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Atlas Copco STwrench The ultimate all-purpose wrench
Atlas Copco STwrenchThe ultimate all-purpose wrench
www.atlascopco.com
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IRC ModulesTwo different IRC modules with two different wireless technologies. No extra software is needed. Simply plug in the new module to activate communication to the Power Focus, QATnode or different systems on the internet.
Bar Code ModuleWith this module, STwrench is able to handle four different bar codes that activate or control the process. It also enables traceability. Simply plug in the module to activate the function. STwrench batteryThe lithium ion battery provides 16 hours of working time. If wireless communication is used, the working time is 10 hours.
STwrench cable boxConnect the STwrench to the Power Focus using a standard Tensor SL cable. The STwrench cable box is to power supply the wrench and handle the communication between the wrench and the Power Focus.
STwrench battery chargerThe STwrench battery can be fully recharged in just four hours by placing it into the charger in either a horizontal or vertical position.
STwrench QATnodesThree different models of QATnodes provide customized solutions to meet individual customer needs. The STwrench Modules can be connected to the QATnodes in WiFi via access point in real time – or via IrDa when not mounted on the cradle.
Options and accessories
QATnode PThe QATnode P makes it possible to print out a ticket result on a STAR DP8340 that is a 40 column serial printer. The layout of the ticket is fully config-urable via TT BLM.
QATnode I/OIn addition to the QATnode P function-ality, there are also 6 digital inputs and 5 digital outputs. Each of these are fully configurable and make it possible to enable or disable the wrench, select a PSet or JOB, as well as send out an OK or
NOK.QATnode T Using QATnode T functionality, the STwrench can also send data to the ToolsNet server.
IRC module
Bar code module
STwrench battery
STwrench cable box
STwrench battery charger
QATnode
Unlike any other
Critical fastening duties are among the most essential tightening operations within indus-try today. So whether you’re in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and quality assurance. That’s where the Atlas Copco STwrench comes in. The STwrench provides a whole new approach to manual assembly applications. Naturally, it provides the accuracy, durability, and ergonomics that are the hallmarks of the Atlas Copco product range. But the construc-tion of the tool itself is entirely different. This is far from your standard transduce-r ized hand-held nutrunner. Unlike any other Atlas Copco tool, you can build the STwrench to meet your exact requirements. Due to its
Functionality overview
Quality Production
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PSET
Number of Psets 200 200 200 200
Batch count x x x x
Number of job 100 100 100 100
Number of multistage 200 200 200 200
CW/CCW operation x x x x
Bending correction x x
Extension torque correction x x x x
Extension angle correction x x
General
Transducer torque traceability x x x x
Result data storage 5000 5000 5000 5000
Trace storage 10 10 10 10
SPC x x x x
Multi units (Nm, Kg/m) x x x x
Multi language menu x x x x
Interchangeable head – Tag recognition writing function
x x x x
Connectivity
PF connectivity for I/O or any type of fieldBus
x x x x
ToolsNet x x x x
QATnode x x x x
Optional
Barcode reader x x x x
IRC-W x x x x
IRC-B for Power Focus connectivity
x x x x
Cable to Power Focus x x x x
ToolsTalk BLM
USB connection x x x x
Off-line programming x x x x
Tightening Database to PC (Excel)
x x x x
View trace x x x x
Export trace in several formats x x x x
Overlay traces x x x x
Trace zoom x x x x
Statictical analysis x x x x
Bar code reader configuration x x x x
Accessories
Battery x x x x
Battery charger x x x x
TECHNICAL DATAController
Capacity Drive Weight Length
Ordering No.Nm ft.lb mm kg lb mm
STwrench Controller 0.48 1.06 313 8059 0930 00
smartHEAD only Torque *
smartHEAD 30 30 23 9x12 0.20 0.44 167.5 8059 0920 30
smartHEAD 80 80 59 9x12 0.22 0.48 167.5 8059 0920 42
smartHEAD 150 150 111 14x18 0.55 1.21 271.0 8059 0920 48
smartHEAD 250 250 185 14x18 0.78 1.72 417.0 8059 0920 54
smartHEAD 400 400 295 14x18 0.93 2.05 584.0 8059 0920 60
smartHEAD 600 600 443 21x26 1.70 3.75 1048.5 8059 0920 66
smartHEAD A Torque + Angle*
smartHEAD A30 30 23 9x12 0.22 0.48 167.5 8059 0930 30
smartHEAD A80 80 59 9x12 0.24 0.53 167.5 8059 0930 42
