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AUMA - GB - BOOKLET 2 · PDF fileValve attachment Valve attachment ... With coupling (with...

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Technical Data and Dimensional Data Sheet for AUMA India Gearboxes GS 40.2 - GS 500 GF 63.2 - GF 315 GS 40.2 - GS 500 GK 10.1 - GK 40.1 ABG 10.2 - ABG 35.2
Transcript

Technical Data and

Dimensional Data Sheetfor

AUMA India Gearboxes

GS 40.2 - GS 500GF 63.2 - GF 315GS 40.2 - GS 500GK 10.1 - GK 40.1ABG 10.2 - ABG 35.2

Table of Contents: Gearbox - Technical & Dimensional Data Sheets

Note: There are various features and options that are available other than what is listed in the catalogue. For special needs, please contact AUMA India.

Armaturen-UndMaschinen-Antriebe

34-36

32-33

31

GS 40.2 - GS 125.2

GS 160 - GS 250

GS 315 - GS 500

25

27

26

Technical Data sheet for Part-turn Worm Gearboxes

GS 40.2 – GS 125.2/VZ 4 TECHNICAL DATA FOR PART-TURN WORM GEARBOXES (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

Features and functions

Version Standard: clockwise rotation LR, counterclockwise r o t a t i o n R L , o p t i o n : R o r L

Self-locking The gearboxes are self-locking when at s t a n d s t i ll u n d e r n o r m a l s e rvice conditions; strong vibration may cancel the self-locking effect. While in motion, safe b r eaking is not guaranteed. If this is required , a separate brake must be used.

End stops Positive for both end positions by trave li n g n u t , s e n s i t iv e a d j u s t m e nt

GS - Swing angle Fixed swing angle up to max. 120º; s e t i n t h e f a c t o r y t o 9 2º unless ordered otherwise

Mechanical position indicator Standard : Option :

Pointer cover for continuous position indication Protection cover for buried service instead of pointer cover.

Input shaft Cylindrical with parallel key according t o I S 2 0 4 8 . ( r e f e r t o t a b l e s page 8)

Operation

Motor operation With electric multi-turn actuator, d ir e c t l y o r t h r o u g h p r imary reduction gearing VZ Flanges for mounting of multi-turn actuator (refer to tables page1).

Type of duty Short-time duty S2-15 min. (open–close d u t y )

Manual operation Via handwheel, directly or through p r im a r y r e d u c t i o n g e aring VZ Available handwheel diameters, selection according to the max. output torque:

Type GS40.2 GS63.2 GS80.2 GS100.2 GS125.2

Primary red. gearing - - - - VZ 4 - VZ 4

Handwheel Ø mm 250/300 250/300 300/400 300/400 250/ 3 0 0 4 0 0 / 5 0 0 3 00/400

Primary reduction gearing

Primary reduction gearing - Planetary VZ reduction r a tio for reducing the input torques (refer to tables page 8).

Valve attachment

Valve attachment Dimensions accord i n g t o E N I S O 5 2 1 1 ( refer to table page 8)

Standard: Option:

GS 40.2 – GS 125.2: with spigot GS 40.2 – GS 125.2: without spigot

Splined coupling for connection to the valve shaft

Standard:

Option:

With pilot bore Worm gearbox can be repositioned 4 x 90º on coupling Machined with bore and keyway or square bore

Service conditions

Mounting position Any position

Enclosure protection according to IS/IEC 60529

Standard: Option:

IP 67, Totally enclosed protection against short time immersion in water IP 68, Enclosure can be provided on request

Corrosion protection Standard: Suitable for installation in industrial units, in w ater or power plants with a low pollutant concentration

Paint Standard: Option:

Epoxy primer + Epoxy finish paint Other paints on request

Colour Standard: Option:

Smoke grey Code 692 as per IS: 5 Other colours on request

Ambient temperature Standard: Option:

–20 ºC to +80 ºC Others temperature requirements on request.

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

2

Technical Data sheet for Part-turn Worm Gearboxes

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

GS 40.2 – GS 125.2/VZ 4

Application Manual operation and motor operation of valves (e.g. butterfly valves,

ball valves, louver valves)

For special applications, please consult AUMA.

Worm gearboxes GS 40.2 – GS 125.2 with primary reduction gearing VZ 4

Valve Gearboxes

Max.

Permissible valve torque

Valve attachment

Gearbox size

Suitable primary

reduction gearing Factor 1)

Turns for

90º Input shaft

Max. input torques

Weight 2)

in Nm up to

Flange acc. to EN ISO

5211

Max. shaft

diameter in mm Type

Reduction ratio (i) Ø

mm in Nm GS+VZ

kg GS VZ GS+VZ

420

F073)

F10 25 GS 40.2 - 21:1 - 21:1 9 5.25 20 47 3.5

1000 F103)

F12 36 GS 63.2 - 39:1 - 39:1 16.7 9.75 20 60 9

2000 F123)

F14 48 GS 80.2 - 40:1 - 40:1 17.3 10 20 116 13.5

4000 F143)

F16

60 GS 100.2

- 40:1 - 40:1 17.3 10 30 232 30

VZ 4 40:1 3.92:1

157:1 58.5 39 20 68 34

8000 F163)

F25

80 GS 125.2

- 52:1 - 52:1 22.5 13 30 356 43

VZ 4 52:1 3.92:1

204:1 75.5 51 20 106 47

Gearbox size

Primary reduction gearing

Possible combinations with multi-turn actuators

Multi-turn actuator

Flange

mounting of actuator

Max. weight4)

Operating times for 50 Hz5)

in seconds for 90º at actuator speed in rpm

Actuator for

max. input torque

Type 4 5.6 8 11 16 22 32 45 63 90 125 180 EN ISO

5210 DIN 3210

GS+VZ+SA max. kg

GS 40.2 - 40 28 20 14 - - - - - - SA6 F10 G0 37

GS 63.2 - 146 104 73 53 36 27 18 13 - - - - SA6 F10 G0 42

GS 80.2 - 150 107 75 55 38 27 19 14 - - - - SA12 F10 G0 47

GS 100.2

- 150 107 75 55 38 27 19 14 - - - - SA25 F14 G½ 102

VZ 4 589 420 296 216 148 108 74 54 37 27 19 13 SA12 F10 G0 67

GS 125.2

- 195 139 98 70 49 35 24 17 12 - - - SA50 F14 G½ 143

VZ 4 765 546 384 274 192 137 99 69 48 35 24 176) SA12 F10 G0 80

1) Conversion factor from output torque to input tor q u e to determine the actuator size. This can be use d to select the actuator for torque other than the m ax.

permissible valve torque.

2) With coupling (with pilot bore), grease filling i n the gear housing and without handwheel

3) Observe maximum torque for valve mounting flange s according to EN ISO 5211

4) With coupling (with pilot bore) and grease filli n g in the gear housing, multi-turn actuator AUMA NO R M with 3-phase AC motor, standard electrical connec t ion,

output drive E type and handwheel

5) Standard values at 50Hz, at 60 Hz the speeds inc r e ase by 20% and the operating times are reduced to 83% of the indicated values

6) Observe max. output torque of the multi-turn act u ator.

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

1

GS 160 – GS 250/GZ TECHNICAL DATA FOR PART-TURN WORM GEARBOXES (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

Features and functions

Version Standard: clockwise rotation LR, counterclockwise r o t a t i o n R L , o p t i o n : R o r L

Self-locking The gearboxes are self-locking when at s t a n d - s t i l l u n d e r n o r m a l s ervice conditions; strong vibrations may cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is requir e d , a separate brake must be used

End stops Positive for both end positions by trave l i n g n u t , s e n s i t i v e a d ju s t m e nt

GS - Swing angle Fixed swing angle up to max. 135º; s e t i n t h e f a c t o r y t o 90º unless ordered otherwise

Mechanical position indicator Standard: Option:

Pointer cover for continuous position indication Protection cover for buried service instead of pointer cover

Input shaft Cylindrical with parallel key according t o I S 2 0 4 8 . ( r e f e r t o t a b l e p age1)

Operation

Motor operation With electric multi-turn actuator, d i r e c t l y o r t h r o u g h p r imary reduction gearing GZ Flanges for mounting of multi-turn actuator (refer to table page 1)

Type of duty Short-time duty S2-15 min (open-close d u t y )

Manual operation Via handwheel, directly or through p r i m a r y r e d u c t io n g e aring GZ Available handwheel diameters, selection according to the max. output torque:

Type GS 160 GS 200 GS 250

Primary red. gearing - GZ 14 - GZ 16 - GZ 25

Handwheel Ø mm 640/800

400 300 - 500/640

400 300 - 800 500/640

400

Primary reduction gearing

Primary reduction gearing - Spur gear with various r e d u c t i o n r a tios for reducing the input torques (refer to tables page 12). - Combination with GK bevel gearbox directly on GS with GZ possible.

