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Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670...

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Asahi-Kasei’s Large Water Electrolysis system for Power to Gas 2018.10.24 Asahi Kasei Corp. Clean Energy Project, Taketoshi Usui
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Page 1: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

Asahi-Kasei’s Large Water Electrolysis system

for Power to Gas

2018.10.24Asahi Kasei Corp.

Clean Energy Project,Taketoshi Usui

Page 2: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

2Confidential

Agenda

Introduction of Asahi Kasei

Current Development Status of Alkaline Water

Electrolysis System in Asahi Kasei

Future Plan

Page 3: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

3Confidential

Agenda

Introduction of Asahi Kasei

Current Development Status of Alkaline Water

Electrolysis System in Asahi Kasei

Future Plan

Page 4: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

4ConfidentialBrief introduction of Asahi Kasei

Trade nameTrade name

Employees*Employees*

Head OfficeHead Office Paid-in capitalPaid-in capital

PresidentPresident

FoundingFounding

Asahi Kasei Corp.

1922 34,670

Chiyoda, Tokyo ¥ 103.3 billion

Hideki Kobori

* As of March 31, 2018

Fiscal 2017 resultsFiscal 2017 resultsNet sales

¥ 2,042 billion (€15.7B)Operating income

¥ 198.5 billion (€1.53B)

Tokyo Head Office

旭化成 [持株機能] 旭化成 [持株機能]旭化成 [持株機能]

Material Health CareHomes

Asahi Kasei Corp. [holding company function]Asahi Kasei Corp. [holding company function]

・Asahi Kasei Corp. [operating function]

・Asahi Kasei MicrodevicesCorp.

・Asahi Kasei Homes Corp.・Asahi Kasei Construction

Materials Corp.

・Asahi Kasei Pharma Corp.・Asahi Kasei Medical Co., Ltd.・ZOLL Medical Corporation

A diversified chemical company with three business sector 35,000 employees over 15 countries, headed in Tokyo Japan Around ¥2,000 billion (€16B) net sales (2017)

Page 5: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

5ConfidentialHistory of Asahi’s electrolyzing technology

We started Hydrogen production by Water Electrolyzing in 1923.We used it for Ammonia production.Asahi Kasei is the first Japanese company that industrialized Ammonia Production just 10years after BASF(by conventional Haber-Bosch process) did.Shitagau Noguchi, who founded Asahi Kasei, invited Italian Chemical Engineer Dr. Casale, and constructed Ammonia production Plant in 1923, in Nobeoka city Miyazaki Prefecture Japan. At that time he introduced Fauser’s Water electrolyzing system for Hydrogen production. This is the origin of Asahi’s electrolyzing technology.

Monument of Casale’s High Pressure Ammonia production Plant in Nobeoka city

Shitagau Noguchi and Dr. Casale

Page 6: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

6ConfidentialAsahi Kasei’s Chlor-alkali electrolyzer business

Since 1975, Asahi Kasei has suppliedChlor-Alkali Electrolyzer system all over the world and still continue to polish our system.

+Total production capacity installed byAsahi Kasei’s Systemover 7.5 billion Nm3-H2 / yearover 26 countries, 126 production sites

+Our customers in Europe, Dow Chemical in HamburgBASF In ManheimAkzo-Nobel in the Netherlandetc.

Page 7: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

7Confidential

Agenda

Introduction of Asahi Kasei

Current Development Status of Alkaline Water

Electrolysis System in Asahi Kasei

Future Plan

Page 8: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

8ConfidentialProcess flow of Alkaline water electrolyzer

KOH,O2 KOH,H2

Gas-LiquidSeparator

Gas-LiquidSeparator

WaterElectrolysis

LiquidCirculation

CirculationPump

Electrolyzer

Pump

Pure Water Supply

(Reaction Formula )