smartHEAD A150 150 111 14x18 0.57 1.25 271.0 8059 0930 48
smartHEAD A250 250 185 14x18 0.80 1.76 417.0 8059 0930 54
smartHEAD A400 400 295 14x18 0.95 2.09 584.0 8059 0930 60
smartHEAD A600 600 443 21x26 1.72 3.79 1048.5 8059 0930 66
RBU Rapid Backup unit
STwrench RBU Quality 8059 0930 90
STwrench RBU Production 8059 0930 91
Optional modules
STwrench IRC-B Module 8059 0920 10
STwrench IRC-W Module 8059 0920 11
STwrench Bar Code 8059 0920 12
STwrench Cable box 8059 0920 24
Accessories
Rubber protection STw Controller 8059 0330 72
Rubber protection STw Battery 8059 0330 73
Rub prot smartHEAD 30/80 Nm 8059 0330 74
Rub prot smartHEAD 150 Nm 8059 0330 75
Rub prot smartHEAD 250 Nm 8059 0330 76
Software
TT BLM W09 1 user license 8059 0981 10
TT BLM W09 5 user license 8059 0981 11
TT BLM W09 10 user 8059 0981 12
TT BLM W09 plant license 8059 0981 13
How to order: 1. Take the STwrench Controller 2. Select your smartHEAD 3. Select your RBU 4. Select the Battery 5. Select if you want optional modules
x y z
k
Length Weightx y z k
mm mm mm mm kg lb
Model
STwrench 30 Nm 159 280 96 535 0.90 2.00
STwrench 80 Nm 159 280 96 535 0.90 2.00
STwrench 150 Nm 262 280 96 638 1.23 2.71
STwrench 250 Nm 408 280 96 784 1.46 3.22
STwrench 400 Nm 576 280 96 952 1.68 3.70
STwrench 600 Nm 1040 280 96 1416 2.85 6.28
*End fitting has to be ordered separately, please see End Fitting Tool leaflet 9833 1731 01
truly modular design, you have the freedom to create a tool that suits your applications perfectly. So you get outstanding Atlas Copco performance, but with greater flexibility than ever before. Use the STwrench for production to get full traceability of the entire tightening oper-ation including torque control, angle control and yield control. Or build your wrench to just tighten your joint with high torque ac-curacy. Or use it for quality control to check re-sidual torque, to perform joint analysis, in-cluding joint behaviour and stiffness, to set the correct tightening parameters for pro-duction and to test the reproducibility of joint stiffness on the benches. Build your own STwrench and create the ultimate wrench for your specific requirements.
For all types of applications•Torque/angle wrench for production or quality checks
•Fortraceabilityorquality management in a network
•Forproductionline assembly with integra- tion via digital I/O or fieldbus.
program.
Benefits•Lightweight and ergonomic all-purpose manual torque wrench
•Tailoredtoyourexact requirements
•Modularandcost-effective – only pay for what you need
•Easytointegrate,use, service and upgrade
•Reliable,alwaysup-to-date programming strategies and backup
•Smartaccessoriesforerror- proofing and traceability, including wireless module, barcode reader, and Power Focus or Focus Interface Module
The ultimate wrench for pro - d uction and quality assurance
With the STwrench, it’s surprisingly afford-able to build the functionality you need into your very own tool. Choose three pa-tented components – smartHEAD, RBU and the power supply-solution to suit your exact requirements. Then add a fourth: the pa-tented controller that is standard for all STwrenches. Due to the modular design of the STwrench, you can mix and match compo-
nents to suit all types of applications. The more functionality you include, the more you can take advantage of Atlas Copco re-sources and experience. But just how much functionality you require is up to you, so you only pay for what you need. Use it as a basic stand-alone system or integrate it with Atlas Copco hardware and software. The STwrench is versatile enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of residual torque just as easily as it does comprehensive joint analysis.
Which STwrench are you?
Start at one endBuild intelligence into your tool with the smartHEAD. The smartHEAD has a built-in memory chip to store calibration val-ues that are automatically recognized by the STwrench controller. Choose from six different sizes ranging from 30 to 600 Nm.
Or in betweenControl and connectivity lie in be tween. Enjoy comprehensive manage ment of your STwrench. Advanced features, such as the Atlas Copco patented rapid backup unit (RBU) combined with USB and IRDA ports, make it easy to use of all the latest programming and net-work configurations.
Or the otherPower your STwrench with a lithiumion battery for greater flexibility andup to 16 hours of work-time.Or connect it directly to the Power Focus with Standard Tensor SL cable by using the cable box accessory.
