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ASIA’S MOST AWARDED SUSTAINABLE TECHNOLOGIES FOR “WASTE TO HEALTH AND WEALTH”
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Page 1: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

ASIA’S MOST AWARDED

SUSTAINABLE TECHNOLOGIES FOR

“WASTE TO HEALTH AND WEALTH”

Page 2: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

PIONEER AND LEADERS IN SUSTAINABLE SOLUTIONS FOR BIOGAS/ETP/WTP

WE HAVE GROWN FROM PIONEER TO MARKET LEADER IN WASTE TO

HEALTH & WEALTH - BIOGAS.

GLOBAL AWARDS/APPRECIATION FOR OUR TECHNOLOGIES/PROJECTS

LEADERS IN ASIA IN OUR SEGMENT & EMERGING GLOBAL LEADER WITH

PRESCENCE IN FOUR CONTINENTS. WE ARE PRESENT IN INDIA, SINGAPORE,

INDONESIA, UAE, MALAYSIA, BANGLADESH, KOREA , COLOMBIA PERU &

BRAZIL.

ABOUT US

Page 3: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SWTPTM

(Sustainable

Water Treatment

Plant)

BIOGAS

TECHNOLOGIES

Liquid / Solid Wastes

ZPHBTM – C (CSTR)

ZPHBTM – U (UASB)

ZPHBTM – H (HABR)

MBBR

MBR

ASP

&

(ZCTTM) Zero

Chemical

Treatment

WTP ETP STP

Sewage

Treatment

Plant

/ ZLD

TECHNOLOGIES / SOLUTIONS OFFERED

Page 4: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

WINNER OF MANY GLOBAL AWARDS / RECOGNITIONS

CDM –POA

REGD

ASIA’S GREATEST BRAND SINGAPORE

GREEN BUSINESS INDIA

UNFCCC, BONN GERMANY

SUSTAINABLE TECHNOLOGIES INDIA

SUSTAINABILITY LONDON

Page 5: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

GLOBAL AWARDS FOR DEVELOPING GREEN &

SUSTAINABLE TECHNOLOGIES

Winner of "Asia’s Greatest Brand"

KIS Group received "Asia's Greatest Brand"

in the category of Sustainable Green power

energy at the awards nite in Marina Bay

Sands, Singapore.

Page 6: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

GLOBAL AWARDS FOR DEVELOPING GREEN &

SUSTAINABLE TECHNOLOGIES

Winner of "Green Business Award"

Runner-up in "Green Business " Category at the 4th SMEs Excellence

Award 2016

Page 7: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

GLOBAL AWARDS FOR DEVELOPING GREEN &

SUSTAINABLE TECHNOLOGIES

Winner of "Golden Peacock Award "

Knowledge Integration Services (India)

Pvt. Ltd has been declared as the

Winner of 'Special Commendation' for

"Golden Peacock Award" for

Sustainability

Page 8: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

GLOBAL AWARDS FOR DEVELOPING GREEN &

SUSTAINABLE TECHNOLOGIES

"Sustainability Award" From Indian Sustainability Congress

And from Bavarian Govt, Germany

KIS group has secured an "Sustainability Award" from Indian

Sustainability Congress and German Government. The above

award was received by Mr. K.R.Raghunath, Managing Director.

Page 9: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

ISO 9001 & 14001 CERTIFIED

Page 10: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

A. Technologies

1. Waste to Health and Wealth.

(Biogas from Solid and Liquid Waste).

B. Success Stories

Index

Page 11: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Our ZPHBTM Biogas Technologies

SALIENT FEATURES

1. Efficiently designed for Higher Hydraulic and Solids Retention Time.

2. Complete Homogenization, resulting in higher Methane & Biogas Generation.

3. Higher removal of BOD and COD.

4. Maintenance Free and Less OPEX.

5. Long durability and proven reliability

Page 12: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

ZPHB™ - C

A conventional digester design consisting of an above-ground tank with a fixed MS Roof.

The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

ZPHB™ - U

It consists of mainly feed distribution network at the bottom from Distribution Box. Sludge

blanket is formed at approx. mid height of reactor and the gas, liquid, solid separator

(GLSS) at the top of the reactor

ZPHB™ - H

It is a Hybrid reactor with combination of hybrid sludge blanket fixed film reactor and

ZPHB™-U Reactor. It is remarkably effective & efficient even with high loading rate and

reduce BOD up to 95%, to give higher production of Biogas.

ZPHB™ - G

Gas Mixing technology for mixing of the reactor contents and produce biogas from the

waste. combined horizontal and vertical mixing pattern because of gas bubbles getting

higher biogas output.