Anol

yte

Tank

Cat

holyt

eTa

nk

【Configuration of Electrolysis Cell】

Page 9: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

9Confidential

1. R&D of the low-cost hydrogen production systemTo conduct R&D of the hydrogen production system that enables to

use effectively the renewable energy output power fluctuates 2. Research of the high-efficiency hydrogen production technologyTo conduct R&D of the next generation water electrolysis technology

that improve the electrolysis efficiency dramaticallyTo conduct the technology demonstration of the high-temperature steam electrolysis which has high electrolysis efficiency3. R&D of the peripheral technology (e.g. hydrogen liquefied storage system)To develop the base technology of hydrogen liquefied storage system

which can respond to the change of the production amount of hydrogen4. Research and study of the energy carrying systemTo conduct the analytical evaluation research of the new process of

the energy carrying system which can storage and transfer hydrogen efficiently5. Research and study of the scenario to introduce the total systemTo consider the scenario that hydrogen and the energy carrying

technology will be introduced to the society

1. R&D of the low-cost hydrogen production systemTo conduct R&D of the hydrogen production system that enables to

use effectively the renewable energy output power fluctuates 2. Research of the high-efficiency hydrogen production technologyTo conduct R&D of the next generation water electrolysis technology

that improve the electrolysis efficiency dramaticallyTo conduct the technology demonstration of the high-temperature steam electrolysis which has high electrolysis efficiency3. R&D of the peripheral technology (e.g. hydrogen liquefied storage system)To develop the base technology of hydrogen liquefied storage system

which can respond to the change of the production amount of hydrogen4. Research and study of the energy carrying systemTo conduct the analytical evaluation research of the new process of

the energy carrying system which can storage and transfer hydrogen efficiently5. Research and study of the scenario to introduce the total systemTo consider the scenario that hydrogen and the energy carrying

technology will be introduced to the society

- Total budget of the project : $10M (tentative)- Total budget of NEDO : $40M (tentative) *¥120/$- Term of the project : 2014 – 2017 (four years)

- Total budget of the project : $10M (tentative)- Total budget of NEDO : $40M (tentative) *¥120/$- Term of the project : 2014 – 2017 (four years)

In preparation for the launch of FCV in 2015, the discussion and the interest of the hydrogen energy has been increasing. In this situation, NEDO has been conducting R&D project for the introduction of the hydrogen energy, and furthermore, NEDO will conduct the pioneering R&D regarding the technology of the production, transportation and storage of hydrogen energy for the hydrogen-society after 2030.This project will work on the development of the technology to produce hydrogen from the renewable energy with high efficiency and low cost, and the technology to transport the energy, and finally achieve the comparable price of the new energy carrier such as hydrogen compared with the cost of the energy from fossil fuel.

In preparation for the launch of FCV in 2015, the discussion and the interest of the hydrogen energy has been increasing. In this situation, NEDO has been conducting R&D project for the introduction of the hydrogen energy, and furthermore, NEDO will conduct the pioneering R&D regarding the technology of the production, transportation and storage of hydrogen energy for the hydrogen-society after 2030.This project will work on the development of the technology to produce hydrogen from the renewable energy with high efficiency and low cost, and the technology to transport the energy, and finally achieve the comparable price of the new energy carrier such as hydrogen compared with the cost of the energy from fossil fuel.

Project :Lead Study Project for Hydrogen Utilization etc. Research and Development

Purpose of R&D

Contents of R&D

Size of Project

Goal ImageToday~

Supplyside

Demandside

Future

Hydrogen

Fuel cell

Renewable energy etc.

Hydrogen

Powergeneration

PetroleumNatural gas

FCVStationaryfuel cell

Storage

① production

Storage

Gas pipeline

③Total system study

AmmoniaMethylcyclohexaneDimethyl etherMethanol

Chemical tanker Liquid hydrogen tanker

Liquid hydrogen lorry

Liquid hydrogen lorry

②TransformationTransportation

Reforming

Feb. 2014

① production

Asahi receives “1. R&D of the low-cost hydrogen production system”.