Valve attachment

Valve attachment Dimensions accor d i n g t o E N I S O 5 2 1 1 (refer to table page12)

Standard: GS 160 – GS 250: with spigot GS 160 – GS 250: without spigot

Splined coupling for connection to the valve shaft

Standard:

With pilot bore Worm gearbox can be repositioned 4 x 90º on coupling Including grub screw for fixing to valve shaft

Option: Machined with bore and keyway or squar e bore

Service conditions

Mounting position Any position

Enclosure protection according to IS/IEC 60529

Standard: Option:

IP 67, Totally enclosed protection against short time immersion in water IP 68, Enclosure can be provided on request

Corrosion protection Standard: Suitable for installation in industrial units, in water or power plan ts with a low pollutionconcentration

Paint Standard: Option:

Epoxy primer + Epoxy finish paint Other paints on request

Colour Standard: Option:

Smoke Grey Code 692 as per IS: 5 Other colours on request

Ambient temperature Standard: Option:

–20 ºC to +80 ºC Others temperature requirements on request.

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

Technical Data sheet for Part-turn Worm Gearboxes

4

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

GS 160 – GS 250/GZ

Application

Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves) For special applications, please consult AUMA.

Worm gearboxes GS 160 – GS 250 with primary reduction gearing GZ 14 – GZ 25

Valve Gearboxes

Max. Permissible valve torque

Valve attachment Gearbox size

Suitable primary

reduction gearing Factor 1) Turns for

90º Input shaft Max. input

torques Weight 2)

in Nm up to

Flange acc. to EN ISO

5211

Max. shaft

diameter in mm Type

Reduction ratio (i) Ø

mm in Nm GS+GZ

kg GS GZ GS+GZ

14000 F253)

F30 100 GS 160

- 54:1 - 54:1 24.2 13.5 30 579 85

GZ 14 54:1 4:1 216:1 82 54 30/(20) 171 106

54:1 8:1 432:1 164 108 20 86 106

28000 F303)

F35 125 GS 200

- 53:1 - 53:1 23.9 13.25 40 1172 150

GZ 16

53:1 4:1 212:1 82 53 30 342 180

53:1 8:1 424:1 163 106 30/(20) 172 180

53:1 16:1 848:1 320 212 20 88 180

56000 F353) F40

160 GS 250

- 52:1 - 52:1 23.4 13 50 2394 290

GZ 25

52:1 4:1 208:1 80 52 40/(30) 700 325

52:1 8:1 416:1 160 104 30 350 325

52:1 16:1 832:1 320 208 30/(20) 175 325

Gearbox size

Primary reduction gearing

Possible combinations with multi- Multi -turn

Actuator Flange

mounting of actuator

Max. weight 4)

Operating times for 50 Hz 5) in seconds for 90º at actuator speed in rpm Actuator for Max. input

torque

Type 4 5.6 8 11 16 22 32 45 63 90 125 180

EN ISO 5210

DIN 3210

GS+GZ+SA max. kg

GS 160

- 203 145 102 74 51 37 25 18 - - - - SA60 F14 G½ 185

GZ 14 (4:1) 810 579 405 295 204 148 102 72 51 36 25 18 SA25 F14 G½ 178

GZ 14 (8:1) - - 810 589 405 296 204 144 102 72 51 36 SA12 F10 G0 139

GS 200

- 199 142 100 72 50 35 25 18 - - - - - F25 - 300

GZ 16 (4:1) 795 568 398 288 200 144 100 72 50 36 25 18 SA50 F14 G½ 280

GZ 16 (8:1) - - 795 578 398 288 200 144 100 72 50 36 SA25 F14 G½ 252

GZ 16 (16:1) - - - - 795 578 398 288 200 144 100 72 SA12 F10 G0 213

GS 250

- 195 139 98 71 49 35 24 - - - - - - F30 - 480

GZ 25 (4:1) 780 557 390 284 196 140 98 70 49 35 24 17 SA100 F16 G3 456

GZ 25 (8:1) - - 780 567 392 280 196 140 98 70 48 35 SA50 F14 G½ 425

GZ 25 (16:1) - - - - 780 567 392 280 196 140 98 70 SA25 F14 G½ 397

1) Conversion factor from output torque to input to r q u e to determine the actuator size. This can be use d to select the actuator for torque other than the m ax. permissible valve torque

2) With coupling (with pilot bore), grease filling i n the gear housing and without handwheel 3) Observe maximum torque for valve mounting flanges a ccording to EN ISO 5211 4) With coupling (with pilot bore) and grease filling i n the gear housing, multi-turn actuator AUMA NOR M with 3-phase AC motor, standard electrical connec t ion,

output drive E type and handwheel 5) Standard values at 50Hz, at 60 Hz the speeds inc r e ase by 20% and the operating times are reduced to 83% of the indicated values

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

turn actuators

Technical Data sheet for Part-turn Worm Gearboxes

3

Technical Data sheet for Part-turn Worm Gearboxes

GS 315 -

GS 500

with GZ 30 – GZ 40

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

Features and functions

Version Standard: clockwise rotation LR, counterclockwise rotation RL, option: R or L

Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibrations may cancel the self-locking effect. While in motio n , safe breaking is not guaranteed. If this is required, a separate brake must be used.

End stops Adjustable end stops by travelling nut

Swing angle Standard : Adjustable 0° - 135º; set in the factory t o 92º unless ordered otherwise.

Option : Swing angle > 100°, multi-turn versi o n without end stops, GSD version

Mechanical position indicator Standard : Options :

Pointer cover for continuous position indication Protection cover for buried service instead of pointer cover.

Input shaft Cylindrical with parallel key according to IS 2048 (refer to tables on page 18)

Operation

Motor operation With electric multi-turn actuator, d i r e c t l y o r t h r o u g h p r i m a r y r e d u c tion gearing GZ. Flanges for mounting of multi-turn actuator (refer to tables on page 18)

Type of duty Short-time duty S2-15min. (open-close duty)

Manual operation Via handwheel, directly or through p r i m a r y r e d u c t i o n g e a r in g G Z Available handwheel diameters, selection according to the max. output torque:

Type GS 315 GS 400 GS 500

Primary red. gearing - GZ 30 - GZ 35 - GZ 40 GZ 40 /GZ 16

Reduction ratio - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16 : 1 3 2 : 1 6 4 : 1

Hand wheel Ø mm - 800 500/ 640

400 - - 800 500/ 640

- - 800 500/ 640

Primary reduction gearing

Primary reduction gearing - Type GZ as spur gear wi t h v a r i o u s r e d u c t i o n r a t i o s for reducing the input torques. (refer to tables page 18) - Combination with GK bevel gearbox directly on GS or on GS with GZ possible.

Valve attachment

Valve attachment Dimensions according to EN ISO 521 1 ( r e f e r t o t a b l e s o n p a g e 1 8 ) . Standard : Optional :

GS315 – GS500 with spigot GS315 – GS500 without spigot

Splined coupling for connection to the valve shaft

Standard :

Options :

With pilot bore Worm gearbox can be repositioned 4 x 90º on coupling Including grub screw for fixing of valve shaft Machined with bore and keyway, square bore or bore with two-flats.

Service conditions

Mounting position Any position

Enclosure protection according to IS/IEC 60529 Standard : Options :

IP 67 Totally enclosed protection against short time immersion in water IP 68 Enclosure can be provided on request

Corrosion protection Standard : Suitable for instal l a t io n i n i n d u s t r i a l u n i t s , i n w a t e r o r power plants with a low pollutant concentration

Paint Standard : Option :

Epoxy primer + Epoxy finish paint Other paints on request

Colour Standard : Option :

Smoke Grey, Code 692 as per IS: 5 Other colours on request

Ambient temperature Standard : Option :

– 20 ºC to + 80 ºC Others temperature requirements on request.