Our ZPHBTM Biogas Technologies

Page 13: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Sources of Organic Liquid Waste

The effluent are Organic Wastes

generated from -

1. Any Agricultural Industries

2. Food processing liquid Waste

3. Fruit Processing Industry

4. Sugar Industries

5. Distilleries etc.

Palm Oil Industry liquid Waste

Sewage Waste

Page 14: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Typical ZPHBTM Anaerobic Process

Page 15: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

ZPHB™ - EASY TO OPERATE/ROBUST DESIGN

BIOGAS GENERATION

NUTRIENTS/Chemicals used ONLY at the time of commissioning.

Designed to use No chemicals for operation & generation of BIOGAS.

Automation for easy operation.

MAINTENANCE

Very easy and very less Maintenance cost.

FLEXIBILITY

ZPHB™ can be operated in both mesophilic or thermophilic mode

Page 16: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

ZPHBTM Biogas Solutions for

Solid Waste

Page 17: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Sources of Organic Solid Waste

Cow Dung & Dairy

Waste

Food & Kitchen

Waste

Poultry Litter Pig Litter

Page 18: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Schematic Representation of ZPHBTM Biogas Plant

Page 19: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Types of Solid

Wastes

Waste per day Biogas Kwh per Ton

Tons of Waste

needed for

1000 KW kg/d m3/ton of FM

Cow Dung 8 45 85.5 280.7

Poultry litter 0.1 70 133 180.5

Pig litter 1.9 20 38 631.6

Food Waste - 100 190 126.3

STP Sludge - 0.8 1.52 15789.5

Biogas Potential of different Solid Substrates &

Quantity needed for 1MW power Generation

Page 20: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Typical ZPHBTM Anaerobic Process For

Solid Waste

The difference between sewage plant and the solid waste treatment plant is -

1. Before and after the anaerobic reactor there are series of pre-treatment (Screens,

Clarifiers, Dosing systems) and Post Treatment (Secondary and Tertiary treatments)

for treatment of the liquid.

2. The solid wastes have Equalization / Homogenization tank at inlet and slurry

Collection / Storage tank at Outlet.

Page 21: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Methane (CH4) : 50 - 70 %

Carbon dioxide (CO2) : 26-36 %

Nitrogen (N2) : 0-1 %

Hydrogen Sulphide (H2S) : 0-0.3 %

Hydrogen (H2) : 0-1 %

Oxygen (O2) : 0-2 %

BIOGAS POWER POTENTIAL : 2.2 -2.4 kw/m3 of

Biogas

TYPICAL BIOGAS COMPOSITION

Page 22: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

TURN KEY SOLUTIONS APPLICATION / COMMERCIALISATION OF BIOGAS

Index Page

Page 23: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Major Global Success Stories

With Reputed Clients

Page 24: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

• Name - PT. MESKOM, Sarimas Group, Indonesia

• Flow - 900 m3/day

• Parameters: COD 80,000 ppm

• ZPHBTM reactor volume is 9170 m3

• Construction started in Dec 2011

• Project completed in Dec 2012

• Successfully & very efficiently operating from Jan 2013

ETP & BIOGAS PLANT WITH EXPORT OF

POWER TO GRID IN INDONESIA

IN BENGKALIS, RIAU, INDONESIA

Page 25: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

BIOGAS USE IN BOILER/ EXCESS

POWER EXPORT TO GRID

Page 26: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

• Name-PT.AGRO MUKO,SIPEF Group

CDM - POA REGISTERED PROJECT

• Flow - 720m3/day

Parameters –

• COD 56,000 ppm BOD 30,000ppm

• ZPHBTM reactor volume is 6763m3

• Construction started in Sept 2012

• Inaugurated on May 16th 2013

• Commissioned in July 2013.

1st Joint Venture Project for ETP & BIOGAS POWER PLANT In South East Asia - Industrial Effluent

Page 27: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

OFFICIAL INAUGURATION

FUNCTION ON 16/05/2013

First Successful JV Biogas plant developed

55% invested by KIS & 45% by PT. Agro

Muko.

First CDM - POA Registered project in palm

oil industry. Biogas is used in boiler as a

result it saves palm kernel shell.

After Successful 2 years of performance in

year 2015 PT. Agro Muko Acquired 55%

shares of the project from KIS group.

In 2016 PT. Agro Muko awarded turnkey

contract to KIS Group to install, Commission

Gas Engine to Export Power to PLN.

Since March - 2017 PT. Agro Muko is using

Biogas power for in house & is exporting

excess power to PLN.