Page 10: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

10ConfidentialOur current demonstration Systems

Medium size; since Jul. 2015① Cell Voltage: 1.92 V (1.0 A/cm2)② Active Area: 0.25m2 /cell③ Current Density: max. 1.0 A/cm2

④ Hydrogen Production: ~21Nm3/h⑤ Temperature; <90℃⑥ Pressure; Normal Pressure

Large size; since Nov. 2015① Cell Voltage: 1.78 V (0.6 A/cm2)② Active Area: 2~3m2 /cell③ Current Density: max. 0.6 A/cm2

(limited by power supply)④ Hydrogen Production: ~25Nm3/h⑤ Temperature; <90℃⑥ Pressure; Normal Pressure

Page 11: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

11ConfidentialElectrolyzer response to simulated wind power

No delay in electrolyzer voltage response to input current

1.2

1.4

1.6

1.8

2

2.2

2.4

2.6

2.8

-10

-5

0

5

10

15

16:00 16:30 17:00 17:30 18:00 18:30 19:00

Cell

Volta

ge(V

)

Curr

ent D

ensi

ty(k

A/m

2)

time

Current input (kA/m2)

(Hr:min)

Cell Voltage Response(V)

@Mid-size Demonstration MachineInput current data: 2MW Wind power generator (Stand-alone)(Current density range: 0kA/m2 <=> 10kA/m2)

Page 12: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

12ConfidentialDemonstration Project

InEu

rope

SomaPJ (150kw:Large size)

・extend the NEDO Project and relocate it to Soma・Corroborate with IHI’s smart community Project

H2herten PJ(140kw:Middle size)

Align CCUS

・At Herten in NRW, Germany

FukushimaPJ (Max. 10MW: Large size)

・At Niederraussem, NRW, Germany

InJa

pan

・We’ve received the order from Toshiba

Page 13: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

13Confidential

Demonstration on recovery, reuse and storage of CO2 with six working packages Three years project until 2020 has received funding from EU and each member country Partnership among totally 31 companies and national institutes in Europe

ACT ALIGN CCUS Project

Page 14: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

14Confidential

ACT ALIGN CCUS Project

Acknowledgements

ACT ALIGN CCUS Project No 271501

This project has received funding from RVO (NL), FZJ/PtJ(DE), Gassnova(NO), UEFISCDI (RO), BEIS (UK) and is cofundedby the EuropeanCommission under the Horizon 2020 programme ACT, Grant AgreementNo. 691712.

www.alignccus.eu

Page 15: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

15Confidential

Agenda

Introduction of Asahi Kasei

Current Development Status of Alkaline Water

Electrolysis System in Asahi Kasei

Future Plan

Page 16: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

16Confidential

Japan

Germany

CY 2015 2016 2017 2018 2019 2020~

Asahi Kasei‘s Business Plan

Demonstration(middle scale)

Demonstration(large scale) Operation at site (large scale)

Demonstration(middle scale)

Demonstration(large scale)

h2-herten in NRW in Germany

Market In

■Large size system

・10MW~

・2,000Nm3/h~

・in a building

■Middle size System

・~1MW

・~200Nm3/h

・in containers (20ft/40ft)

Page 17: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

17ConfidentialAcknowledgement

Part of this report was done in trust from “Technology, Development for storage and transport of the renewable energy" given by Ministry of Economy, Trade and Industry (METI) and “Hydrogen utilization technology development” given by New Energy and Industrial Technology Development Organization (NEDO).

Including METI and NEDO, I would like to express my deep appreciation to all people concerned with our research and development.

Page 18: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

18Confidential

Thank you for your attention!!

Page 19: Asahi-Kasei’s Large Water Electrolysis system for Power to Gas · Asahi Kasei Corp. 1922 34,670 Chiyoda, Tokyo ¥103.3 billion Hideki Kobori * As of March 31, 2018 Fiscal 2017results

The commitment of the Asahi Kasei Group:To do all that we can in every era to help the people of the worldmake the most of life and attain fulfillment in living.Since our founding, we have always been deeply committedto contributing to the development of society,boldly anticipating the emergence of new needs.This is what we mean by “Creating for Tomorrow.”

Creating for Tomorrow


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