AaUEHLER'~) MOTOPOL@ 2000 Semi-automatic

Specimen Preparation Unit.

ISO 9001Registered Company

Table of ContentsUSEFUL ADDRESSES

DECLARATION OF CONFORMITY : 5

WARRANTY ENVIRONMENT INSTALl.ATlON "'." ""."

OPERATION GENERAL CONTROLS CoNTROlS NOT ON THE FRONT PANEL 9

HEAD CONTROI..S .,.."."",."".""..., " ".."".,.., SEMI-AuTOMATIC OPERATION 10

SEM-AuTOMATIC OPERATION (CONTINUED) 12FwlD DISPENSING ""..,..,..,.."., , ,...",.,..,., 12FWID DISPENSING (CoNTINUED) 13BAsE CONTROLS 13BASE COOTROlS (CoNTINUED) 14BASE FRONT PANEL CONTROLS 15

SETTING UP FOR RUNNING AN AUTOMATIC CYCLE 16

MATERIAL REMOVAl 17

MAINTENANCE 18

MAINTENANCE

TROUBLE SHOOTING SElF TEST ROUTINE (STR) 20

ERROR CoDEs EXPLODED VIEW - BASE ASSEMBLY (SINGLE PLA TTEN) 21

EXPLODED VIEW. BASE ASSEMBLY (TW1N PLATTEN) 22

EXPLODED VIEW - HEAD ASSEMBLY 23

ELECTRICAL CIRCUIT DIAGRAM 24

PNEUMATIC CIRCUIT DIAGRAM

PARTS USTS PARTS UST - CoM~ PARTS 2

PARTS UST - Co~N PARTS CoNTINUED 26PARTS UST - ~N PARTS CONTINUED 27PARTS usr - CoMMON PARTS CONTINUED 28PARTS LIST - S- SINGlE ~IT ADDITIONAL PARTS 29PARTS UST - 88 TWIN UNIT Acom~ PARTS 30PARTS LIST - 10- SINGlE UNIT ADDITIONAL PARTS 31PARTS LIST- 10-TwiN UNIT ADomONALPAATS 32PARTS UST - 1~ UNIT ADDITIONAL PARTS 3

MATERIAL REMOVAL ACCESSORY INSTALLATION GUIDE 34

TROUBLESHOOTING MRA ERROR CODES 35

EXPLODED VIEW - MATERIAL REMOVAL DEVICE 36

PARTS UST - MATERIAL REMOVAL UNIT ADDITIONAL PARTS 36

Useful AddressesBuehler Krautkramer.University of Warwick Science park,Milburn Hill Road, .

Coventry CV4 7HS

England.Tel: 01203 692242Fax: 01203 692074

Buehler Ltd41, Waukegan road,Lake Bluff,Illinois 60044USATel: (708) 2956500Fax: (708) 295 7979

Krautkramer France Ltd.BP6669543 Champagne Mont D'OR CedexLyonFrance.Tel: (33) (7) 2179226Fax: (33) (7) 8475698

Wirtz BuehlerIn der Steel 2/ Am Schonenkamp0-40599 Dusseldorf

Germany.Tel: (49) (211) 9741010Fax: (49) (211) 974 1079

Tech-Met Canada Ltd./LteePO Box 1509999 Highway 48Markham,Ontario L3P 3J3Canada.Tel: (905) 475 4686Fax: (905) 475 4683

Buehler Middle East & South AsiaPO Box 15470ManamaBahrain.Tel: (973) 403 699Fax: (973) 401 257

Buehler / Krautkramer Hong Kong.QO Branson Ultrasonics (Asia Pacific)

5/F, trinity Ind. Bldg.1 0 Shing Yip StreetKwun Tong, KowloonHong Kong.

Tel: (852) 7903393Fax: (852) 790 4998

Emerson Electric (Taiwan)Co. Ltd.Buehler Division.6" Floor, No.2, Section 4Jen AI RoadTaipei 106, TaiwanRepublic of ChinaTel: (886) (2) 325 9555Fax: (886) (2) 784 0022

Buehler / KKB South Asia / Pacific.Representative Office63 Hillview Avenue #07-04Lam Soon Industrial Bldg.Singapore 2366Republic of Singapore.Tel: (65) 764 0955Fax: (65) 764 0372

Declaration of Conformity -

BUEHLER KRAUTKRAMERWe

University of Warwick Science ParkCoventry CV4 7HS

England

Of

Declare under our sole responsibility that the product.