Power Focus 4000 / Focus 4000Power Focus 4000 is a new gen-eration of control systems suit able for the STwrench. Unlike Power Focus 3100, the Power Focus 4000 is available in one model with two versions, PF 4000 Compact and PF 4000 Graph. Power Focus 4000 or Focus
4000 is used in combination with the STwrench for line integration via digital I/O or fieldBus. This makes it possible to use Atlas Copco Quality Integration Fas-tening (QIF) accessories, such as stack light, operator panel, mini display and other Atlas Copco standard QIF components.
Choose your smartHEAD accord-ing to your application. Select the torque capacity with or with out angle reading.
Interchangeable tightening heads with patented recognition technology for PSET selection. And for full traceability of various applications.
Optional advanced electronic gyroscope for precise angle measurement.
Dual strain gauge torque transducer for high accuracy and length independent design.
Bright LED headlight in front of the smartHEAD to illuminate dark spaces.
Ready for communications via Ethernet or radio mod-ule for data communica-tion or Power Focus/Focus communication. It is also ready for Barcode Reader integration for traceability of program selection.
Easy-to-read display that can be read at angles of up to 180°.
3080
150250400600
Four signal lights for improved operator feedback visible at 360°.Three special LED signals guide the operator for accurate tightening and measuring control.
Ergonomic vibrating handle to ensure precise use.
Which STwrench are you?
Start at one endBuild intelligence into your tool with the smartHEAD. The smartHEAD has a built-in memory chip to store calibration val-ues that are automatically recognized by the STwrench controller. Choose from six different sizes ranging from 30 to 600 Nm.
Or in betweenControl and connectivity lie in be tween. Enjoy comprehensive manage ment of your STwrench. Advanced features, such as the Atlas Copco patented rapid backup unit (RBU) combined with USB and IRDA ports, make it easy to use of all the latest programming and net-work configurations.
Or the otherPower your STwrench with a lithiumion battery for greater flexibility andup to 16 hours of work-time.Or connect it directly to the Power Focus with Standard Tensor SL cable by using the cable box accessory.
Power Focus 4000 / Focus 4000Power Focus 4000 is a new gen-eration of control systems suit able for the STwrench. Unlike Power Focus 3100, the Power Focus 4000 is available in one model with two versions, PF 4000 Compact and PF 4000 Graph. Power Focus 4000 or Focus
4000 is used in combination with the STwrench for line integration via digital I/O or fieldBus. This makes it possible to use Atlas Copco Quality Integration Fas-tening (QIF) accessories, such as stack light, operator panel, mini display and other Atlas Copco standard QIF components.
Choose your smartHEAD accord-ing to your application. Select the torque capacity with or with out angle reading.
Interchangeable tightening heads with patented recognition technology for PSET selection. And for full traceability of various applications.
Optional advanced electronic gyroscope for precise angle measurement.
Dual strain gauge torque transducer for high accuracy and length independent design.
Bright LED headlight in front of the smartHEAD to illuminate dark spaces.
Ready for communications via Ethernet or radio mod-ule for data communica-tion or Power Focus/Focus communication. It is also ready for Barcode Reader integration for traceability of program selection.
Easy-to-read display that can be read at angles of up to 180°.
3080
150250400600
Four signal lights for improved operator feedback visible at 360°.Three special LED signals guide the operator for accurate tightening and measuring control.
Ergonomic vibrating handle to ensure precise use.
Which STwrench are you?
Start at one endBuild intelligence into your tool with the smartHEAD. The smartHEAD has a built-in memory chip to store calibration val-ues that are automatically recognized by the STwrench controller. Choose from six different sizes ranging from 30 to 600 Nm.
Or in betweenControl and connectivity lie in be tween. Enjoy comprehensive manage ment of your STwrench. Advanced features, such as the Atlas Copco patented rapid backup unit (RBU) combined with USB and IRDA ports, make it easy to use of all the latest programming and net-work configurations.
Or the otherPower your STwrench with a lithiumion battery for greater flexibility andup to 16 hours of work-time.Or connect it directly to the Power Focus with Standard Tensor SL cable by using the cable box accessory.
Power Focus 4000 / Focus 4000Power Focus 4000 is a new gen-eration of control systems suit able for the STwrench. Unlike Power Focus 3100, the Power Focus 4000 is available in one model with two versions, PF 4000 Compact and PF 4000 Graph. Power Focus 4000 or Focus
4000 is used in combination with the STwrench for line integration via digital I/O or fieldBus. This makes it possible to use Atlas Copco Quality Integration Fas-tening (QIF) accessories, such as stack light, operator panel, mini display and other Atlas Copco standard QIF components.
Choose your smartHEAD accord-ing to your application. Select the torque capacity with or with out angle reading.