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

6

Technical Data sheet for Part-turn Worm Gearboxes

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

GS 315 -

GS 500

with GZ 30 – GZ 40

Application

For motor or manual operation of valves (e.g. butterfly valves, ball valves, louver valves) For special applications, please consult AUMA

Worm gearboxes GS 315 - GS 500 with primary reducti on gearing GZ 30 – GZ 40

Type

Output torques (Nm) / Valve mounting flange – EN ISO 5211

Valve

attachment

Suitable primary reduction gearing

Input torques

Turns

for Factor 2)

Input shaft

Weight 3)

Max. shaft Ø

mm

Reduction ratio (i) at output torque of Ø

mm GS/+GZ

kg Option - 1

Nm Option - 2

Nm Type GS GZ GS+ GZ

100% Nm

140% Nm

GS 315 63000 / F40 90000 / F48 200

- 53:1 - 53:1 2636 3766 13.25 23.9 60 520

GZ 30

53:1 8:1 424:1 389 556 106 162 30

630 53:1 16:1 848:1 194 277 212 325 30

53:1 32:1 1696:1

97 138 424 650 20

GS 400 125000 / F48 180000 / F60

250

- 54:1 - 54:1 5144 7407 13.5 24.3 80 980

GZ 35

54:1 8:1 432:1 758 1091 108 165 40

1100 54:1 16:1 864:1 379 545 216 330 30

54:1 32:1 1728:1

189 273 432 660 30

GS 500 250000 / F60 360000 / -1)

315

- 52:1 - 52:1 10684 15385 13 23.4 100 1800

GZ 40 52:1 16:1 832:1 781 1125 208 320 40

2000 52:1 32:1 1664:1

391 563 416 640 30

GZ 40/ GZ 16

52:1 64:1 3328:1

218 314 832 1147 30 2030

Possible combinations with multi-turn actuators

Gearbox

Primary reduction gearing

Flange for mounting

of actuator

Perm. actuator weight Option-1

Suitable

AUMA multi-turn

actuator for

Perm. actuator weight

Option-2

Suitable

AUMA multi-turn

actuator for

Operating times for 50 Hz 6)

in seconds for 90º at actuator speed in rpm

Type Type EN ISO

5210 DIN 3210

max. Kg

Option-1 output torque

max. Kg

Option-2 output torque

16 22 32 45 63 90 125 180

GS 315

- F30 - 400 SA30.1 400 SA30.1 50 36 25 - - - - -

GZ30 (8:1) F14 G½ 99 SA50 99 SA60 - 289 199 141 101 71 517) 357)

GZ30 (16:1)

F14 G½ 71 SA25 71 SA30 - - - 283 202 141 1027) 717)

GZ30 (32:1)

F10 G0 33 SA12 - - - - - - - 283 2047) 1417)

GS 400

- F35 - 800 SA35.1 800 SA35.1 51 37 25 - - - - -

GZ35 (8:1) F16 G3 131 SA100 131 SA1007)

- 296 203 144 103 72 527) 367)

GZ35 (16:1)

F14 G½ 99 SA50 99 SA60 - - - 288 206 144 1047) 727)

GZ35 (32:1)

F14 G½ 71 SA25 71 SA30 - - - - - 288 2077) 1447)

GS 500

- F40 - 1000 SA40.1 1000 SA40.1 49 35 24 - - - - -

GZ40 (16:1)

F16 G3 131 SA100 131 SA1007)

- - 390 277 198 139 1007) 697)

GZ40 (32:1)

F14 G½ 99 SA50 99 SA60 - - - - - 277 2007) 1397)

GZ40/GZ16 (64:1)

F14 G½ 71 SA25 99 SA50 - - - - - - 3997) 2777)

1) Valve mounting flange size beyond EN ISO 5211 standard, p lease consult AUMA. 2) Conversion factor from output torque to input to r q ue to determine the actuator size. This can be us e d to select the actuator for torque other than the max. permissible

valve torque. 3) With coupling (pilot bore), grease filling in th e gear housing and without hand wheel 4) Standard values at 50 Hz. At 60 Hz the speed incr e ases by 20% and the operating times are reduced t o 83% of the indicated values. 5) Observe max. output torque of the multi-turn act u ators.

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.

5

Dimension sheet for Part-turn Gearboxes

Dimensions

EN ISO 5211 F07 F10 F10 F12 F12 F14 F14 F16 F14 F16 F16 F25 F16 F25

A

B1

B2

C

D

E

E1

F

H 89 97 100 116 124 144 150 176 150 176 163 173 163 173

I

J 50 58 56 72 70 90 84 110 84 110 93 103 93 103

K

L 40 51 65 81 75 95 90 116 90 116 105 115 105 115

L1

M

M1

Ø N

Ø O max

Ø O Pilot bore

P1)

Q1)

R

25

15

8

28.3

105

4

13

8

20

M4

41.8

M6

60

M8 M8

64.4

5 5

12 12 15 15 15 15

147 156

159 165 223 262

18 1815

77 95 113 113

220 220

127 133 185 185

127

118

96 113 149

85

85

92

92

63 80 100 100 125 125

GS 63.2 GS 80.2 GS 100.2 GS 100.2 + VZ 4

GS 40.2 - GS 125.2/VZ 4

GS 125.2 GS 125.2 + VZ 4GS 40.2

143

195 195

230 230

16

5 5

16 16

274

174 174

127

118

138

128

138

128

143

149

65 65

51.8 67.6 81.6 81.6 105.8

M8

53 53

80 80

22 22

30

10 14 18 18

105.8

35 40

36 48 60

85.4 85.4

174 -

39.3 51.8

118 125 163 -

64.4

M8

120

20 25 25 25 30

234

4 4

M6

145

40

72

72

73

56

113

R

R1

T

U PCD

W

X max 5 8 10 10 20 20 20 20 20 20 30 30 30 30

X min 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Øa f7

b

c

Ø d1 90 125 125 150 150 175 175 210 175 210 210 300 210 300

Ø d2 f8 55 70 70 85 85 100 100 130 100 130 130 200 130 200

Ø d3 70 102 102 125 125 140 140 165 140 165 165 254 165 254

Ø d4 M8 M10 M10 M12 M12 M16 M16 M20 M16 M20 M20 M16 M20 M16

h 3 3 3 3 3 3 3 3 3 3 3 5 3 5

h1 15 17 15 18 18 24 24 30 24 30 30 24 30 24

I - max 75 86 85 101 105 125 130 156 130 156 140 150 140 150

t 22.5

M5

70

-

20

6

40

105

-

Mounting flange

for

multi-turn actuator

ISO 5210

DIN 3210

Ø d5

Ø d6 H8

Ø d7

Ø d8

h3

S

5

17

F14

175

100

140

18

10

-

G0

125

60

102

11

5

10

-

125

70

102

11

5

F07

-

90

55

9

4

8

F10

70

22.5 22.5 33 22.5 33 22.5

174 -118 125 163 -

-

M6 M6

222- - 234-

125

M6 M6 M6 M6

150

20

8 6

- - - 218 - 228

20 20 20 30

15090 110 125

30

60 40

86

40 40 60 40

6 6

S 1710 10

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

8

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED

8

DIMENSIONS PART-TURN WORM GEARBOX

- FLANGE MOUNTED

Dimension sheet for Part-turn Worm Gearboxes

7

Dimension Data sheet for Part-turn Worm Gearboxes

Dimensions

EN ISO 5211

A

C

D

E

F

H

I

J

K

L

M

L1

M1

Ø N

Ø O max

Ø O - Pilot bore

P1)

Q1)

R

268

266

134

180

105

173 215

420

160 200 250

248 305 400

340 400 490

40

100

32

50

340

25

27

40

20

M12 M16

60

32

25

30

125

140

20

28

20

20

169.4

320

35

160

200

F30 F35

70

M10

70

140

180

94

F35

GS 250

106.4 132.4

260

F40

165

76

110

260

149.2 189

F25 F30

GS 160 - GS 250

GS 160 GS 200

94

194

105

138

249210

101

209

R

S

T

Ø U PCD

X min

X max

Øa g6

b

Ø d1

Ø d2 f8

Ø d3

Ø d4

Ø d5

Ø d6 H8

Ø d7

Ø d8

h

h1

h3

I - max

m

DIN 5480 'n'

q

t

120 149 160 199

53.533

210

150 x 3 x 48 190 x 5 x 36 210 x 5 x 40

50

43

7

175

0

25

230

18

320

406

14

M30

300

22

300

260

M36

254

12

0

356

0

260

40

M10 X 18

5

200

356

100

M20

298

5

-

37

475

12

415

200

33

M8 X 15

185

M10 X 15

40

298

M20

415

260

M30

5

300

22

M6 X 10

8

350

230

345

40 50

260

30

350

30

M6 X 10 M8 X 13

18 22

50 67

25

200

- -

-

5

85

10 - -

140

M16

5

30

230

345

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED

10

Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOX

- FLANGE MOUNTED

9

Dimension Data sheet for Part-turn Worm Gearboxes

Dimensions

GZ Ratio (i)