MOTOPOL IB> 2000

Sample Preparation System

To which this declaration relates is in conformity with the following standards:

EN 292 Part 1 1991 EN 50081 Part 1 1992EN 292 Part 2 1991 EN 50082 Part 1 1992EN 60204 Part 1 1993

Following the provisions of 89/392/EEC (and amendments) Safety of Machinery Directive and89/336/EEC (and amendments) EMC Directive.

Signature (' ~, (-..Q~-> ~.J Date 30/01/96

Position:- Engineering Manager

Operation and Maintenance Instructions

MOTOPOL (!) 2000

Semi-automatic Specimen Preparation Unit95-2800 to 95-2828

Warranty

This unit is guaranteed against defective material and workmanship fora period of two (2) years from the date of receipt by the customer.Warranty is void if inspection shows evidence of abuse, misuse orunauthorised repair. Warranty covers only replacement of defectivematerials.

If, for any reason, this unit must be returned to BUEHLER for warrantYservice, please apply for prior authorisation with shipping instructions,and include the following information: Returns Authorisation Number,Model Number, Serial Number and Reason for Return.

Environment

The MOTOPOL <8> 2000 Semi-automatic Specimen Preparation Unit is

designed to operate with electrical, pneumatic and water supplies asspecified in the installation section of this manual.

Installation

The base unit should be placed on a bench near the following services:-

1. Electrical supply 11 Q-12Ov 60Hz or 22O-24Ov 50Hz

2. Mains cold water supply.

3. Compressed air supply, filtered, lubricated and regulated to 60 psi.(4.2 bar) for the 10" and 12" MOTOPOL. 2000, or 30 psi (2.1 bar) forthe 8" MOTOPOL. 2000.

4 Water drain,

IWORTANTISWITCH ~T BE SET TO DESIRED VOlTAGE 1I15V ~ Z3OV1

E'<H ~ IS APA..ED TO ~ .W/OfTK;1

~ IETZANSOt.USS SO1Al TER AII' ~~AIMH; (115 Ya..T OOER Z30 Ya..TI EINS~.

(FIg. 1 Connections.

Plug in the base cable to the underside of the head

2. Connect the twin air tubes between the head and the base (1-1, 2-2).

3. Connect and adjust the drain hose from the base unit to the drain.(The elbow can be rotated to point left or right.)

4. Connect mains water inlet hose from the base to the mains watersupply.

5. Connect air supply by pushing 6mm tubing (supplied) into the air inlethole at the back of the machine.

Note:- Ensure voltage selector switch (Fig.1) Is set correctly for themains electrical supply, and the main switch is In the OFF position. A timelapse of at least 5 seconds should be allowed after switching off beforeswitching back on.

6. Plug in the mains cable to the rear of the base unit and into theelectrical supply.

7. The equipment is now ready for use.

General

Switching on at the rear will automatically illuminate the following LED.ls

(Fig.2)

. Power ON indication

. Time - right hand LED.

. 60 rpm head speed

. Complimentary rotational direction of the Specimen Holder to

Polishing Wheel

. 00.0 on the digital display

Controls

Controls not on the front panel.

The main switch is located at the rear left corner of the unit (Fig.1).

This switch Disconnects mains voltage supply to the MOTOPOL t8 2000 when in the

down position.

Warning:- Do Not operate mains switch with wet hands.

Head Controls

~_El_~B--_m0--mS IHtTD - PaD.-. - l8I _18 ~

IBTl8I~TES_~

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[Q)-_PID

Fig.2.

Semi-Automatic Operation

Time.

Selects time or material removal. The right LED. indicates.which has been selected. The left LED. indicates a timecycle has finished.

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Maximum Head Speed ,,":. ",f'-~ !l...J~,~ "~',"",-.:":f"l t"",,;..,.,~ "" !"T ,~,,",-,~~t:'j J~~..,.. ..'..1.""""",""1

Selects a head speed of 120 rpm LED. indicates selectedspeedI@\~

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Intermediate Head Speed

Selects a head speed of 60 rpm LED. indicates selectedspeed

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Minimum Head Speed!~,~, - :~!.'!_:

Selects a head speed of 30 rpm LED. indicates selectedspeed n

Semi-Automatic Operation (Continued). . .

