)

• WV (Wave)

• CX (Convex)

• FL/FL-S (Flat)

A - Core thickness (mm) 80 100 120 140

Weight (kg/m2) 0.63/0.63 steel 15.4 16.2 17.0 17.8

600/900/1000mm cover widthKS600/900/1000 LS

Cor

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Product Reference Application Description

KS600/900/1000 KS1000 LS Longspan™ wall panel with Loss Prevention Certification Board (LPCB) approval for wall applications.

Application KS1000 LS Longspan™ is a frame to frame long spanning, secret fixed

system which can be laid horizontally and vertically. It is suitable for all

building applications except where there are low temperature

controlled environments.

Product Data

Product TolerancesCut to Length (mm) -5 +5

Cover Width (mm) -2 +2

Thickness (mm) -2 +2

End Square (mm) -3 +3

Flatness per metre (mm) -2 +2

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Pro

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Dat

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QualityKingspan insulated panels are manufactured from the highest quality

materials, using state of the art production equipment to rigorous

quality control standards, approved to ISO 9001: 2000. Kingspan

manufacturing plants are ISO 14001 (Environmentally) and ISO 18001

(Health & Safety) accredited.

GuaranteesKingspan insulated panels are available with the Kingspan TOTAL

Guarantee offering 25 years thermal and structural performance

guarantee.

PackingStandard Packing

KS1000 LS Longspan™ panels are stacked face up and require turning

over during unpacking / erection.

Removable hot melt adhesive is laid between each panel. The top,

bottom, sides and each end are protected with polystyrene and timber

packing and the entire pack is wrapped in polythene.

The number of panels in each pack depends on the panel thickness,

as shown in the table below. Typical pack height is 1100mm.

Sea Freight

Fully timber crated packs are available on projects requiring delivery by

sea freight shipping, at additional cost. Alternatively, steel containers

can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are road transport to project

site. Off loading is the responsibility of the cladding contractor or

installer.

Typical SpansProduct Reference Typical Single Span (m)

KS1000 LS 80 5.0

KS1000 LS 100 6.0

KS1000 LS 120 7.0

KS1000 LS 140 8.0

Notes:These typical spans are based on a design wind pressure and suction of0.9kN/m2, for guidance only.

Please check exact design wind loads for building (obtained from the projectengineer) with the load/span table on page 8.

Panel Core Thickness 80 100 120 140

No. panel/pack (max.) 11 10 7 7

Insulation CoreThe core of KS1000 LS Longspan™ is a , closed cell PIR

insulation which is non-deleterious with zero Ozone Depletion Potential

(zero ODP).

SealsFactory Applied Side Joint Seal

All side joints have a factory applied seal fitted into the groove to

automatically seal the joint between panels.

PerformanceThermal Insulation

Panel Thickness (mm) U-value W/m2K

80 0.30

100 0.23

120 0.17

140 0.15

U-value - Thermal transmittance W/m2K

Biological

KS1000 LS Longspan™ panels are resistant to attack from mould,

fungi, mildew and vermin. No urea formaldehyde is used in the

manufacture of the panels.

Fire

Steel inner and outer facings have a Class 1 surface spread of

flame to BS476 Part 7: 1987, and are Class 0 as defined by the

Building Regulations.

KS1000 LS Longspan™ is approved by the Loss Prevention

Certification Board (LPCB) to LPS1181. KS1000 LS Longspan™ panels

have a core which has been specially formulated to provide

the following benefits:

• Stable protective char

• No flash over

• No flame spread

• No flame propagation

Acoustics

All KS1000 LS Longspan™ panels have a single figure weighted sound

reduction Rw = 25dB.

Sound Reduction Index (SRI)

Frequency (Hz) SRI (dB)

125 20.1

250 21.1

500 24.6

1000 24.9

2000 29.6

4000 38.0

8

StructuralUnfactored Load/Span Table (use calculated design windload values unfactored)

Notes:1. Values have been calculated using the limit state method described in the European recommendations for the design of sandwich panels.

(ECCS document No.115 2001). Taking imposed loads, temperature and creep into account.

2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under “Structural Performance” in the Building Design Section of the Kingspan Design & Construction Guide.

3. The table is for dark coloured panels.

4. The following deflection limits have been used:Pressure loading L/100

Suction loading L/100

5. For Intermediate values linear interpolation may be used.

6. The actual wind suction load resisted by the panel is dependant on the number of fasteners used. The fastener calculation should be carried out in accordance with theappropriate standard. For further advice please contact Kingspan envirocare™ Technical Services.

7. The allowable steelwork tolerance between bearing planes of adjacent vertical columns is 10mm to NSSS (National Structural Steelwork Specification).

8. Load span tables for the panel specifications not shown are available from the Kingspan envirocare™ Technical Services.