EN ISO 5210

DIN 3210

EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F 4 0 F 3 5 F 4 0

A

B

C

D

E

G

H 165 194 165 194 210 249 210 249 210 249

I

J 76 105 76 105 101 140 101 140 101 140

K

L 110 138 110 138 140 180 140 180 140 180

M

Ø N

L1

M1

Ø O max

Ø O Pilot bore

200 250

G3 G½G½

266

G½G½

248

173

294

16:1

F14 F10 F14 F14

G0

160

F16 F14 F14

G0 G½

GS 160/GZ 14 - GS 250/GZ 25

GS 160/GZ 14 GS 200/GZ 16

4:1 8:1 8:1 8:14:1 16:1 4:1

GS 250/GZ 25

F10

627 627 (607)

305 400

465 (445) 445

340 400 490

545 545 (525) 525 647 (627)

149.2 189 209

215 268

70 94 105

324 324

25 27 35

M16

100

134

20 25 30

180

20 20 20

40 50

M10 M12

125 160

60Ø O Pilot bore

P1)

Q1)

R1

T

Ø U PCD

V

W

X min - max

Øa g6

c

Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475

Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300

Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406

Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36

e

h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7

h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50

l max 120 149 120 149 160 199 160 199 160 199

DIN 5480 'n'

q

lbs

F10 20 6 125 70 102 11 4 40 22.5 12 2.2

- 20 6 125 60 102 11 4 40 22.5 12 2.2

F14 30 8 175 100 140 18 5 60 33 17 5

F16 40 12 210 130 165 22 6 80 43 25 11

60 / (43) 43 60 60 / (43) 43 73 / (60) 60

100 115 115

200 230 230

60 / (43)

0 - 12 0 - 22

M6 X 10 M8 X 15 M10 X 15

185

30

230 260

0 - 22

30 30 / (20) 20 40 / (30)

106.4

Mounting flanges for multi-turn actuator

1

Ød6 H8

G3

z1

5

Ød7 Ød8

-

G0

t s

30 / (20)

WeightEN ISO 5210 DIN 3210 Øa g6 b Ød5 h3

kg

1

2.3

40

132.4 169.4

28 32

38 55 55 / (38)

40 50

405 485 567

55 55 / (38)

60

30 / (20) 20

38 65 / (55)

M6 X 10 M8 X 13 M10 X 18

200

150 X 3 X 48 190 X 5 X 36 210 X 5 X 40

55 / (38)

F16 40 12 210 130 165 22 6 80 43 25 11

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

G3 5

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED

12

Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOX

- FLANGE MOUNTED

11

Dimension Data sheet for Part-turn Worm Gearboxes

Dimensions

EN ISO 5211

A

C

D

E

F

H

I

J

K

L

L1

M

M1

Ø N

Ø O max

Ø O Pilot bore

P1)

Q1) 262.4

370

175 175

45

250

160

56

210.5

128

45

25

M16

315

340

203

40

40

490

500

550

145 145

738

249

430

338

250

400 500

M20

225

315

195

610

70

765 880

600 740

45 55

329.4

315

100

370

200

30

540

470

55

305

GS 315 - GS 500DIMENSIONS WORM GEARBOX - FLANGE MOUNTED

GS 315 GS 400 GS 500

60 80

418

30

M20

F40 F48 F48 F60 F60

305

Q

R

S

T

ØU PCD

X min-max

Øa g6

b

Ød1

Ød2 f8

Ød3

Ød4

Ød5

Ød6 H8

Ød7

Ød8

h

h1

h3

l-max

m

n DIN 5480

q

t

105

50

260

483

M36 M36

230

M16 X 27

475

300

M16 X 27

406

12

39

14

375

150

285

120

9

350

686

33

64 85 106

380

M12 X 20

30

22

510

0 - 40

420 X 10 X 40

100

7

50

22

230

483

370

28

80

590

0 - 36

40

310 410

35

480

560

370

60

0 - 26

18

M12 X 20 M12 X 20

560

298

415

603

M36

406

M36

356

475

300

M12 X 20

910

470

7 7

250 X 5 X 48 340 X 10 X 32

470

603

M36

55

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

14

DIMENSIONS WORM GEARBOX

- FLANGE MOUNTED

Dimension Data sheet for Part-turn Worm Gearboxes

13

Dimension Data sheet for Part-turn Worm Gearboxes

Dimensions

GZ Ratio (i)

EN ISO 5210

DIN 3210

EN ISO 5211

A

B

C

D

E

G

H

I

J

K

L

M

L1

M1

Ø N

Ø O max

Ø O Pilot bore

1)

GS 500/GZ 40

418

837

315

100

70

786

F48 F60 F48

G3

176

610

338

80

56

250

550

666

160

M20

203

128

305

195

3030

250

M20

880

55

315

400

45

826

430

846

F10

765

666

340

45

F40 F40

G3 G½

225

F14

470

55

540

1090 1070

F60

500

32:116:1

F14

F60

16:1

32:1

F16 F14

F48 F60

370

40

145

GS 400/GZ 35

G0

315

730

8:1

F16

F40

8:1

GS 315/GZ 30

F48F48

16:1

F14

F48

490

725

F14

32:1

40

M16

249

200

60

25

45

GS315 / GZ 30 - GS500 / GZ 40

P1)

Q1)

R1

T

Ø U PCD

V

W

X min - max

Øa g6

c

Ø d1

Ø d2 f8

Ø d3

Ø d4

e

h

h1

l max

n’ DIN 5480

q

F10

-

F14

F16

h3

4

4

340 X 10 X 32 420 X 10 X 40

M16 X 27 M16 X27

285 375

50 65

7 7

470

63

55 65 5565

M36 M36

483 603

M12 X 20

603

370 470

910

63

70

329.4

73

240

30

510

1010

M12 X 20

40

73

0-36 0-40

40 30

295

480

410

590

766

262.4

56

EN ISO 5210

M12 X 20

250 X 5 X 48

45

210.5

666 685

M12 X 20

310

240

480

0-26

30

63

20

43

475 560 475 560 475 560

300 370 300 370 300 370

406 483 406 483 406 483

M36

55 38

7

50

230

560 686 560 686 560 686

125

30

370 470 370 470

483 603 483 603

DIN 3210

-

G0

G3

Øa g6

20

20

100

13040

b

6

6

8

12

Ød5

125

Ød8

11

11

18

22

175

210

Ød6 H8

70

60

z1

40

40

60

80

Ød7

102

102

140

165

22.5

22.5

33

43

5

6

Weight

kg

1

1

2.3

5

Mounting flanges for multi-turn actuator

t

11

lbs

2.2

2.2

5

F16 G3 13040 12 22210 80165 436

For GS 500/ GZ 40 /GZ 16, i.e. reduction ratio 64:1, refer to separate dimension drawing

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

5 11

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED

16

Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOX

- FLANGE MOUNTED

15

Technical Data sheet for Part-turn Worm Gearboxes

Output torque for manual operation

Output torque for motor operation

Input torque at max. output torque

Input torque at nominal output

OTums for 90

Weight

Handwheel diameter

Mounting flange for multi-turn actuator

Suitable multi-turn actuator (with output drive)

Max. permissible weight of multi-turn actuator

Operating time in sec. O

for 90 at actuator speedx Operating times shorter than indicated(18-25 sec) only after consultation withfactory

Operator

Reduction

Reduction ratio

Reduction ratio

Total reduction ratio

Nm

Type

GFi =

GZi =

GF+GZi =

Nm

Nm

lbs. ft.

lbs. ft

Type

Nm

54:1 54:1

4:1

216:1

8:1

432:1

54:1 53:1

GZ 14

465

330

243

13.5

343

__ __ __

____ __

138

98

72

54

102

69 940

49 670

36 495

108 13.25

51 694

mm

16 1/min

22 1/min

32 1/min

45 1/min

63 1/min

90 1/min

125 1/min

180 1/min

51

37

25

18

X

X

X

X

204

148

102

72

51

36

25

18

50

36

25

18

X

X

X

X

296

204

144

102

72

51

36

-

inch

kg

lbs.