Interchangeable tightening heads with patented recognition technology for PSET selection. And for full traceability of various applications.
Optional advanced electronic gyroscope for precise angle measurement.
Dual strain gauge torque transducer for high accuracy and length independent design.
Bright LED headlight in front of the smartHEAD to illuminate dark spaces.
Ready for communications via Ethernet or radio mod-ule for data communica-tion or Power Focus/Focus communication. It is also ready for Barcode Reader integration for traceability of program selection.
Easy-to-read display that can be read at angles of up to 180°.
3080
150250400600
Four signal lights for improved operator feedback visible at 360°.Three special LED signals guide the operator for accurate tightening and measuring control.
Ergonomic vibrating handle to ensure precise use.
truly modular design, you have the freedom to create a tool that suits your applications perfectly. So you get outstanding Atlas Copco performance, but with greater flexibility than ever before. Use the STwrench for production to get full traceability of the entire tightening oper-ation including torque control, angle control and yield control. Or build your wrench to just tighten your joint with high torque ac-curacy. Or use it for quality control to check re-sidual torque, to perform joint analysis, in-cluding joint behaviour and stiffness, to set the correct tightening parameters for pro-duction and to test the reproducibility of joint stiffness on the benches. Build your own STwrench and create the ultimate wrench for your specific requirements.
For all types of applications•Torque/angle wrench for production or quality checks
•Fortraceabilityorquality management in a network
•Forproductionline assembly with integra- tion via digital I/O or fieldbus.
Build to fitDeciding on the degree of control and connectivity is the next step in creating your STwrench system. You establish what’s right for you. Because critical fastening duties are demanding, Atlas Copco believes in keeping both control and connectivity simple.
Be in controlThe STwrench controller puts you in charge. Menus, parameters and alarms are more manageable, with easy-to-use, text based software. Simply use the five naviga-tion buttons for any tightening activity. Built-in LED sig-nals immediately alert you to deviations from the preset program.
Decrease downtimeGet fast access to the programmed data you need with Atlas Copco’s patented Rapid Backup Unit (RBU). The RBU transfers critical data to the hardware unit and serves as back-up for programming and configuration. If you need to change hardware, just connect the RBU on to the new hardware, switch on the unit and you’re ready. All programming and network config-urations are transferred in seconds.
Accessorize Add the right accessories to your STwrench controller. Choose the wireless module to support wireless trans-mission of critical data. Add the barcode reader to be able to easily scan barcode labels on assembly compo-nents for ease of traceability. Or select the correct PSet or Job. Manage up to four levels of barcodes for better error proofing.
Get connectedIt’s easy to connect your STwrench to the control sys-tems you have in place. Standard fieldbus I/O, TCP/IP or Ethernet connectivity let you decide between wired or wireless communications. Communications with ToolsNet, Torque Supervisor and Power Focus are easy with the wide variety of formats.
Program and customizeUse ToolsTalk BLM to program the STwrench. You can export the latest 5000 results into a excel file or save the latest 10 traces. View and zoom the tightening trace for accurate analysis.
Benefits•Lightweight and ergonomic all-purpose manual torque wrench
•Tailoredtoyourexact requirements
•Modularandcost-effective – only pay for what you need
•Easytointegrate,use, service and upgrade
•Reliable,alwaysup-to-date programming strategies and backup
•Smartaccessoriesforerror- proofing and traceability, including wireless module, barcode reader, and Power Focus or Focus Interface Module
The ultimate wrench for pro - d uction and quality assurance
With the STwrench, it’s surprisingly afford-able to build the functionality you need into your very own tool. Choose three pa-tented components – smartHEAD, RBU and the power supply-solution to suit your exact requirements. Then add a fourth: the pa-tented controller that is standard for all STwrenches. Due to the modular design of the STwrench, you can mix and match compo-
nents to suit all types of applications. The more functionality you include, the more you can take advantage of Atlas Copco re-sources and experience. But just how much functionality you require is up to you, so you only pay for what you need. Use it as a basic stand-alone system or integrate it with Atlas Copco hardware and software. The STwrench is versatile enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of residual torque just as easily as it does comprehensive joint analysis.
truly modular design, you have the freedom to create a tool that suits your applications perfectly. So you get outstanding Atlas Copco performance, but with greater flexibility than ever before. Use the STwrench for production to get full traceability of the entire tightening oper-ation including torque control, angle control and yield control. Or build your wrench to just tighten your joint with high torque ac-curacy. Or use it for quality control to check re-sidual torque, to perform joint analysis, in-cluding joint behaviour and stiffness, to set the correct tightening parameters for pro-duction and to test the reproducibility of joint stiffness on the benches. Build your own STwrench and create the ultimate wrench for your specific requirements.