Material removal

Selects material removal mode or time mode. Right LED.indicates which has been selected. Left LED. indicatesthe material removal cycle has completed.

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If the material removal accessory is not fitted, the displaywill flash and automatically revert to the time.

Head direction

Changes the head rotational direction between contra andcomplimentary relative to the polishing wheel. The LED.indicates selections

Head down

Lowers the sample holder under pressure onto the platen forzero setting when material removal is chosen.

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Raises the sample holder after the amount of material to beremoved has been entered.

~

Increase

Dual function dependant on selection.

If time is selected, increases the display in 10 secondincrements up to 99mins - 50 seconds. If the pad is releasedat 99mins - 50 seconds then pressed again, the display willchange to 00.00 and continue to increment up again to99 mins - 50 seconds.

~

If material removal is selected, increases the display in0.01 mm increments up to 3.00mm.

Semi-Automatic Operation (Continued)

Decrease

Dual function dependant on selection.

If timeis selected, decreases the display in 10 secondincrements down to zero. If the touch-pad is released at zerothen pressed again the display will change to 99 mins 50seconds and continue to increment down again to 00.00.

Zero set

Dual function dependant on selection.

~

If time is selected, resets the display to 00.00.can then be pressed for the desired time.

The '+' or I.'

If material removal is selected, sets the Izera' position beforeinputting the amount of material to be removed.

Fluid Dispensing .

These controls are used for selecting automatic dispensing ofwater and / or abrasive during a grinding or polishing cycle.

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Fluid Dispensing (Continued)

Sends si,inal to a remote abrasive dispenser, such as theMETlAP 2000, for automatic abrasive dispensing during apreparation cycle.0Switches ON or OFF. The LED. will flash if the remotedispenser is selected while the MOTOPOL ~ 2000 is in an

idle state and illuminate continually during a grinding orpolishing cycle.

Water

Turns the water on automatically during a grinding/polishingcycle supplying water to the platen and bowl wash.0~ 0The LED. will indicate it is selected, by flashing while theMOTOPOL II) 2000 is in an idle state and illuminate

continuously during a grinding/polishing cycle.

Base Controls

These controls pertain to the basefunctions only, speed variation is via aspeed control knob and water flowcontrolled by a tap, both located on thebase unit.

@

Platen motor

Selects the platen to rotate and the LED. illuminates to show ithas been selected.

Switches ON or OFF. If select~ all the LED.'s and displays inthe semi-automatic operation and the fluid dispensing areasare extinguished, while the platen is selected.

When not selected the LED's and displays are automaticallyilluminated again.

~

Base Controls (Continued) ,

Water

Selects water ON and the LED. illuminates to show it isselected.

Switches ON or OFF I If selected all the LED's and displaysin the semi-automatic operation and the fluid dispensingareas are extinguished

When not selected the LED's and displays are automaticallyiluminated again.~'.;,.;", ...

~

Stops all functions on the MOTOPOL. 2000 and leaves it ina safe, idle condition, without changing any previously setparameters. This is easily identified by the red squarebackground.

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Power - on

When illuminated indicates there is mains power into theMOTOPOL ~ 2000.

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Base Front Panel Controls

The base front, panel is divided intothe following areas:-

Load Adjustment

This will adjust the load on the specimen holder as indicatedon the gauge.

Load Indication

Indicates the actual load applied to the specimen holder inNewtons (N) and Pounds Force (Ibsf).

1 Ibf = 4.5 N and 1 N = 0.23 Ibf.

Speed adjustment and indication c;" ~ c':~ ~ ,.'~~r~~.~~ ",!t,,:

This adjusts the platen speed between 30 and 300 rpm.

Start Buttons

The two green buttons located on either side of the power head areused to initiate all cycles that move the sample holder down. For safetythey require to be pressed within 0.20 seconds of each other and heldfor a further 5 seconds approximately.

Setting Up For Running An Automatic Cycle

Timed

For running an automatic cycle of preparation within a time range of 10 seconds to99minutes 50 seconds.

1. Select the time control, if not already selected.

2. Select the desired head speed.

3. Select the desired head direction.

4. Select the required time using the 1+1, I_I and '0' controls.

5. Set the required sample loading.

6. Set the required base speed, between 30 - 300 rpm.

7. Select the water and/or abrasive for automatic dispensing.

If the relationship of the specimen holder to platen needs to be corrected thenselecting the head down control and pushing the two green start buttons, thespecimen holder will lower onto the platen with no rotation of the head or base.