175

385

25/32

640/800

195

429

16

400

195

429

12

300

320

704

- -

- -

Mechanical advantage 24.2 82 164 23.9

lbs. ft.

lbs. ft.

kg

lbs. 220

100

135

60

135

60 160

350

ISO 5210

DIN 3210 -

F 14

SA 50

G0 G0

F 10

SA 12

F 10

SA 6 SA 6

F 16

SA 100

-

11250

GF 160

8000

8300

5900

22500

GF 200

GZ 16

16000

16600

11800

For rare operation, based on a service life of Omin. 2000 cycles of 90

Nominal torque for frequent operation, based on Oa service life of min 15000 operating cycles of 90

Conversion factor output torque to input torque

1)

2)

3)

Observing the permissible effort at handwheel

Flanges at GF and GZ according to ISO 5210 are standard

The operating times mentioned are approximate for service at

50 Hz, at 60Hz, the speeds increase by 20% and the operating

times reduce to 83% of the stated values

4)

5)

6)

GF 160 - GF 250

1)

1)

2)

3)

4)

5)

6)

8:1 16:1 4:1 16:18:1

424:1 208:1848:1 832:1416:1

53:1 53:1 52:1 52:1 52:1 52:1

106

138

98 50

72

212

102 51 1420

56069 1923

400

37

13

280 140

2001370 100

1010 295 148 74

49

35

24

X

X

X

X

X

196

140

98

70

49

35

24

17

392

280

196

140

98

70

49

35

392

280

196

140

98

70

288

200

144

100

72

50

36

288

200

144

100

72

- -

-

-

-

-

350 350 490

770 770 1078

16

400

525

1155

12 32 20/25

800300

525

1155 1155

16

400500/640

525

163 320 23.4 80 160 320

52 104 208

207 104414

135 135

60 60

660

60

135220 180

100 80300

F 10

SA 12

F 10 F 10F 25

SA 50 SA 25

F 14

-

F 14

SA 12

G0 G0 - G0

45000

GF 250

GZ 25

32000

33200

23600

4:1

212:1

53:1

53

276

196

145

204

200

144

100

72

50

36

25

18

350

770

20/25

500/640

82

180

80

G12 G1

2 G12

F 14

SA 25

2) TN

max

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

Type of enclosure IP 67 dust proof and water tightIP 68 enclosure on request

Ambient temperature range

GF O O20 C +80 C- -

18

Technical Data sheet for Part-turn Worm Gearboxes

GF 63.2 - GF 125.2

Output torque for manual operation

Output torque for motor operation

Input torque at max. output torque

Input torque at nominal output torque

Mechanical advantage

OTums for 90

Suitable actuator (with output drive type E) Type

Max. permissible weight of actuator

OOperating time in sec. for 90 at actuator speed Operating times shorter than indicated (13-17 sec) only after consultation with

OFor rare operation, based on a service life of min. 2000 cycles of 90

ONominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90

Conversion factor output torque to input torque

Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve

The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the

1)

2)

3)

4)

5)

Operator

Reduction

Total reduction ratio

Nm

Type

GF(+VZ4) i=

Nm

Nm

lbs. ft.

lbs. ft

Type

Nm

__ __ __ __

850

GF 63.2

39:1

51

36

26

16.7

9.75

38

600

1400

GF 80.2

40:1

81

58

43

17.3

10

60

40:1

162

116

85

17.3

10

120

157:1

48

34

25

58.5

39

35

52:1

250

178

131

22.5

13

184

204:1

74

53

39

kg

lbs.

8

11

16

22

32

45

63

90

73

53

36

27

18

13

75

55

38

27

19

14

75

55

38

27

19

14

98

70

49

35

24

17

296

216

148

108

74

54

37

27

384

274

192

137

96

69

48

35

SA 6 SA 6 SA 6 SA 25 SA 6SA 12

30

66

30

66

30

66

30

66

30

66

70

155

75.5

51

54

1000

2800

GF 100.2

2000

5600

GF 125.2

VZ 4 VZ 4

4000

625

440

1030

750

2060

1500

4120

3000

lbs. ft.

lbs. ft.

Input shaft diametermax. mm

max. inch

20

0.787

20

0.787

20 20

0.787 0.787

2030

0.7871.181

Handwheel diametermm

inch

250/300

10/12

300/350

12/14

350/400 250/300

14/16 12/14

300/350400/500

12/1416/20

Weight (without handwheel)kg

lbs.

19

42

26

57

48

105

54

120

61

128

57

115

Mounting flange for actuatorISO 5210

DIN 3210

F10 F10 F10 F10 F10F14

G0 G0 G0 G0 G0G12

Type of enclosure IP 67 dust proof and water tightIP 68 enclosure on request

Ambient temperature range

GF O O20 C +80 C- -

1)

2)

1)

2)

3)

4)

5)

TN

max.

factory

stated values

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS

17

Technical Data sheet for Part-turn Worm Gearboxes

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES(FOOT MOUNTED) AND PRIMARY REDUCTION GEARS

GF 315 with

GZ 30 Worm gearboxes GF 315 with primary reduction gearing GZ 30

Type Output torques (Nm) Suitable primary reduction gearing

Input torques (Nm) Turns

for 90° Mechanical advantage 3)

Hand wheel

Diameter 4) Weight

Reduction ratio (i)

Input Torque at max. 1) output

torque Nm

Input Torque at nominal 2) output

torque Nm

Ø

mm kg lbs.

Output Torque for manual operation 1)

Max. Nm

Output Torque for motor

operation 2)

TN Nm Type GF GZ GF+ GZ

GF 315 90000 63000

- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763

GZ 30

53:1 8:1 424:1 556 388 106 162 800 910 2006

53:1 16:1 848:1 277 194 212 325 500 /640 910 2006

53:1 32:1 1696:1 138 97 424 650 400 910 2006

Possible combinations with multi-turn actuators

Gearbox Primary reduction gearing

Flange 5) for mounting of actuator

Suitable AUMA

multi-turn actuator

Max. permissible actuator weight

Operating times for Sec. 6) for 90º at actuator speed in x Operating times shor ter than indicated (18-25 sce) only after consultation with

factory

Type Type EN ISO 5210 DIN 3210 (with output drive) Kg Lbs. 16 22 32 45 63 90 125 180

GF 315

- F30 - - 400 880 50 36 25 - - - - -

GZ30 (8:1) F14 G½ SA50 100 220 - 288 200 144 100 72 50 36

GZ30 (16:1) F14 G½ SA25 80 180 - - - 288 200 144 100 72

GZ30 (32:1) F10 G0 SA12 60 135 - - - - - 288 200 144

Type of enclosure IP 67 dust proof and watertight IP 68 enclosure on request

1) For rare operation, based on a service life of m in . 2000 cycles of 90°. 2) Nominal torque for frequent operation, based ona service life of min. 15000 operating cycles of 90°. 3) Conversion factor output torques to input torqu. e4) Observing the permissible effort at hand wheel. 5) Flanges at GF and GZ according to ISO 5210 are st a ndard. 6) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the speeds increase by 20% and the operating times reduce to 83% of the stated

values.

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Ambient temperature range

GF O O20 C +80 C- -

19

Dimension Data sheet for Part-turn Worm Gearboxes

GF 63.2 - GF 125.2

GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4Dimensions

A

B

C

D

E

F

G

H

I

J

K

L

M1

M2

M3

N h11

O

P

Q

R

R1

S

S1

U

V

W

63

190

96

130

147

159

110

45

25

15

90

123

150

200

250

26

82

53

32

118

10

16

100

28

20

6

40

14

22

55

M 24 x 1.5

125

60

102

11.5

5

40

22.5

G0

80

225

113

150

156

165

110

50

23

15

100

125

150

200

250

26

87.5

63

32

125

10

16

100

28

20

6

40

18

22

55

M 24 x 1.5

125

60

102

11.5

5

40

22.5

G0

100

265

149

190

220

203

140

60

25

25

125

150

300

400

30

100

76

40

12

16

100

32

20

6

18

26

55

M 24 x 1.5

125

60

102

11.5

4

40

22.5

G0

- - --

- - - -

- -

-

163 174

18

30

8

60

175

100

140

18

5

60

33

125

60

102

11.5

4

40

22.5

G0

228

20

6

4043

222 234

12

218

40

125

335

174

210

230

234

200

60

40

30

150

170

300

350

400

30

123

81

40

18

100

32

18

26

55

M 24 x 1.5

G12

b

c

a f7

d2 H8

d3

d4

d5

d6

d8

d7 PCD

d1

h3

m

t

DIN 3210

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

DIMENSIONS WORM GEARBOXES

- FOOT MOUNTED

21

Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOX

- FOOT MOUNTEDGF 63.2 - GF 125.2

20

Dimension Data sheet for Part-turn Worm Gearboxes

GF 160 GF 160 / GZ 14 GF 200 / GZ 16 GF 250 / GZ 25GF 200 GF 250Dimensions

4:1

160

410

250

300

340

220

120

114

60

250

202

400

500

30

143

90

20

100

32

26

26

55

M 24 x 1.5

A

B

C

D

E

F

G

H

I

J

K

L

M1

M2

O

P

R

S

S1

U

V

c

200

500

305

375

400

360

180

141

50

300

278

500

600

40

198

110

30

130

43

33

38.5

65

M 24 x 1.5

250

630

400

380

490

400

125

90

45

260

257

600

800

42

211

132

17

30

130

43

60

33

38

65

M 24 x 1.5

8:1 4:1 8:1 16:1 8:1 16:14:1

260 340 420

210

10

274

14

336

16

485 567

12 12

53 105 4379 60

17

4343

405

12

- - -

Mounting dimensions for multi-turn actuator

WeightISO 5210 DIN 3210

F 10

F 14

F 16

F 25

G0

G3

G4

-

-

-

-

G12

20

20

30

40

50

50

6

6

8

12

14

14

125

125

175

210

300

300

70

60

100

130

200

160

102

102

140

165

254

254

11

11

18

22

18

18

4

4

5

6

6

6

40

40

50

80

100

100

22.5

22.5

33

43

53.5

53.5

1

1

2.3

5

11

11

2.2

2.2

5

11

24

24

a g6 b d5 d6 d7 d8 h3 m tkg lbs

i (GZ)