For all types of applications•Torque/angle wrench for production or quality checks
•Fortraceabilityorquality management in a network
•Forproductionline assembly with integra- tion via digital I/O or fieldbus.
Build to fitDeciding on the degree of control and connectivity is the next step in creating your STwrench system. You establish what’s right for you. Because critical fastening duties are demanding, Atlas Copco believes in keeping both control and connectivity simple.
Be in controlThe STwrench controller puts you in charge. Menus, parameters and alarms are more manageable, with easy-to-use, text based software. Simply use the five naviga-tion buttons for any tightening activity. Built-in LED sig-nals immediately alert you to deviations from the preset program.
Decrease downtimeGet fast access to the programmed data you need with Atlas Copco’s patented Rapid Backup Unit (RBU). The RBU transfers critical data to the hardware unit and serves as back-up for programming and configuration. If you need to change hardware, just connect the RBU on to the new hardware, switch on the unit and you’re ready. All programming and network config-urations are transferred in seconds.
Accessorize Add the right accessories to your STwrench controller. Choose the wireless module to support wireless trans-mission of critical data. Add the barcode reader to be able to easily scan barcode labels on assembly compo-nents for ease of traceability. Or select the correct PSet or Job. Manage up to four levels of barcodes for better error proofing.
Get connectedIt’s easy to connect your STwrench to the control sys-tems you have in place. Standard fieldbus I/O, TCP/IP or Ethernet connectivity let you decide between wired or wireless communications. Communications with ToolsNet, Torque Supervisor and Power Focus are easy with the wide variety of formats.
Program and customizeUse ToolsTalk BLM to program the STwrench. You can export the latest 5000 results into a excel file or save the latest 10 traces. View and zoom the tightening trace for accurate analysis.
Benefits•Lightweight and ergonomic all-purpose manual torque wrench
•Tailoredtoyourexact requirements
•Modularandcost-effective – only pay for what you need
•Easytointegrate,use, service and upgrade
•Reliable,alwaysup-to-date programming strategies and backup
•Smartaccessoriesforerror- proofing and traceability, including wireless module, barcode reader, and Power Focus or Focus Interface Module
The ultimate wrench for pro - d uction and quality assurance
With the STwrench, it’s surprisingly afford-able to build the functionality you need into your very own tool. Choose three pa-tented components – smartHEAD, RBU and the power supply-solution to suit your exact requirements. Then add a fourth: the pa-tented controller that is standard for all STwrenches. Due to the modular design of the STwrench, you can mix and match compo-
nents to suit all types of applications. The more functionality you include, the more you can take advantage of Atlas Copco re-sources and experience. But just how much functionality you require is up to you, so you only pay for what you need. Use it as a basic stand-alone system or integrate it with Atlas Copco hardware and software. The STwrench is versatile enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of residual torque just as easily as it does comprehensive joint analysis.
Unlike any other
Critical fastening duties are among the most essential tightening operations within indus-try today. So whether you’re in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and quality assurance. That’s where the Atlas Copco STwrench comes in. The STwrench provides a whole new approach to manual assembly applications. Naturally, it provides the accuracy, durability, and ergonomics that are the hallmarks of the Atlas Copco product range. But the construc-tion of the tool itself is entirely different. This is far from your standard transduce-r ized hand-held nutrunner. Unlike any other Atlas Copco tool, you can build the STwrench to meet your exact requirements. Due to its
Functionality overview
Quality Production
smar
tHE
AD
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tHE
AD
A
smar
tHE
AD
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AD
A
Controller
360° LED lights on board for operator feed back
x x x x
Keyboard x x x x
Graphic Display x x x x
USB mini to connect ToolsTalk BLM
x x x x
Infrared communication x x x x
Buzzer x x x x
Rapid Back Up Unit (RBU) x x x x
Vibration x x x x
Shock detector x x x x
smartHEAD