The relative positions are as follows:-

8" & 10" Single UnitsPosition specimens to overlap the platen periphery to the RIGHT HANDSIDE of the centre. n12n Single UnitPosition Specimens to overlap the platen periphery to the LEFT HANDSIDE of the centre.

8" & 10. Twin UnitsUse the LEFT HAND platen for GRINDING with the specimenspositioned to the RIGHT HAND SIDE of the centre. Use the RIGHTHAND platen for POUSHING with the specimens positioned to theLEFT HAND SIDE of the centre.

NOTE: Above applies when viewed from the front of the unit.

The head up control will return the specimen holder to the up position.

Automatic cycle can now be started by pressing the two green cycle start buttons.A cycle may be terminated at any time by pressing the stop control.

The display will count down from the time set to zero. Fifteen seconds from the endof the cycle an audible intermittent beep will sound. At the end of the cycle thebeep will sound continuously for a further 5 seconds.

Timed (Continued)c -~ . ~".~'" eO'

Whilst the unit is running the following adjustments can be made:-

1. Time - Increase I Decrease

2. Remote Abrasive - ON / OFF

3. Water - ON I OFF

4. Platen Speed - Increase I Decrease

5. Specimen Loading - Increase / Decrease

If the cycle is allowed to complete, the finish LED. will illuminate and the display willread its previously set. time including any adjustments made during the cycle.Pressing any control will extinguish the finish LED.

Material Removal

For running an automatic cycle to remove material within the range of 0.01 mm to3.00 mm.

1. Select material removal, if not already selected. This will change thedisplay to read 00.00.

2. Select the head speed, direction and loading as previously describedunderTime.

3. Select the base speed.

4. Select the head down control.

NOTE - A specimen holder with samples set correctly with the sample setting plateand using the required abrasive surface must be used in setting up. The requiredgeometry between specimen holder and platen should be set before continuing.

5. Press the two green buttons to bring the head down, both the setzero LED. and the display will flash.

6. Press the set zero and the display will read a steady 00.00.

7. Enter the amount of material to be removed using the '+1 &controls

8. Press the head up control to raise the specimen holder.

9. Press the two green start buttons to start the material removal cycle.

The cycle will complete when the sample holder has moved down the set amountand the finish LED. will illuminate.

Timed

If a cycle is attempted without following the above sequence then the appropriateLED. IS will flash.

Whilst the unit is running the following adjustments can be made:-

Water - ON/OFF

2. Remote abrasive - ON/OFF

3. Platen speed - Increase/decrease

NOTE - It is inadvisable to adjust sample loading during a cycle as this will nullifythe zero setting.

The cycle may be cancelled at any time using the stop control. If the cycle isallowed to complete the finish LED. will illuminate, the display will read 00.00, andan audible beep will sound for 5 seconds.

Pressing any control will extinguish the finish LED.

IMAINTENANCE

Clean the bowl and guard area regularly to prevent a build up of debris. Do notallow large pieces to fall into the drain outlet.

Make sure the drain hose has a slight fall from the machine to prevent a build-up ofgrinding debris blocking the drain hose. .The drive belt is of a heavy duty type and should not need adjusting. If adjustmentbecomes necessary:- ~

1 . Disconnect mains power .2. Remove the four rubber feet and pulley cover

~3. Loosen the four motor plate mounting nuts

Slide the motor plate in the appropriate direction to tighten orslacken the belt.

4.

5. Tighten up the motor plate mounting nut.

6. Replace the pulley cover and feet.

If the belt requires replacing, proceed through steps 1 - 4, remove the belt bypulling up the belt over the larger pulley and rotating the pulley until the belt comesoff. Reversing this procedure will assist in putting the new belt on, then proceedthrough steps 4, 5 & 6. ~

I

MAINTENANCE

The journal bearings in the base and head are lubricated 'for lite' and require noroutine maintenance. -

The following items are recommended as spares:-

2800513128005162

10A Fuse1A Fuse

Trou ble Shooti ng

Self Test Routine (STR) . .':- -

If within 5 seconds of switch on, the Time then Material removal controls arepressed together then the 5TR is initiated. All LED's. illuminate and areextinguished by pressing the app'ropriate control. If controls have not been pressedfor 5 seconds the MOTOPOL 2000 resets to the default setting. After thesuccessful completion of the 5TR the MOTOPOL. 2000 resets to the defaultsettings.