1st Joint Venture Project for ETP & BIOGAS POWER PLANT In South East Asia - Industrial Effluent

Page 28: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

2134 KW CPACITY WASTE TO ENERGY PROJECT SUCCESS STORY IN SOUTH EAST ASIA

Page 29: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

1670 KW CPACITY WASTE TO ENERGY PROJECT SUCCESS STORY IN SOUTH EAST ASIA

Page 30: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SUCCESS STORY OF BIOGAS PLANT IN INDONESIA

*Name : ASTRA Group, Indonesia

*Flow : 702 m3/day

*COD : 75,000 ppm

*BOD : 35,000 ppm

*ZPHBTM reactor volume : 7600 m3

*Construction started in April 2013

*Project commissioned Feb 2014

Page 31: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SUCCESS STORY FOR ETP & BIOGAS PLANT

FOR BELGIUM PUBLIC LISTED COMPANY

*Name : UMW(SIPEF Group)

*Flow : 780 m3 /day

*COD : 65,000 ppm

*BOD : 30,000 ppm

* ZPHBTM reactor volume : 8500 m3

*Construction started in May 2013

*Project commissioned April 2014

Page 32: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Success Story in PAPUA NEW GUINEA

Most remote/difficult Country to execute project

Name : HARGY LTD

Flow : 540 m3 /day

Parameters

COD : 70,000

BOD : 30,000

ZPHBTM reactor volume 5860 m3

Constructed in November 2013

Project commissioned May 2014

Page 33: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SUCCESSFUL PROJECT WITH MOST REPUTED

COMPANY FROM TURKEY.

Name : EVYAP Sabun Malaysia

Effluent : Oleochemical/Soap

Flow : 1000 m3 /day

Parameters

COD : 15,000 ppm

BOD : 7,000 ppm

ZPHBTM reactor volume 2413 m3

Constructed in August 2013

Project commissioned August 2014

Page 34: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SUCCESS STORY WITH CARGILL FOR BIOGAS PROJECT

Name : PT.MAI Biogas Plant

Flow : 726 m3 /day

Parameters

COD : 65,000 ppm

BOD : 30,000 ppm

ZPHBTM reactor volume 6975 m3

Constructed in November 2012

Project commissioned June 2013

Page 35: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Some of Our Solid Waste to Energy Installations

Digester Biogas Storage

Purification System Biogas Compressor Biogas Engine

Page 36: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SUCCESS STORY WITH WORLD LARGEST COCONUT PRODUCTS COMPANY

Largest ZPHBTM Digester each of 12,800 m3 Volume

7.5 MW Power from Effluent

*Effluent Flow : 4050 m3 /day

*Reactor 1 (2.5 MW) Commissioned in March 2017 (Reactor 2 & 3 under construction)

12.800 M3

Page 37: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

SUCCESS STORY &

4th REPEAT ORDER FROM SIPEF

REPLACED POOR PERFORMING

COVERED LAGOON PROJECT

4th PROJECTS OF SIPEF

GROUP AT PT. TOLAN TIGA

INDONESIA INAUGURATED

ON 16-DEC-2016

Page 38: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

STP BASED BIOGAS POWER PLANTS

Plant Capacity 10 MLD (10,000 m3/day)

BOD 290 mg/lit

COD 650 mg/lit

TSS 390 mg/lit

Biogas Generation 1200 m3/day

Power Generation 2400 kw/day

The confidential agreements between ourselves and clients restrict us from

revealing the details of the plant/projects.

Page 39: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

BEST POSSIBLE “ SUSTAINABLE RENEWABLE ENERGY

PROJECT” IN WORLD.

GROUND WATER CONTAMINATION AVOIDED.

5 HECTARES OF FERTILE LAND SAVED.

34,724 - 55,000 TONS OF CO2 EMISSION REDUCED/YEAR.

Above 2 MW OF EXCESS POWER EXPORTED TO GRID

THE POWER IS SUPPLIED FROM DIESEL. SO INSTEAD OF USING

DIESEL USE OF POWER FROM BIOGAS SAVES HUGE AMOUNT

OF DIESEL & CUTS DOWN THE EMISSION / POLLUTION.

ON TOP OF ALL ABOVE, EXCELLENT ROI – IN TERMS OF

SAVINGS - FROM USE OF DIESEL AND POWER EXPORT TO GRID

SUMMARY OF SUCCESS & ROI

Page 40: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

EXCELLENT SUSTAINABLE INVESTMENT

Sl No

Items SOLAR POWER WIND POWER BIOGAS POWER

1 Pollution Avoidance

Almost NIL Almost NIL

• Saves emission of Methane to atmosphere.

• Saves Soil/fertile land • Saves Underground

water pollution.

2 Energy Production

Not continues, as its depends on Heat of Sun/Nature

Not continues, as its depends on Wind Blow/Nature

Continues, as its under Engineered control and can produce required Power.

3 Employment Less employment Generation

Less employment Generation.

Generates more number of employment.

4 Carbon Credits

Carbon Credits for amount of power Generated

Carbon Credits for amount of power Generated

More Carbon Credits for Methane Avoidance + Power Generated.

5 LAND MORE LAND LESS IT SAVES LAND !!

6 ROI Good Good Good to Better.

Page 41: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Our Privileged Clients of Mega Projects

Page 42: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

MEDIA

Page 43: ASIA’S MOST AWARDED - WRETCwretc.in/presentation/2017/Day2/Session-7/K-R-RAGHUNATH.pdf · The ZPHB™-C utilizes the lateral agitator and top entry mixing system to mix the slurry

Once Again, Many thanks for your Valuable

Time.


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