N h11

d1

d3

d4

d2 H8

GF 160 - GF 250

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

DIMENSIONS WORM GEARBOXES - FOOT MOUNTED

23

Dimension Datasheet for Part-turn Worm Gearboxes

GF 160 - GF 250DIMENSIONS WORM GEARBOXES

- FOOT MOUNTED

22

Technical Data sheet for Multi-turn Worm Gearboxes

GS 40.2 - GS 125.2

Output torque for manual operation

Output torque for motor operation

Input torque at max. output torque

Input torque at nominal output torque

Mechanical advantage

OTums for 90

Suitable multi-turn actuator (with output drive type E)

Max. permissible weight of multi-turn actuator

OOperating time in sec. for 90 at actuator speed Operating times shorter than indicated (13-17 sec) only after consultation with

OFor rare operation, based on a service life of min. 2000 cycles of 90

O

Nominal torque for frequent operation, based on a service life of

min 15000 operating cycles of 90

Conversion factor output torque to input torque

1)

2)

3)

Operator

Reduction

Total reduction ratio

Nm

Type

GS(+VZ4) i=

Nm

Nm

lbs. ft.

lbs. ft

Type

Nm

__ __ __ __

850

GS 63.2

39:1

51

36

26

16.7

9.75

38

600

1400

GS 80.2

40:1

81

58

43

17.3

10

60

40:1

162

116

85

17.3

10

120

157:1

48

34

25

58.5

39

35

52:1

250

178

131

22.5

13

184

204:1

74

53

39

kg

lbs.

8

11

16

22

32

45

63

90

73

53

36

27

18

13

75

55

38

27

19

14

75

55

38

27

19

14

98

70

49

35

24

17

296

216

148

108

74

54

37

27

384

274

192

137

96

69

48

35

SA 6 SA 6 SA 6 SA 25 SA 6SA 12

30

66

30

66

30

66

30

66

30

66

70

155

75.5

51

54

1000

2800

GS 100.2

2000

5600

GS 125.2

VZ 4 VZ 4

4000

625

440

1030

750

2060

1500

4120

3000

lbs. ft.

lbs. ft.

Input shaft diametermax. mm

max. inch

20

0.787

20

0.787

20 20

0.787 0.787

2030

0.7871.181

Handwheel diametermm

inch

250/300

10/12

300/350

12/16

350/400 250/300

12/16 10/12

300/350400/500

12/1616/20

Weight (without handwheel)kg

lbs.

9

20

13.5

30

30

66

34

75

47

104

43

95

Mounting flange for actuatorISO 5210

DIN 3210

F10 F10 F10F14

G0 G0 G0 G0 G0G12

1)

2)

1)

2)

3)

5)

7)

TN

max.

factory

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

4) On request, other sizes can be supplied

Observing the permissible effort at handwheel

Flanges at GS and GZ according to ISO 5210 are standard

The operating times mentioned are approximate for service at

50 Hz, at 60Hz, the speeds increase by 20% and the operating

times reduce to 83% of the stated values

5)

6)

7)

NOTE: For dimensional details, refer to GS 40.2- GS 125.2 dimensional sheet.

8) Without sipgot

__

420

GS 40.2

21:1

47

33

24

9

5.25

35

300

40

28

20

14

SA 6

30

66

310

220

20

0.787

250/300

10/12

3.5

8

F07/ F10

G0

F07/ F10F07/ F10

1/min

1/min

1/min

1/min

1/min

1/min

1/min

1/min

Valve mounting flange

ISO 52114)

Valve shaft diameter

Standard

25

1

F07

3 1/8

Valve shaft squaremax. mm

max. inch

22

7/8 2 1/2

Special

max. mm

max. inch

dimensions according to

6)

F05 / F108)

F16F14F12F10

F12 F14 F16 F25

4127

1 7/16

80604836

1 5/81

1 7/8 2 3/8

6550

2

ø

25

Dimension Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOXES GF 315GF 315 + GZ 30 - FOOT MOUNTED

24

Technical Data sheet for Multi-turn Worm Gearboxes

Output torque for manual operation

Output torque for motor operation

Input torque at max. output torque

Input torque at nominal output

OTurns for 90

Weight

Handwheel diameter

Mounting flange for multi-turn actuator

Suitable multi-turn actuator (with output drive type E)

Max. permissible weight of multi-turn actuator

Operating time in sec. O

for 90 at actuator speed

X - Operating times shorter than indicated(18-25 sec) only af ter consultation withfactory

Operator

Reduction

Reduction ratio

Reduction ratio

Total reduction ratio

Nm

Type

GSi =

GZi =

GS+GZi =

Nm

Nm

lbs. ft.

lbs. ft

Type

Nm

53:1 53:1

16:1

848:1

32:1

1696:1

53:1 54:1

GZ 30

556

338

286

13.25

410

__ __

____

278

194

143

212

205

139 7410

97 5140

72 3790

424 13.5

103 5473

mm

16 1/min

22 1/min

32 1/min

45 1/min

63 1/min

90 1/min

125 1/min

180 1/min

288

200

144

100

7250

36

200

144

100

72

51

37

25

X

X

X

X

288

200

144

-

inch

kg

lbs.

630

25/32

640/800

16

400

1386

12

300

980

2156

- -

- -

Mechanical advantage 23.9 325 650 24.3

lbs. ft.

lbs. ft.

kg

lbs. 220

100

135

60

135

60 800

1760

ISO 5210

DIN 3210 -

F 14

SA 50

G0

F 10

SA 12

F 10

SA 6 SA 25

F 35

-

90000

GS 315

63000

66400

46500

180000

GS 400

GZ 35

125000

132800

92200

For rare operation, based on a service life of O

min. 2000 cycles of 90

Nominal torque for frequent operation, based on a service life of O

min 15000 operating cycles of 90

Conversion factor output torque to input torque

1)

2)

3)

Observing the permissible effort at handwheel

Flanges at GS and GZ according to ISO 5210 are standard

The operating times mentioned are approximate for service at

50 Hz, at 60Hz, the speeds increase by 20% and the operating

times reduce to 83% of the stated values

6)

7)

8)

GS 315 - GS 500

1)

1)

2)

3)

6)

7)

8)

16:1 32:1 16:1 64:132:1

864:1 832:11728:1 3328:11664:1

54:1 54:1 52:1 52:1 52:1 52:1

216

545

380 190

280

432

403 202 11365

1126273 15385

780

140

13

563 314

39010700 218

7890 576 288 161

49

35

24

X

X

X

X

X

392

280

196

140

98

70

280

196

140392

280

288

200144

100

72

200

144

- -

-

-

-

-

1100 1100 1800

3960

32

800

2000

4400

32 20/25

800

2000

4400 4466

500/640

2030

330 660 23.4 320 640 1147

208 416 832

416 232832

220 180

100

2200

80

220 180

100 801000

F 14

SA 50

F 14 F 40

SA 50 SA 25

F 14

-

F 14

-

360000

GS 500

GZ 40

250000

265600

184400

8:1

432:1

54:1

108

1090

760

560

806

296

204

144

102

72

51

36

1100

2420

20/25

500/640

165

350

160

G3 G12 G1

2

F 16

SA 100

2) TN

max

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

TECHNICAL DATA FOR MULTI -TURN FOR WORM GEARBOXES(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

IP 67 dust proof and water tightIP 68 enclosure on requestAmbient temperature range GS O O

20 C +80 C- -

4) Other sizes can be supplied on request

5) With pilot hole in coupling and grease fillingNOTE: For dimensional details, refer to GS 160- GS 500 dimensional sheet.