Error Codes

The following is a list of error codes that may be displayed on the LEDls if there is afailure within the software or MRA.

Error Code 1

Please call your local Buehler serviceThis will only appear at initial switch on.representative.

The MOTOPOL ~ 2000 will still be functional in the time cycle even though an error

has been detected in material removal.

Note - For the following error codes please refer to the Material Removal Accessory

installation guide section.

Error Code 2

Incorrect setting of Material Removal Accessory units.

Error Code 3

Incorrect set-up of Material Removal Accessory

Error Code 5

Incorrect setting of Material Removal Accessory.

Error Code 9

Material Removal Accessory failed to respond.

Electrical Circuit Diagram

.

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Parts Lists

Parts List - Common Parts

81581108163037835300183531 02

83531528401101840111184013518401361840176184019008402411840256284026518402751840275584027608402766840278084501028450105845010784501198450122849169984930508502610850262987001508700181870018787001948700252870073487007698700770870077287015928701750870240187024138702623870332287035328703721

4

23

51111432221111111111644812

174714522313

Fuse 20x5 1, 0 Amp FCircuit Breaker 8 AmpKey, 5x5x20Key, 6x6x12Key, 4x4x20Connector Male 04 PushinConnector Male 04 Push InMale Elbow 04 PushinMale Elbow 04 Push inTee 06-1/8HConnector-Male 04-1/8HBulkhead UnionConnector B/Head FemaleElbow Pushin 04-6Nipple, UniversalMetre Valve Cf'N SilencerExtension FittingsTee, M5 UnivesalBushing-Reducing M5-1/88Tubing, Nylon 4mm OD x O.O33MTubing, Nylon 4mm OD x O.O55MTubing, Nylon 4mm OD x O.065MTubing, Nylon 4mm OD x O.290MTubing, Nylon 4mm OD x O.380MTubing, PVC 25mm ID x 1.0MTubing, Flat Twin 4 0 ODTubing, PVC Black 10mm ID x 1.0MTubing, PVC Black 10mm ID x O.29MScrew, Skt Hd Cap M4x16Screw, Skt Hd Cap M5x8Screw Skt Hd Cap M6x12Screw Skt Hd Cap M6x25Screw Skt Hd Cap M12x40Screw Skt Hd Cap M5x40Screw Skt Hd Cap M5x12Screw Skt Hd Cap M5x16Screw Skt Hd Cap SS M5x25Screw Skt C/Sk Hd M8x12Screw, Skt C/Sk Hd M3x6Screw, Skt Set Knurl Cap M3x5Screw, Skt Set Knurl Cap M4x8Screw, Skt Set Dog M5x8Screw, Skt Set Cup M5x5Screw, Skt Set Cone M6x8Screw, Skt Set Flat M5x6

Parts List - Common Parts Continued

Part N~ber Description Quantity8703732 Screw Skt Set Rat M6x8 . 1

8704011 Screw Rec Pan Hd SS M3x8 48704016 Screw Rec Pan Hd M3x25 18704022 Screw Rec Pan Hd M4x1 0 58705602 Screw Rec C/sk Hd M3x12 68705614 Screw Rec C/Sk Hd M4x20 68706562 Screw, Hex M5x10 18708067 Screw Rec Pan Hd M6x16 Taptite 48710105 Nut Hex M3 168710107 Nut Full Hex SS M4 138710109 Nut, Hex SS M5 78710113 Nut Hex SS M8 88720005 Washer, Plain 03 168720007 Washer Plain A SS 04 138720009 Washer SS 05 58720010 Washer, plain 06 48720012 Washer Plain A SS M8 88721105 Washer, SIC Spring 03 168721107 Washer SIC Spring SS 04 138721109 Washer SIC Spring SS 05 68721111 Washer SIC Spring SS 06 48721113 Washer SIC Spring SS 08 88900003 Velcro 3C1600207 Fitting Elbow 1C1600300 Cable Tie 50C1600555 8ase Cable Tie 15C1800234 Washer 5/16- 10 x 1.25- 00 4C1810152 Terminal 2 way 4C1810154 End Stop Rail Mtg 1C185058 Ball 8earing 2C190023 Feet (Rubber) 4C1960071 8ush Cable Grip 2C1960072 Locknut 202041 029 Knob 1C2041030 '0' Ring Seal 2C2041049 Tube, Nylon 6mm OlD 1C2041052 Clip Jubilee Size 16 1C2041122 Pin,Spirol6x30 1C2041155 Valve, Ball 1/4" Female 1C2041156 Stud Elbow Male 6x1h" 1C2041157 Hose, Nozzle and Nipple 1C2061018 Mounting, Anti-vibration 4C2610050 Adaptor, Female 1/4 8SPx1/88SP 1C2640029 Socket Jack 2 Pole 113055145 Bearing, Ball ~5 614605047 Terminal Barrier 114755056 81ock Terminal 11475S144 8ulkhead Fitting 10-32 114758145 8anjo Fitting 1/8" Tube x 10-32 1