Span Core Load Uniformly Distributed Loads (kN/m2)Condition Thickness Type Span L in metres

(mm) 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

Single Span 80 Pressure 3.12 2.31 1.73 1.34 1.04 0.81 - - - - -Outer sheet Suction 2.75 1.98 1.44 1.08 0.81 0.61 - - - - -0.63mm steel 100 Pressure 3.57 3.05 2.41 1.89 1.51 1.20 0.97 0.73 - - -Inner sheet Suction 3.55 2.78 2.10 1.61 1.26 0.98 0.77 0.61 - - -0.63mm steel 120 Pressure 3.75 3.21 2.80 2.45 1.98 1.61 1.32 1.10 0.92 - -

L Suction 3.75 3.21 2.68 2.12 1.72 1.36 1.10 0.88 0.73 - -140 Pressure 3.75 3.21 2.80 2.45 2.24 2.00 1.66 1.39 1.18 0.99 0.85

Suction 3.75 3.21 2.80 2.34 1.90 1.56 1.31 1.12 0.96 0.81 0.68

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10

Vertical Joint Details

Panel fasteners at joint only.Number dependent upon designwind suction loadings.

Air seal – EPDM bubble gasket95 x 10mm, Kingspan Ref: VJ2Supplied in 25m rolls

AWP joint filler and gun-grade sealant

4mm diameter butyl rubber sealant (site applied)

Min. steel bearingface 75mm


40mm

35mm

35mm 30mm 35mm

35mm

Air seal – gun-grade sealant to male joint

KS1000 LS LongspanTM horizontally laid

Snap on cover flashing. Maximum 6000mm lengths

Option A top hat (roll formed) 30mmdeep with 100mm sealed butt straps. Supplied in max. 6000mm lengths

PIR board insulation with fire rated canisterinsulation to fill any gaps if required to

maintain continuity of insulation

Construction Details

Option A Detail

11

Cons

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Det

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Panel fasteners at joint only.Number dependent upondesign wind suction loadings

Air seal – EPDM bubble gasket95mm x 10mm, Kingspan Ref: VJ2Supplied in 25m rolls

AWP joint filler andgun-grade sealant

4mm diameter butyl rubber sealant (site applied)



40mm

35mm

35mm 30mm 35mm

35mm



Option B top hat (roll formed) 30mmdeep with 100mm sealed butt straps. Supplied in max. 6000mm lengths



Option B Detail

12

Vertical Joint Details



10mm

Site applied fire rated canister insulation



Option C ‘Shadow Line’ feature flashing with 100mmsealed butt straps. Supplied in max. 6000mm lengths



Kingspan extruded aluminium insert sectionRef: IN11. Supplied in 6000mm lengths.


Panel fasteners at joint only.Number dependent upon designwind suction loadings.

AWP joint filler andgun-grade sealant

4mm diameter butyl rubbersealant (site applied)

Air seal – EPDM bubblegasket 95 x 10mm, KingspanRef: VJ2 Supplied in 25m rolls


EPDM integral fir tree seal. Supplied in 50m rolls

Option D extruded aluminium top hat section TH30 30mm deep with100mm sealed butt straps. Supplied in 6000mm lengths

15mm

25mm 25mm

35mm 35mm80mm



50mm

35mm 35mm

35mm 35mm34mm




Option C Detail

Option D Detail

13

Cons

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Det

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50mm

35mm

35mm 34mm 35mm

35mm



EPDM integral fir tree seal. Supplied in 50m rolls

Note: Kingspan extruded aluminium sections are supplied mill finished asstandard or can be specified polyester powder coated to BS or RAL colours

Kingspan extruded aluminium insert sectionRef: IN23. Supplied in 6000mm lengths


Column face

Air seal – 9mm x 3mm butyl rubber sealant

Internal closure flashing with 100mm sealed laps

Drip flashing

Base channel (Ref: LS BC 140) for full length of panel levelledwith packers and fixed to floor slab at 500mm maximum centres

Air seal – continuous bead of gun-grade sealant

140mm thick panel

Canister applied insulation



Option D extruded aluminium top hat section TH30 30mm deep with 100mm sealed buttstraps. Supplied in 6000mm lengths.

Drip Detail

Option E Detail

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Column face

Air seal – 9mm x 3mm butyl rubber sealant

Internal closure flashing with 100mm sealed laps

Drip flashing

80mm thick panel

Air seal – continuous bead of gun-grade sealant

Base channel (Ref: LS BC 80) for full length of panel levelled with packers and fixed to floor slab at 500mm maximum centres

Canister applied insulation

Drip Detail

Vertical Joint Layout

15

Cons

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Det

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Top hat fixed to tophat support cleats

Snap on cover cap

Top hat support cleats at 500mmmax centres using avex rivets

Avex rivets

Vertical top hat

KS1000 LS LongspanTM

horizontally laid

4mm diameterbutyl rubber seal

Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, Czech Republic, France, Germany, Hungary, Netherlands, New Zealand, Norway, Poland, Romania, Slovakia & Sweden can be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for informationthat is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries

accept no liability in respect thereof.

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