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Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED &...

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= Assemble in order indicated. FAILURE TO FOLLOW INSTRUCTION WILL RENDER SHELVING UNSAFE! = = Measure to ensure correct location. 1 Assembly Guide STORMOR ® Shelving Bays with Solo, Mono or Duo Frame Types = Instruction applies to shelving with SOLO Frames. = Instruction applies to shelving with MONO Frames. = Instruction applies to shelving with DUO Frames. M S D Dispose of packaging materials responsibly. Assemble and locate for use on a suitable level floor surface. Allow adequate working area. INFORMATION Key to some Symbols used in this Assembly Guide TAKE CARE DURING ASSEMBLY! - when lifting, stretching and using tools. In use, ensure shelving is loaded and used safely. DO NOT EXCEED SHELF & BAY LOAD CAPACITIES. INFORMATION IF IN DOUBT ALWAYS CONTACT YOUR SHELVING SUPPLIER READ THIS GUIDE THOROUGHLY BEFORE COMMENCING ASSEMBLY AND RETAIN FOR REFERENCE. The information contained in this booklet was accepted as correct at the date of publication. However, the manufacturer reserves the right to make any necessary changes, in line with product development and improvement. No liability can be accepted for any inaccuracies or omissions, although every reasonable care has been taken to make this publication as complete and accurate as possible. STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL STANDARD BS EN ISO 9001:2000. Assembly should be undertaken by two competent people, preferably suitably trained shelving installers. Before commencing assembly, unpack carefully and check that all components ordered are included. Basic Tools: ‘ head’-type Screw Driver; 10mm socket or spanner; Measuring Tape. Assess for floor fixing - tall, narrow bays may require this to ensure stability - refer to page 19. + PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised 11.04
Transcript
Page 1: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

= Assemble in order indicated.

FAILURE TO FOLLOW INSTRUCTION WILL RENDER SHELVING UNSAFE!=

= Measure to ensure correct location.

1

Assembly Guide

STORMOR® Shelving Bayswith Solo, Mono or Duo Frame Types

= Instruction applies to shelving with SOLO Frames.

= Instruction applies to shelving with MONO Frames.

= Instruction applies to shelving with DUO Frames.

M

S

D

Dispose of packaging materials responsibly.

Assemble and locate for use on a suitable level floor surface.Allow adequate working area.

INFORMATIONKey to some Symbols used in this Assembly Guide

TAKE CARE DURING ASSEMBLY! -when lifting, stretching and using tools.

In use, ensure shelving is loaded and used safely. DO NOT EXCEED SHELF & BAY LOAD CAPACITIES.

INFORMATIONIF IN DOUBT ALWAYS CONTACT YOUR SHELVING SUPPLIER

READ THIS GUIDE THOROUGHLY BEFORE COMMENCINGASSEMBLY AND RETAIN FOR REFERENCE.

The information contained in this booklet was accepted as correct at the date of publication. However, the manufacturer reserves the right to make any necessary changes, in line withproduct development and improvement. No liability can be accepted for any inaccuracies or omissions, although every reasonable care has been taken to make this publication as complete and accurate as possible. STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL STANDARD BS EN ISO 9001:2000.

Assembly should be undertaken by two competent people,preferably suitably trained shelving installers.

Before commencing assembly, unpack carefully and check thatall components ordered are included.

Basic Tools: ‘ head’-type Screw Driver; 10mm socket orspanner; Measuring Tape.

Assess for floor fixing - tall, narrow bays may require this toensure stability - refer to page 19.

+

PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised 11.04

Page 2: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

2150

50

50

650

50

50

800

50

50

950

50

50

1100

50

50

350

800

50

50

500

800

50

650

800

950 1100 1250 1400 1550 1700 1850

2450 2600 2750 2900

50

2000

5050

50

800

800

50

950

800

2300

50

50

1100

800

50

50

800

350

800

50

50

800

500

800

50

50

800

650

800

50

50

800

800

800

305050

50

800

950

800

320050

50

800

1100

800

335050

50

800

800

350

800

350050

50

800

800

500

800

STORMOR® Shelving Bay Assembly

1 Note: component illustrations are not to a constant scale. All dimensions are in mm

ALL MONO Frames with Clip-in Bracing

MONOFrameAssembly

OPEN BAYSCLAD BAYS

1

M

M

✓ ✘

Bracing panel abuts the larger hole in theupright return flange -plastic rivet is locatedfrom this side

Opposite (smaller holeface) of the flange isidentified by ‘dash’marks scribed every150mm

MONO FRAME with Clip-in Bracing

50

Page 3: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

2

700

850

100

850

850

1850 2150

400

850

850

2450

700

850

850

2750

850

1100

IdentifyFrame Type &Orientation

OPEN BAYSCLAD BAYS

2

Option of Starter End Frames

MONO standard height Frames with Riveted Bracing

DUO two-part closed frame

MONO open frame

D

M

800

1100

650

800

1850 2150

950

800

2450

800

350

800

2750

800

650

800

MONO standard height Frames with Clip-in Bracing

Note: component illustrations are not to a constant scale. All dimensions are in mm