Interchangeable head – Tag recognition
x x x x
Ligth in front of smartHEAD x x x x
Gyroscope for angle measurement
x x
Length-independent torque transducer
x x x x
Free mode - programs
Track torque x x x x
Peak torque x x x x
Residual check torque/time x x x x
Residual check torque/angle x x
Tightening torque with angle monitoring
x x
Quality audit
Peak x x x x
Residual check torque/time x x x x
Residual check torque/angle x x
Loosen and retighten x x
Loosen x x
Joint Analysis
Torque/angle graphing x x
Yield point detection x x
Tightening
Torque with time monitoring x x
Torque with angle monitoring x
Torque plus angle x
Yield x
Yield plus angle x
Functionality overview
Quality Production
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PSET
Number of Psets 200 200 200 200
Batch count x x x x
Number of job 100 100 100 100
Number of multistage 200 200 200 200
CW/CCW operation x x x x
Bending correction x x
Extension torque correction x x x x
Extension angle correction x x
General
Transducer torque traceability x x x x
Result data storage 5000 5000 5000 5000
Trace storage 10 10 10 10
SPC x x x x
Multi units (Nm, Kg/m) x x x x
Multi language menu x x x x
Interchangeable head – Tag recognition writing function
x x x x
Connectivity
PF connectivity for I/O or any type of fieldBus
x x x x
ToolsNet x x x x
QATnode x x x x
Optional
Barcode reader x x x x
IRC-W x x x x
IRC-B for Power Focus connectivity
x x x x
Cable to Power Focus x x x x
ToolsTalk BLM
USB connection x x x x
Off-line programming x x x x
Tightening Database to PC (Excel)
x x x x
View trace x x x x
Export trace in several formats x x x x
Overlay traces x x x x
Trace zoom x x x x
Statictical analysis x x x x
Bar code reader configuration x x x x
Accessories
Battery x x x x
Battery charger x x x x
TECHNICAL DATAController
Capacity Drive Weight Length
Ordering No.Nm ft.lb mm kg lb mm
STwrench Controller 0.48 1.06 313 8059 0930 00
smartHEAD only Torque *
smartHEAD 30 30 23 9x12 0.20 0.44 167.5 8059 0920 30
smartHEAD 80 80 59 9x12 0.22 0.48 167.5 8059 0920 42
smartHEAD 150 150 111 14x18 0.55 1.21 271.0 8059 0920 48
smartHEAD 250 250 185 14x18 0.78 1.72 417.0 8059 0920 54
smartHEAD 400 400 295 14x18 0.93 2.05 584.0 8059 0920 60
smartHEAD 600 600 443 21x26 1.70 3.75 1048.5 8059 0920 66
smartHEAD A Torque + Angle*
smartHEAD A30 30 23 9x12 0.22 0.48 167.5 8059 0930 30
smartHEAD A80 80 59 9x12 0.24 0.53 167.5 8059 0930 42
smartHEAD A150 150 111 14x18 0.57 1.25 271.0 8059 0930 48
smartHEAD A250 250 185 14x18 0.80 1.76 417.0 8059 0930 54
smartHEAD A400 400 295 14x18 0.95 2.09 584.0 8059 0930 60
smartHEAD A600 600 443 21x26 1.72 3.79 1048.5 8059 0930 66
RBU Rapid Backup unit
STwrench RBU Quality 8059 0930 90
STwrench RBU Production 8059 0930 91
Optional modules
STwrench IRC-B Module 8059 0920 10
STwrench IRC-W Module 8059 0920 11
STwrench Bar Code 8059 0920 12
STwrench Cable box 8059 0920 24
Accessories
Rubber protection STw Controller 8059 0330 72
Rubber protection STw Battery 8059 0330 73
Rub prot smartHEAD 30/80 Nm 8059 0330 74
Rub prot smartHEAD 150 Nm 8059 0330 75
Rub prot smartHEAD 250 Nm 8059 0330 76
Software
TT BLM W09 1 user license 8059 0981 10
TT BLM W09 5 user license 8059 0981 11
TT BLM W09 10 user 8059 0981 12
TT BLM W09 plant license 8059 0981 13
How to order: 1. Take the STwrench Controller 2. Select your smartHEAD 3. Select your RBU 4. Select the Battery 5. Select if you want optional modules
x y z
k
Length Weightx y z k
mm mm mm mm kg lb
Model
STwrench 30 Nm 159 280 96 535 0.90 2.00
STwrench 80 Nm 159 280 96 535 0.90 2.00
STwrench 150 Nm 262 280 96 638 1.23 2.71
STwrench 250 Nm 408 280 96 784 1.46 3.22
STwrench 400 Nm 576 280 96 952 1.68 3.70
STwrench 600 Nm 1040 280 96 1416 2.85 6.28
*End fitting has to be ordered separately, please see End Fitting Tool leaflet 9833 1731 01
Unlike any other
Critical fastening duties are among the most essential tightening operations within industry today. So whether you’re in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and quality assurance. That’s where the Atlas Copco STwrench comes in. The STwrench provides a whole new approach to manual assembly applications. Naturally, it provides the accuracy, durability, and ergonomics that are the hallmarks of the Atlas Copco product range. But the construction of the tool itself is entirely different. This is far from your standard transducer ized handheld nutrunner. Unlike any other Atlas Copco tool, you can build the STwrench to meet your exact requirements. Due to its
Functionality overview
Quality Production
smar
tHE
AD
smar
tHE
AD
A
smar
tHE
AD