5)

Valve mounting flange ISO 52114)

Valve shaft diametermax. mm

max. inch

F40

200

8

F48

250

10

F60

315

12 1/2

GS & GZ - Type of enclosure

GZ 40/ GZ16

-

-

-

---

-

-

---

-

-

F 16

G3

SA 100

160

350

24202420

G12 G1

2

288

-

-

-

-

-

X

-

-

-

53:1

__

__ 424:1

8:1

162

106

3766

1950

2640

2782

630630520

138613861144

-

-

-

F 30

-

400

880

G12G1

2

X

X

XX

X

-

-

-

-

288

-

-

-50

25

36

-

27

Technical Data sheet for Multi-turn Worm Gearboxes

Output torque for manual operation

Output torque for motor operation

Input torque at max. output torque

Input torque at nominal output

OTurns for 90

Weight

Handwheel diameter

Mounting flange for multi-turn actuator

Suitable multi-turn actuator (with output drive)

Max. permissible weight of multi-turn actuator

Operating time in sec. O

for 90 at actuator speed

X - Operating times shorter than indicated(18-25 sec) only after consultation withfactory

Operator

Reduction

Reduction ratio

Reduction ratio

Total reduction ratio

Nm

Type

GSi =

GZi =

GS+GZi =

Nm

Nm

lbs. ft.

lbs. ft

Type

Nm

54:1 54:1

4:1

216:1

8:1

432:1

54:1 53:1

GZ 14

465

330

243

13.5

343

__ __ __

____ __

138

98

72

54

102

69 940

49 670

36 495

108 13.25

51 694

mm

16 1/min

22 1/min

32 1/min

45 1/min

63 1/min

90 1/min

125 1/min

180 1/min

51

37

25

18

X

X

X

X

204

148

102

72

51

36

25

18

50

36

25

18

X

X

X

X

296

204

144

102

72

51

36

-

inch

kg

lbs.

85

187

25/32

640/800

106

233

16

400

106

233

12

300

150

330

- -

- -

Mechanical advantage 24.2 82 164 23.9

lbs. ft.

lbs. ft.

kg

lbs. 220

100

135

60

135

60 160

350

ISO 5210

DIN 3210 -

F 14

SA 50

G0 G0

F 10

SA 12

F 10

SA 6 SA 6

F 16

SA 100

-

11250

GS 160

8000

8300

5900

22500

GS 200

GZ 16

16000

16600

11800

For rare operation, based on a service life of O

min. 2000 cycles of 90

Nominal torque for frequent operation, based on a service life of O

min 15000 operating cycles of 90

Conversion factor output torque to input torque

1)

2)

3)

Observing the permissible effort at handwheel

Flanges at GS and GZ according to ISO 5210 are standard

The operating times mentioned are approximate for service at

50 Hz, at 60Hz, the speeds increase by 20% and the operating

times reduce to 83% of the stated values

6)

7)

8)

GS 160 - GS 250

1)

1)

2)

3)

6)

7)

8)

8:1 16:1 4:1 16:18:1

424:1 208:1848:1 832:1416:1

53:1 53:1 52:1 52:1 52:1 52:1

106

138

98 50

72

212

102 51 1420

56069 1923

400

37

13

280 140

2001370 100

1010 295 148 74

49

35

24

X

X

X

X

X

196

140

98

70

49

35

24

17

392

280

196

140

98

70

49

35

392

280

196

140

98

70

288

200

144

100

72

50

36

288

200

144

100

72

- -

-

-

-

-

180 180 290

396 396 639

16

400

325

715

12 32 20/25

800300

325

715 715

16

400500/640

325

163 320 23.4 80 160 320

52 104 208

207 104414

135 135

60 60

660

60

135220 180

100 80300

F 10

SA 12

F 10 F 10F 25

SA 50 SA 25

F 14

-

F 14

SA 12

G0 G0 - G0

45000

GS 250

GZ 25

32000

33200

23600

4:1

212:1

53:1

53

276

196

145

204

200

144

100

72

50

36

25

18

180

396

20/25

500/640

82

180

80

G12 G1

2 G12

F 14

SA 25

2) TN

max

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

TECHNICAL DATA FOR MULTI -TURN FOR WORM GEARBOXES(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS

Type of enclosure IP 67 dust proof and water tightIP 68 enclosure on requestAmbient temperature range GS O O

20 C +80 C- -

4) Other sizes can be supplied on request

5) With pilot hole in coupling and grease fillingNOTE: For dimensional details, refer to GS 160- GS 500 dimensional sheet.

5)

Valve mounting flange ISO 52114)

Valve shaft diametermax. mm

max. inch

F25

100

4

F30

125

5

F35

160

6 1/4

ø

26

OUTPUT DRIVE TYPEACCORDING TO DIN 3210

Output Drives

GK 10.1 GK 35.1-

DIN 3210

F max k N

b1 JS9

b2 H11

b3 h9

b4 JS 9

g2

h1

L 6

t 3

g2

L 4L 5

t 2

weight

weight

kg

lbs

kg

lbs

g

h1

h2

L 1

L 2

z

d1

d4

d4

d8 g6

d9 max

DIN 3210

d5

DIN 3210

d9 (H8)

d5 max

d7g1

h1

h3

d3d4

k

d5-max

d5 max

d6 H8g1

h1

L 3

t 1

d2 f8

60

125

60

M10

40

38

37

3

15

102

1

37

4

12

40

38

42

50

2

45

45.3

14

40

20

55

24

70

30

90

40

110

45

125

28 38 47 64 75 105

38

50

50

3

10

6

20

15

50

55

22.5

32

15

3

55

22.8

45

22

4

77

33.3

60

30

4

97

43.3

80

35

4

130

53.8

80

35

5

130

64.4

110

40

5

130

85.4

8

30

22

70

76

33

12

40

30

90

96

43

14

50

35

110

116

53.5

18

60

35

120

127

64

22

80

40

120

127

85

52

75

65

4

12

65

100

80

4

15

86

130

110

4

16

86

150

130

5

18

121

205

180

5

22

18

55

52

60

65

2

65

64.4

22

70

65

80

80

2

80

85.4

28

90

86

100

110

2

110

106.4

32

110

105

120

130

3

130

127.4

40

125

121

160

180

3

180

169.4

2

4.4

2

4.4

6

13

6

13

12

26

12

26

32

70

32

70

40

88

40

88

85

187

85

187

weightkg

lbs

2

4.4

6

13

12

26

32

70

40

88

85

187

20 30 40 50 60 80

6 8 12 14 18 22

weightkg

lbs

1.5

3.3

3.5

7.7

6

13

15

33

17

37

30

66

weightkg

lbs

1.5

3.3

3.5

7.7

6

13

15

33

17

37

30

66

160

175

100

M16

55

52

51

4

22

140

2

51

4

190

210

130

M20

70

65

69

4

30

165

2

70

4

320

300

160

M16

90

86

90

4

25*

254

2

85

8

450

350

180

M20

110

105

152

5

25*

300

2

150

8

820

410

220

M30

125

121

150

5

30*

356

2

146

8

G0

GK 10.1 GK 14.1

Bevel Gearbox Type

GK 16.1 GK 25.1 GK 30.1 GK 35.1Dimensions

G3 G4 G5 G6G1/2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

Output Drive Details for Multi-turn Bevel Gearboxes

29

Technical Data sheet for Multi-turn Bevel Gearboxes

BEVEL GEARBOX TECHNICAL DATA /

DIMENSIONS

Dimensions of flange and input shaftt

GK 10.1 - GK 35.1

Nmlbsft

MaxOutputtorque

120

90

132

10040

88

1:1 0.9

2:1 1.8

G0

(F10)

60

13500

6

13 250/35010/14

SA6

350/40014/16

SA12/SA15

16036000

1124

350/40014/16

SA12/SA15

4088

70155

90200

90200

150330

19042700

2248

400/64016/25

SA25/SA30

SA50/SA60

SA50320

7200053117

500/64020/25

450101500

74163

640/80025/32

820185000

123271

80032

GK 10.1 G0

GK 14.1

GK 16.1

GK 25.1

GK 30.1

GK 35.1

G3(F16)

G4(F25)

G5(F30)

G6(F35)

4:1 3.6

4:1 3.5

6:1 5.4

8:1 7.2

8:1 7.2

120

90

67

50500

375

140

105

52

21000

750

280

2102000

1500

370

2704000

3000

560

410

102

48000

6000

1)

2)

3)

At max output torque

Conversion factor output torque : input torque

The permissible axial forces are considerably beyond the max. thrust of actuators

available when converting rotary to linear movement by using trapezoidal thread

4)

5)

6)