STORMOR® Shelving Bay Assembly

CheckVerticalOrientation

SOLO single-part closed frame

S

Page 4: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

125

750

150

750

7575

015

012

560

015

060

075

750

150

125

600

150

450

150

600

7512

575

075

750

150

125

750

225

OPEN BRACED BAYS

3 S3.1A

Install Cross-Bracing

SOLO

2750

1100

1850

2150

2450

Note: component illustrations are not to a constant scale. All dimensions are in mm

750

STANDARDFRAMES

3

1

2

1

2

125

M6 x 10mm

M6 x 10mm

M6 x 10mm

S

S

STORMOR® Shelving Bay Assembly

Page 5: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

125

750

150

750

7575

015

0

OPEN BRACED BAYS

3 3.1B DM

125

600

150

600

7575

015

012

560

015

045

015

060

075

125

750

7575

015

012

575

022

5

Install Cross-Bracing

MONO & DUO

2750

1100

1850

2150

2450

M6 x 10mm

M6 x 10mm

4Note: component illustrations are not to a constant scale. All dimensions are in mm

STANDARDFRAMES

125

750

2

D

M

1

STORMOR® Shelving Bay Assembly

Page 6: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

5 Note: component illustrations are not to a constant scale. All dimensions are in mm

125

750

150

750

7575

015

012

560

015

060

075

750

150

125

600

150

450

150

600

7512

575

075

750

150

125

750

225

2750

1100

1850

2150

2450

OPEN BRACED BAYS

3 3.1B DM

Install Cross-Bracing

MONO & DUOBacking bays

750

STANDARDFRAMES

M6 x 10mm

M6 x 10mm

1

2

125

D

M

STORMOR® Shelving Bay Assembly

Page 7: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

6Note: component illustrations are not to a constant scale. All dimensions are in mm

125

750

75

0950

125

750

375

125012

545

075

450

300

1400

125

600

7560

015

0

1550

125

600

225

600

150 1700

125

750

750

150

225

2000

125

600

150

450

150

600

225

2300

125

750

150

750

225

750

150

125

7575

015

060

015

045

015

060

0

125

225

750

150

600

150

450

150

600

125

7575

015

075

015

060

015

060

0

125

225

750

150

750

150

600

150

600

3500

OPEN BRACED BAYS

3 3.1C

Install Cross-Bracing

ALL FRAMETYPES

DMS

Brackets shown are omitted in Solo Frame assembly

125

600

150

600

225

750

150

26002900 3050

3200 3350

S

EXTENDED FRAME RANGE - cross-bracing location

STORMOR® Shelving Bay Assembly

Page 8: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

7

Locate Shelves

ALL FRAME TYPES

OPEN BRACED BAYS

3 3.3

D

S

M

Locate top & base, thenintermediate shelves

25

25

25

25

25

25

25

25

25

25

25

25

Floor Fixing!

ALL FRAMETYPES

May be required for baystability - refer to page 19

OPEN BRACED BAYS

3 3.2

Shelves share common clips

S

1

2

3

4

Measure required shelf pitches

Note: component illustrations are not to a constant scale. All dimensions are in mm

STORMOR® Shelving Bay Assembly

>100

Page 9: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

8

Locate Shelves

ALL FRAMETYPES

OPEN BRACED BAYS

3 3.3

1 1

2

LOCATE SHELVES WITH CARE

= = +

✓ ✘

REMOVE SHELVES WITH CARE

= =

✓ ✘

D

DO NOT EXCEED MAXIMUM SHELF PITCHES

>600

>600

>600

>600

>100

>900

>900

>900

>900

>100

M

>750

>750

>750

>750

>100

S

=

ENSURE SHELF FLANGE IS LOCATED BETWEEN CLIPS

3

Note: component illustrations are not to a constant scale. All dimensions are in mm

STORMOR® Shelving Bay Assembly

Page 10: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

9

SExtend To Build Runs of Shelving

SOLO

OPEN BRACED BAYS

3 3.4A

1 BAY

6 BAYS

8 BAYS

10 BAYS

9 BAYS

7 BAYS

2 BAYS 3 BAYS 4 BAYS 5 BAYS

S

Additional Bracing Frequency

Check Levels

Locate Base Plates to Level

Fix Down with Floor Clips(where necessary)

Note: component illustrations are not to a constant scale. All dimensions are in mm

S

STORMOR® Shelving Bay Assembly

Incorporate Additional Bracing!

Page 11: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

10

8 BAYS

10 BAYS

9 BAYS

Additional Bracing Frequency

Check Levels

Locate Base Plates to Level

D

D

M

M

D

M

6 BAYS 7 BAYS

1 BAY 2 BAYS 3 BAYS 4 BAYS 5 BAYS

Extend To Build Runs of Shelving

MONO & DUO

OPEN BRACED BAYS

3 3.4B

Fix Down with Floor Clips (where necessary)

D

M

Note: component illustrations are not to a constant scale. All dimensions are in mm

STORMOR® Shelving Bay Assembly

Incorporate Additional Bracing!