smar
tHE
AD
A
Controller
360° LED lights on board for operator feed back
x x x x
Keyboard x x x x
Graphic Display x x x x
USB mini to connect ToolsTalk BLM
x x x x
Infrared communication x x x x
Buzzer x x x x
Rapid Back Up Unit (RBU) x x x x
Vibration x x x x
Shock detector x x x x
smartHEAD
Interchangeable head – Tag recognition
x x x x
Ligth in front of smartHEAD x x x x
Gyroscope for angle measurement
x x
Length-independent torque transducer
x x x x
Free mode - programs
Track torque x x x x
Peak torque x x x x
Residual check torque/time x x x x
Residual check torque/angle x x
Tightening torque with angle monitoring
x x
Quality audit
Peak x x x x
Residual check torque/time x x x x
Residual check torque/angle x x
Loosen and retighten x x
Loosen x x
Joint Analysis
Torque/angle graphing x x
Yield point detection x x
Tightening
Torque with time monitoring x x
Torque with angle monitoring x
Torque plus angle x
Yield x
Yield plus angle x
Functionality overview
Quality Production
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PSET
Number of Psets 200 200 200 200
Batch count x x x x
Number of job 100 100 100 100
Number of multistage 200 200 200 200
CW/CCW operation x x x x
Bending correction x x
Extension torque correction x x x x
Extension angle correction x x
General
Transducer torque traceability x x x x
Result data storage 5000 5000 5000 5000
Trace storage 10 10 10 10
SPC x x x x
Multi units (Nm, Kg/m) x x x x
Multi language menu x x x x
Interchangeable head – Tag recognition writing function
x x x x
Connectivity
PF connectivity for I/O or any type of fieldBus
x x x x
ToolsNet x x x x
QATnode x x x x
Optional
Barcode reader x x x x
IRC-W x x x x
IRC-B for Power Focus connectivity
x x x x
Cable to Power Focus x x x x
ToolsTalk BLM
USB connection x x x x
Off-line programming x x x x
Tightening Database to PC (Excel)
x x x x
View trace x x x x
Export trace in several formats x x x x
Overlay traces x x x x
Trace zoom x x x x
Statictical analysis x x x x
Bar code reader configuration x x x x
Accessories
Battery x x x x
Battery charger x x x x
TECHNICAL DATAController
Capacity Drive Weight Length
Ordering No.Nm ft.lb mm kg lb mm
STwrench Controller 0.48 1.06 313 8059 0930 00
smartHEAD only Torque *
smartHEAD 30 30 23 9x12 0.20 0.44 167.5 8059 0920 30
smartHEAD 80 80 59 9x12 0.22 0.48 167.5 8059 0920 42
smartHEAD 150 150 111 14x18 0.55 1.21 271.0 8059 0920 48
smartHEAD 250 250 185 14x18 0.78 1.72 417.0 8059 0920 54
smartHEAD 400 400 295 14x18 0.93 2.05 584.0 8059 0920 60
smartHEAD 600 600 443 21x26 1.70 3.75 1048.5 8059 0920 66
smartHEAD A Torque + Angle*
smartHEAD A30 30 23 9x12 0.22 0.48 167.5 8059 0930 30
smartHEAD A80 80 59 9x12 0.24 0.53 167.5 8059 0930 42
smartHEAD A150 150 111 14x18 0.57 1.25 271.0 8059 0930 48
smartHEAD A250 250 185 14x18 0.80 1.76 417.0 8059 0930 54
smartHEAD A400 400 295 14x18 0.95 2.09 584.0 8059 0930 60
smartHEAD A600 600 443 21x26 1.72 3.79 1048.5 8059 0930 66
RBU Rapid Backup unit
STwrench RBU Quality 8059 0930 90
STwrench RBU Production 8059 0930 91
Optional modules
STwrench IRC-B Module 8059 0920 10
STwrench IRC-W Module 8059 0920 11
STwrench Bar Code 8059 0920 12
STwrench Cable box 8059 0920 24
Accessories
QATnode P 8059 0920 25
QATnode I/O 8059 0920 26
QATnode T 8059 0920 27
Rubber protection STw Controller 8059 0930 72
Rubber protection STw Battery 8059 0930 73
Rub prot smartHEAD 30/80 Nm 8059 0930 74
Rub prot smartHEAD 150 Nm 8059 0930 75
Rub prot smartHEAD 250 Nm 8059 0930 76
STwrench battery charger 8059 0930 88
Software
TT BLM W09 1 user license 8059 0981 10
TT BLM W09 5 user license 8059 0981 11
TT BLM W09 10 user 8059 0981 12
TT BLM W09 plant license 8059 0981 13
How to order: 1. Take the STwrench Controller 2. Select your smartHEAD 3. Select your RBU 4. Select the Battery 5. Select if you want optional modules
x y z
k
Length Weightx y z k
mm mm mm mm kg lb
Model
STwrench 30 Nm 159 280 96 535 0.90 2.00
STwrench 80 Nm 159 280 96 535 0.90 2.00
STwrench 150 Nm 262 280 96 638 1.23 2.71
STwrench 250 Nm 408 280 96 784 1.46 3.22
STwrench 400 Nm 576 280 96 952 1.68 3.70
STwrench 600 Nm 1040 280 96 1416 2.85 6.28
*End fitting has to be ordered separately, please see End Fitting Tool leaflet 9833 1731 01
Atlas Copco STwrenchThe ultimate all-purpose wrench
www.atlascopco.com
9833
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IRC ModulesTwo different IRC modules with two different wireless technologies. No extra software is needed. Simply plug in the new module to activate communication to the Power Focus, QATnode or different systems on the internet.