Parts List - Common Parts Continued

~art Number Description. Quantity14755146 Banjo Fitting 1/16" Tube x 10-32 114755147 T Fitting 1/8" Tube 114755148 0 Ring 117005180 Clip, Hose Worm Drive 5ize 40 223955029 5witch, Power 128005011 Housing 128005012 Plate, 5eal 128005013 Housing, 51ide 128005014 Casting, Head 128005015 Bearing, 30 x 55 x 13 228005016 5haft, Drive 128005017 Motor and Gearbox 128005018 Cylinder 128005019 Housing, Thrust Bearing 128005020 Plate, Cylinder Mounting 128005021 Gear, Driven 128005022 Gear, Driver 128005023 Bearing, 51iding 128005024 Bearing Thrust 128005025 Post, Cylinder Plate 428005026 Circlip, Interval 128005027 5eal ""I;) 128005028 Circlip, External 428005029 Circlip, Internal ~'..!T~'.C::" 128005031 Plate, Head Motor Mounting .) 128005032 Bearing, 5liding 128005034 P.C.B Facia ,128005036 5pacer, Gearbox 128005037 Push Button 228005038 Plate, Head Position 128005039 5top Post 128005040 Hub, Gear 128005041 Tang, Drive 128005044 Valve, 50lenoid 228005045 Lever, Head Clamp 128005048 Plate, Valve 128005049 Valve, 50lenoid 128005060 Drive Plate 128005061 Pin, Drive 328005062 5leeve, Outer 128005063 Body, Chuck 128005065 '0' ring 03 328005071 Pad Rubber 128005104 Wiring Kit 128005105 Motor, 5ervo With Tachometer 128005106 Housing, Bearing - Base 128005107 Valve, Water 128005108 Facia 1

Parts Ust - Common Parts Continued

Part Number Description Quantity28005109 Bracket, Regulator - 1

28005110 Knob, 5peed 128005111 Knob, Pressure 128005117 5pindle 128005118 Plate, Electrical 128005120 Grommet Open 128005121 '0' Ring 128005124 5upport, Post 12800S 125 Post, Motopol 128005126 5OCket, IEC Inc Fuse Holder 128005130 Relay, 24V DC 128005131 Fuse, 20mm 10A 12800S137 Elbow, Plastic 20-1hux 902 12800S 141 Regulator, Pressure 128005143 Pulley, 300 PCD 17 dia Bore 128005144 Hosetail10 dia + 5eal Washer 12800S146 Grommet, Open 12800S147 Bracket, Regulator 128005148 5ea1,2Ox3Ox4 128005149 Stud Drive 228005151 4 Way receptacle 428005152 Earth Terminal 42800S153 Fuse Holder 12800S154 Label, External Connections 128005155 Label, Internal Connections 128005156 Cover, electrical 128005157 Cover, Gear 128005158 5pacer M5x30 128005159 Elbow, Hose Tail 128005163 Fitting, P/in Fern 06x1/4" asp 128005164 DC Motor Controller 128005165 D C Motor Controller 128005166 a Clip dia 15-17 328005167 a Clip Dia 30-33 328005168 Label, Ident No 1 1028005169 Label, Ident No 2 102801S031 5witch Cover 128015032 5witch Cover 1280 1 SO33 5witch SeaJ of