Page 12: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

>125

>2000

>2000

>125

S

11

Rack Linking -Back to Back Bays

SOLO

OPEN BRACED BAYS

3 3.5A

BRACED FRAMES - link opposite (unbraced) side onlyUNBRACED FRAMES - link both sides

S

1 2

Note: component illustrations are not to a constant scale. All dimensions are in mm

M6 x 10

STORMOR® Shelving Bay Assembly

Page 13: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

12

DM

Rack Linking -Back to Back Bays

MONO & DUO

OPEN BRACED BAYS

3 3.5B

>125

>2000

>2000

>125

No linksin outer face of Duo extension frame

D✘

D

M

1 2

Note: component illustrations are not to a constant scale. All dimensions are in mm

Rack Link

STORMOR® Shelving Bay Assembly

BRACED FRAMES - link opposite (unbraced) side onlyUNBRACED FRAMES - link both sides

Page 14: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

REAR CLADBAYS

4 4.1 DM

Identify PanelHeights

ALL FRAMETYPES

S

REAR CLADBAYS

4 4.2 DMIdentify PanelPositions

ALL FRAMETYPES

S

13

614

914

‘450’

‘900’

‘600’

464

D

S

M

764 ‘750’

496 ‘500’

Note: component illustrations are not to a constant scale. All dimensions are in mm

750

750

750

500

2750

750

450

750

500

2450

900

500

750

2150

600

750

500

1850600

500

1100

Brackets shown are omitted in Solo Frame assembly

S

STANDARD FRAMES

STORMOR® Shelving Bay Assembly

Page 15: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

14

REAR CLADBAYS

4.2A4 DM

Identify PanelPositions

ALL FRAMETYPES

S

450

500

0950

500

750

1250

900

500

1400

600

500

450 1550

500

600

600 1700

500

750

750

2000

900

900

500

2300

750

750

600

500

2600

900

750

750

500

2900

900

900

750

500

3050

900

900

900

500

3200

600

750

750

750

500

3350

750

750

750

750

500

3500 Brackets shown are omitted in Solo Frame assembly

S

Note: component illustrations are not to a constant scale. All dimensions are in mm

EXTENDED FRAME RANGE

STORMOR® Shelving Bay Assembly

Page 16: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

Note: component illustrations are not to a constant scale. All dimensions are in mm

450

750

500

600

900

REAR CLADBAYS

4

4.4A

Install Rear Cladding

SOLO

S

M6 x 10mm

M6 x 10mm

M6 x 10mm

S

1

3

2

Nut & Bolt fixings per panel

15

Floor Fixing!

ALL FRAMETYPES

May be required for baystability - refer to page 19

4.3

REAR CLADBAYS

4

STORMOR® Shelving Bay Assembly

M6 x 10mm

Page 17: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

Note: component illustrations are not to a constant scale. All dimensions are in mm

SExtend To Build Runs of Shelving

SOLO

4.4A

Locate Shelves -refer to pages 7-8

4.5A

REAR CLADBAYS

4

1

2

3

1

2

3

1 2 3

1 2 3

S

● Note overlap of cladding sheets

● Nuts finger tight only until all cladding is assembled, then fully tighten

CHECK LEVELS Locate Base Plates to Level - refer to page 9

16

S

STORMOR® Shelving Bay Assembly

Page 18: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

Note: component illustrations are not to a constant scale. All dimensions are in mm17

DM

M6 x 10mm

REAR CLADBAYS

4

4.4B

Install Rear Cladding

MONO & DUO

450

750

500

600

900

M6 x 10mm

M6 x 10mm

Nut & Bolt fixings per panel

D

M

3

2

1

M6 x 10mm

STORMOR® Shelving Bay Assembly

Page 19: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

Note: component illustrations are not to a constant scale. All dimensions are in mm 18

Extend To Build Runs of Shelving

MONO & DUO

4.4B

REAR CLADBAYS

4

1

2

3

1

2

3

1

Fully tighten nuts during assembly

CHECK LEVELS Locate Base Plates to Level - refer to page 10

DM

2 3

1 2 3

Locate Shelves -refer to pages 7-8

4.5B

STORMOR® Shelving Bay Assembly

D

M

D

M

Page 20: Assembly Guide PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised ... · STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL

STORMOR® Shelving Bay Assembly

19

Floor FixingFor Stability

ALL FRAMETYPES

OPEN BAYSCLAD BAYS

5

D

h

H

D

h

H

STABILITY = HEIGHT TO DEPTH RATIO

H:D > 4:1 = FLOOR FIXING RECOMMENDEDh:D > 4:1 = FLOOR FIXING RECOMMENDED

= Location of additional Floor Clips where H:D/h:D > 6:1

D = DepthH = Height, floor to highest loaded shelf, with top shelf used as

a dust cover, unladenh = height, floor to highest loaded shelf, with top shelf loaded

1

D

M

S

Floor Anchor

Floor Clip

2

✎✎

✎✎

✎✎

6Nm

4

35 m

in.

8

✎✎

DMS

Ensure floor willaccept Anchor!

3


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