Gearbox without drive adapter and without mounting flange for actuator

Observing the permissible effort at hand wheel

Depending on required gearbox output torque

1100

810

Reduction

ratio

Nmlbsft

1) 2) 3) 5)

SA1006)

Inputtorque

Mech.advantage

Gearbox

TypeDIN 3210

(ISO 5210)

Outputdrive

Kglbs

4)

Weight

mminch

Hand wheeldiameter

DIN 3210

Actuatormounting

flange

aumatype

Suitableactuator

max.Kgmax.lbs

Weightof actuator

Stemdiameter

for Type A

max.mmmax.inch

Thrustpermissiblefor Type A

max.kNmax.lbs

(F14)

G12

G12

G12

(G )12

G12

G3

38

1 12

65

2 12

86

3 38

121

4 34

G0

G3

125

175

210

12

17

25

6

8

12

20g6

30g6

40g6

11

18

22

102

140

165

60

100

130

4

5

6

40

60

80

22.5

33

43

1

2.3

5

2.2

5

11

DDIN 3210Actuatormounting

flange

b5R d d10 d11 d12 h3 t 4 kg lbsI

G12

Dimensions

130

180

230

340

370

450

65

90

115

170

185

225

160

160

193

230

244

283

69

76

103

129

138

165

105

130

164

236

256

303

110

135

169

241

262

309

134

137

166

200

215

253

125

175

210

300

350

410

37

51

69

90

152

150

50

65

80

110

130

180

15

22

30

35

35

40

M12

M16

M20

150

175

389

195

229

301

322

-

-

-

-

- -

-

-

-

-

-

-

-

-

60 x 3.7

76 x 3.7

89 x 4.1

114 x 4.5

114 x 4.5

140 x 4.9

G 2''

G3''

G4''

G4''

G5''

D2 D3A

GK 10.1

GK 14.1

GK 16.1

GK 25.1

GK 30.1

GK 35.1

B C E G M Y g g1 g2O d1G 0 G 3

L

G 1 2

12G 2 ''

STANDARD BEVEL GEARBOX

* Type of Enclosure IP67 dust proof & watertight. IP68 enclosure on request

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

G0

28

BEVEL GEARBOX DIMENSIONAL DATA GK 40.1

We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

Dimensional Data sheet for Multi-turn Bevel Gearboxes

31

Technical Data sheet for Multi-turn Bevel Gearboxes

BEVEL GEARBOX TECHNICAL DATA GK 40.1

Type

Output torque

Thrust permissible for type A

max kN

Reduction ratio

Input torque1) Valve attachment

Factor 2) Input shaft Ø

Hand- Wheel

Weight 3)

Nominal torque max. Nm

Nominal torque

Nm

Standard

ISO 5210

Option

DIN 3210 Standard Option

max Ø mm

approx. kg

GK 40.1 16000 1375 16:1 1111

F40 G74) 14.4

40 - 800 250 22:1 808 19.8

Possible combinations with multi-turn actuators

Gearbox

Type

Mounting flange for actuator

Permissible actuator weight

max. kg

Suitable Auma

Multi-turn actuator5)

Type

Standard ISO 5210

Option DIN 3210

GK 40.1 F16/F25

G3/G4 107/300 SA100/SA25.1

F16 G3 107 SA100

Application

Manual operation and motor operation of valves (e.g. gate valves and globe valves)

Features and functions

Type of duty Short-time duty S2-15 min. (open-close duty)

Direction of rotation Standard: Clockwise rotation at input shaft results in clockwise rotation at output shaft Option: Alternative direction of rotation counterclockwise possible

Stages Double stage

Input shaft Cylindrical with parallel key according to IS 2048

Operation

Motor operation With electric multi-turn actuator, directly Flanges for mounting of multi-turn actuator

Manual operation Standard: Via hand wheel, directly

Valve attachment

Output drive forms A type according to ISO 5210 (Other types of output drives shall be offered on request)

Service conditions

Enclosure protection according to IS/IEC 60529

Standard: IP 67

Corrosion protection Standard: Suitable for installation in industrial units, In water or power plants with a low pollutant concentration

Paint Standard: Epoxy primer + Epoxy finish paint Option: Other paints on request

Colour Standard: D.A. Grey Code 632 as per IS: 5 Option: Other colours on request

Ambient temperature Standard: - 20 °C to + 80 °C Option: Others temperature requirements on request

Other information

Reference documents Product description Bevel Gearbox GK 40.1 Dimension sheet GK 40.1 Technical data SA

1) At max. Output torque 2) Conversion factor output torque to input torque to determine the actuator size 3) Gearbox without output shaft and without mounting flange for actuator 4) Without spigot 5) Standard flange according to ISO 5210

We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

Option: IP 68

30

BEVEL GEARBOX ABG10.2 – ABG35.2

Features and functions

Type of duty Short time duty S2-15 min ( OPEN -CLOSE Duty)

Direction of rotation

Clockwise rotation at input shaft results in clockwise rotation at output drives

Input shaft Cylindrical with parallel key according to IS 2048

Operation

Motor operation

With electric multi-turn actuator

Flanges for mounting of multi-turn actuator as per standard ENISO5210/DIN3210

Manual operation

Via hand wheel

Available hand wheel diameters, selection according to the max. output torque

Type ABG10.2 ABG14.2 ABG16.2 ABG25.2 ABG30.2 ABG35.2

Hand wheel dia mm

250/350 350/400 400/640 500/640 640/800 800

Valve attachment

Valve attachment

Dimensions according to EN ISO 5210

Service conditions

Mounting position

Any position

Enclosure protection according to IS/IEC 60529

Standard IP67 - Dust proof & water tight

Option IP68 - Enclosure can be provided on request

Corrosion protection

Standard Suitable for installation in industrial units, in water or power plants with a low pollutant concentration

Option Others on request

Paint Standard Powder coating as primer + Epoxy finish paint

Option Other paints on request

Colour Standard Smoke grey Code 692 as per IS:5

Option Other coloures on request

Ambient Temperature

Standard –20 ºC to +80 ºC

Option Other temperature requirements on request.

We reserve the right to alter data according to improvements made. DD/CT.018 ISSUE 08/16

Technical Data sheet for Multi-turn Bevel Gearboxes

33 32

Technical Data sheet for Multi-turn Bevel Gearboxes

BEVEL GEARBOX ABG10.2-ABG35.2

Technical data/Dimension

Gearbox Type

ABG10.2 ABG14.2 ABG16.2 ABG25.2 ABG30.2 ABG35.2

Max. Output torque Nm 375 750 1500 2500 5000 8000

Reduction ratio 3:1 4:1 4:1 6:1 8:1 8:1

Input torque1)Nm 139 208 417 463 694 1111

Mech. advantage2) 2.7 3.6 3.6 5.4 7.2 7.2

Stem dia Max.mm 40 50 60 74 100 110

Thrust Permissible for A typekN

80 160 200 320 450 820

Input shaft dia mm 20 30 30 30 30 40

Output drive - Type A type

Weight3) kg 12 20 35 62 95 143

Hand wheel dia4)mm 250/350 350/400 400/640 500/640 640/800 800

Valve attachment

ENISO 5210

F14 F16/F14* F25/F16* F30/F25* F35/F30* F35

DIN 3210

G½ G3/G½* G4/G3* G5/G4* G6/G5* G6

Combination with actuator

Actuator mounting flange

ENISO 5210

F10 F14 F14 F14 F14/F16 F16

DIN3210

G0 G½ G½ G½ G½/G3 G3

Suitable actuator SA15 SA25 SA50 SA50/ SA60 SA606) /SA100 SA100

Weight of actuator kg

33 71 99 99 99/131 131

1. At max.output torque

2. Conversion factor Output torque: Input Torque

3. Gear box without hand wheel andactuator mount ing f lange

4. Observing the permissible ef fort at hand wheel

5. Depending on required gearbox output torque

*Option- Can be provided on request

*For Special Torque, Thrust & Stem DIA Acceptance, Please Contact AUMA India

We reserve the right to alter data according to improvements made. DD/CT.018 ISSUE 08/16

35

Dimensional Data sheet for Multi-turn Bevel Gearboxes

DIMENSIONAL DATA FOR MULTI -TURN BEVEL GEARBOXES

DIN3210 FD1 FD2 FD3 FD4 R h3

G0 125 102 60 11 12 4

G 1/2 175 140 100 18 17 5

G3 210 165 130 22 25 6

Actuator

Mounting

f lange

BEVEL GEARBOX

Dimension

Dimensional Data sheet for Multi-turn Bevel Gearboxes

ABG 10.2 - ABG 35.2

34

36

Dimensional Data sheet for Multi-turn Bevel Gearboxes

ABG 10.2 - ABG 35.2


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