Parts List - 8" ~ingle Unit Additional Parts

Part Number Description - . Qty8491632 Tubing, PVC 25mm ID x 0.32M 1B704022 5crew, Rec Pan Hd M4x10 5B71 01 09 Nut 2B721109 Washer 214605053 Washer 114755144 Bulkhead Fitting 114755146 Banjo Fitting 128005103 Plate, Motor Mounting 128005141 Regulator, Pressure 128005145 Pulley 45PCD 014 Bore 128085101 Housing, Base 128085102 Casting, Base 128085103 Belt, Vee 1280851 04 Cover, Bowl 128085105 Gauge, Pneumatic 128085106 Valve, Relief 128085107 Guard, Bowl 128085108 Cover, Pulley 128085109 Wheel, Polishing 128085111 Faceplate 1

Parts List - 8" Twin Unit Additional Parts

IIII

m

- ~~~~ber . ~~~~~~ Qty8353001 Key 5x5x20 1B491604 Tubing, PVC 25 ID x 0.035M 1B491605 Tubing, PVC 25 ID x 0.05M 18491625 Tubing, PVC 25 ID x 0.25M 1B700194 5crew, 5kt Hd Cap M6 x 25 3B700772 5crew, 5kt Hd Cap M5 x 25 3B704022 Screw, Rec Pan Hd M4x12 5.B704043 5crew, Rec Pan Hd M6 x 12 1B706067 5crew, Rec Pan Hd M6 x 16 Taptite 1C185058 Ball Bearing 2C190023 Foot Rubber 1C2041029 Knob 1C2041030 Dring 5eal 2C2041155 Valve 1C2041157 Nozzle Assy 128005106 Housing Bearing Base 128005112 Belt, Vee 228005117 5pindle 128005121 DRing 128005141 Regulator, Pressure 128005143 Pulley 128005149 5tud Drive 228005167 D Clip 328085104 Cover, Bowl ., r, 228085105 Gauge, Pneumatic 128085106 Valve, Relief 128085107 Guard, Bowl 228085109 Wheel, Polishing 228085111 Face, plate 228285101 Housing, Base 128285102 Casting, Base 128285104 Cover, Pulley 128285105 Pulley 128285106 Plate, Motor Mounting 128285108 Tee Piece 1

~

Parts List - 10" Twin Unit Additional Parts

I.

IS

~

Part Number Description - QtyB353OO 1 Key 18491604 Tubing, PVC 25 ID x 0.035M 18491605 Tubing, PVC 25 ID x 0.05M 1B491625 Tubing, PVC 25 ID x 0.25M 1B700194 Screw, Skt Hd Cap M6 x 25 3B700772 Screw, Skt Hd Cap M5 x 25 3B704023 Screw, Rec Pan Hd M4 x 12 4B704043 Screw, Rec Pan Hd M6 x 12 1B708067 Screw, Rec Pan Hd M6 x 16 1B71 01 09 Nut 2B721109 Washer 2C185058 Ball Bearing 2C190023 Rubber Foot 1C2041029 Knob 1C2041030 0 Ring 2C2041155 Valve 1C2041157 Nozzle Assy 128005106 Housing Bearing Base 128005113 Valve Relief 128005114 Regulator Pressure 128005116 Gauge Pneumatic 128005117 5pindle 128005121 0 Ring 128005143 Pulley 128005149 Stud Drive 228005150 Face Plate 128005167 0 Clip 328085104 Cover 228085107 Guard, Bowl 228085112 Belt Vee 228285101 Housing, Base 128285102 Casting Base 128285104 Cover, Pulley 128285105 Pulley 128285106 Plate, Motor Mounting 128285108 Tee Piece 195-2824 Polishing Wheel 2

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Part Number Description . Q!,I

8491632 Tubing, PVC 251D x 0.32M 1B704022 Screw, Rec Pan Hd M4x10 5B710109 Nut 2B721109 Washer 214605053 Washer 114758144 Bulkhead Fitting 114755146 Banjo Fitting 128008103 Plate, Motor Mounting 128005113 Valve, Relief 128008114 Regulator, Pressure 128005116 Gauge, Pneumatic 128005145 Pulley, 45 PCD 014 bore 128005150 Faceplate 128085101 Housing, Base 128085102 Casting, Base 128088103 Belt, Vee 128088104 Cover, Bowt 128085107 Guard, Bowl 128085108 Cover, Pulley 195-2824 Wheel, Polishing 10" 1

Parts List - 12" Unit Additional Parts

8491603849163287040228710109872110914608053C2269089A28005101280051022800510328005112280051132800511428005116280051192800513328005134280051382800514528005150

11122111111111111111

Tubing, PVC 25 ID x O.O3MTubing, PVC 25 ID x O.32MScrew, Rec Pan Hd M4x10NutWasherWasherWheel, Polishing 12.Housing, 12" baseCasting, BasePlate, Motor MountingBelt Vee SPZ1250Valve, ReliefRegulator, PressureGauge, PneumaticGuard, BowlCover, PulleyElbow, PlasticCover, BowtPulley, 45PCD 014 boreFaceplate