Bar Code ModuleWith this module, STwrench is able to handle four different bar codes that activate or control the process. It also enables traceability. Simply plug in the module to activate the function. STwrench batteryThe lithium ion battery provides 16 hours of working time. If wireless communication is used, the working time is 10 hours.
STwrench cable boxConnect the STwrench to the Power Focus using a standard Tensor SL cable. The STwrench cable box is to power supply the wrench and handle the communication between the wrench and the Power Focus.
STwrench battery chargerThe STwrench battery can be fully recharged in just four hours by placing it into the charger in either a horizontal or vertical position.
STwrench QATnodesThree different models of QATnodes provide customized solutions to meet individual customer needs. The STwrench Modules can be connected to the QATnodes in WiFi via access point in real time – or via IrDa when not mounted on the cradle.
Options and accessories
QATnode PThe QATnode P makes it possible to print out a ticket result on a STAR DP8340 that is a 40 column serial printer. The layout of the ticket is fully config-urable via TT BLM.
QATnode I/OIn addition to the QATnode P function-ality, there are also 6 digital inputs and 5 digital outputs. Each of these are fully configurable and make it possible to enable or disable the wrench, select a PSet or JOB, as well as send out an OK or
NOK.QATnode T Using QATnode T functionality, the STwrench can also send data to the ToolsNet server.
IRC module
Bar code module
STwrench battery
STwrench cable box
STwrench battery charger
QATnode
Atlas Copco STwrenchThe ultimate all-purpose wrench
www.atlascopco.com
9833
190
9 01
ente
radv
ertis
ing.
se, Å
tta.
45 Tr
ycke
ri A
B 2
012:
1
IRC ModulesTwo different IRC modules with two different wireless technologies. No extra software is needed. Simply plug in the new module to activate communication to the Power Focus, QATnode or different systems on the internet.
Bar Code ModuleWith this module, STwrench is able to handle four different bar codes that activate or control the process. It also enables traceability. Simply plug in the module to activate the function. STwrench batteryThe lithium ion battery provides 16 hours of working time. If wireless communication is used, the working time is 10 hours.
STwrench cable boxConnect the STwrench to the Power Focus using a standard Tensor SL cable. The STwrench cable box is to power supply the wrench and handle the communication between the wrench and the Power Focus.
STwrench battery chargerThe STwrench battery can be fully recharged in just four hours by placing it into the charger in either a horizontal or vertical position.
STwrench QATnodesThree different models of QATnodes provide customized solutions to meet individual customer needs. The STwrench Modules can be connected to the QATnodes in WiFi via access point in real time – or via IrDa when not mounted on the cradle.
Options and accessories
QATnode PThe QATnode P makes it possible to print out a ticket result on a STAR DP8340 that is a 40 column serial printer. The layout of the ticket is fully config-urable via TT BLM.
QATnode I/OIn addition to the QATnode P function-ality, there are also 6 digital inputs and 5 digital outputs. Each of these are fully configurable and make it possible to enable or disable the wrench, select a PSet or JOB, as well as send out an OK or
NOK.QATnode T Using QATnode T functionality, the STwrench can also send data to the ToolsNet server.
IRC module
Bar code module
STwrench battery
STwrench cable box
STwrench battery charger
QATnode