Safety Note. Before commencing work, ensure that the machine is isolated from the electricalsupply I air supply and water supply. .

1. Remove the large connector and air lines from the power head.

2. Remove the six (6) screws from the cover.

3. Position the head to face directly to the front

CarefuUy remove the cover by lifting up and tipping over to the right hand side and sittingon the platen area.

4.

Rotate the thrust bearing housing (12) ~ the flat faces to the left hand side. (FIG 4)5.

6. Attad1 the scale actuator bracket to the thrust bearing housing using the screwssupplied (M4 x 12).

7. Using the M5 x 10 screws supplied attach the scale assembly onto the cylindermounting plate (13), ensuring the '0' ring drive dog is located In the scale capturebracket and the scale is readable from the rear of the head.

Install the battery In the read head. NOTE: DO NOT HOLD THE BATTERY BY THEFLAT FACES, it will discharge through your fingers. Hold by the edge only.

8.

9. loosen the four (4) Phillips head screws and slide the scale down so the bottom is levelwith the casting.

10. Turn the scale on and switch to MM units.

11 Ensuring the muck is in the fully up position, move the slide up 3.00mm - +/- O.5mmand tighten the four (4) Phillips head screws.

12. Pull the chuck down and ensure the reading Increases and stays positive.

IDO NOT SWITCH OFF OR CHANGE UNITS

13. Remove the cable access cover on the digital head and plug In the MRA cable.

14. Ensure the chuck is in the up position and trail the cable across the casting left to right.Place the cable tie pad centrally in front of the gear cover and tie-wrap the cable inplace.

15. Plug the cable into the vacant plug on the PCB (X1) (Plug on lower board).

16. Ensure the scale display is switched on, reads between 2.5 - 3.5mm (mm unitsselected.)

17. Carefully replace the cover ensuring no cables are trapped.

18. Replace six (6) flat head screws.

19. Plug the large connector into the head and reconnect the twin air tubes.

20. Re-connect electrical supply, air supply and water supply.

The unit is now ready to be run in materiaJ removaJ mode.

Troubleshooting MR~ error codes

Error code 2

Incorrect setting of Material Removal Accessory units.

The internal digital scale has been set in inches. Remove the cover as per theinstallation guide, follow steps 9 - 12. and replace cover.

Error code 3

Incorrect set-up of Material Removal Accessory.

The internal digital scale has been set-up with a negative reading. Remove thecover as per the installation guide, follow steps 9 - 12 and replace cover.

Error code 5

Incorrect setting of Material Removal Accessory.

Remove the cover as per theThe unit has detected a fault during running.installation guide.

Check the reading on the digital scale if 'B' appears in the display screen or thedisplay is blank the battery requires replacing. See step 8 - 12. If the display isnormal, check the connections at either end to ensure the cable is fully plugged in.

Error code 9

Material Removal Accessory fails to respond.

The unit has detected a fault and will not allow you to use MRA The possible faultsare the same as for error code 5. Please see error code 5 above for correctiveaction.

I

Fig.4.

Parts List - Material Removal Unit Additional Parts

1Part Number Description QtyB700147 Screw Skt Hd Cap M4x12 2B700769 Screw Skt Hd Cap M5x12 2B702413 Screw Skt Set Knurl Cup M4x8 1C2041030 '0' Ring Seal 12800S149 Stud, Drive 128355011 Plate, Scale Mounting 128355012 Bracket, Scale Actuator 12835S013 Bracket, Scale Capture 128355014 Scale, Digimatic 128355016 Wiring Kit 128355017 Screw Skt Hd Cap 5 - 40 UN 2