Manual Auma

AUMA MATICAM 01.1/ AM 02.1AMEx 01.1/ AMEx 02.1AMExC 01.1PROFIBUS-DPVersion Z025.683/01

Operation instructions

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Electric multi-turn and part-turn actuatorsin version AUMA MATIC and PROFIBUS-DP interface Operation instructions

Scope of these instructions: These instructions apply tomulti-turn actuators SA(R)07.1 - SA(R)16.1, SA(R)MEx 07.1 - SA(R)MEx16.1 and SARExC 07.1 - SA(R)ExC 16.1, as well as topart-turn actuators SG 05.1 - SG 12.1, SGEx 05.1 - SGEx 12.1 andSGExC 05.1 - SGExC 12.1with controls AUMA MATIC type AM, AMEx, AMExC and PROFIBUS-DPinterface. Software version: Z025.683/01

TABLE OF CONTENTS

1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 Commissioning (electrical connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5 Warnings and notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. General information about PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.1 Basic characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.2 Basic functions of PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.3 Transfer mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.4 Bus access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.5 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.6 Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.7 Protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.8 Station types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. Design AUMA MATIC PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Electrical commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.1 Setting of the limit and torque switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.2.1 Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.2.2 Bus connection for standard version with AUMA plug/ socket connector . . . . . . . . . . . . . . . . . 96.2.3 Bus connection on Ex-version with plug/ socket connector / terminal board (KP). . . . . . . . . . . . 106.2.4 Bus connection on Ex-version with plug-in terminal connection (KES) . . . . . . . . . . . . . . . . . 116.2.5 Bus connection for Ex-version with terminal connection (KE) . . . . . . . . . . . . . . . . . . . . . . 126.2.6 Redundant bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.2.7 Bus cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.3 Setting of the bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7. Commissioning with controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.4 Communication start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177.5 Description of AUMA user parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8. Process representation input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248.1 Process representation input (Default process representation) . . . . . . . . . . . . . . . . . . . . . 248.2 Process representation input (Default process representation) . . . . . . . . . . . . . . . . . . . . . 25

9. Process representation output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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Electric multi- turn and part-turn actuatorOperation instructions in version AUMA MATIC and PROFIBUS-DP interface

Page

10. Description of actuator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3010.1 Operation commands for OPEN / CLOSE operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3010.2 Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3110.3 Stepping mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

11. Safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

12. Description of the PROFIBUS-DP board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3312.1 Description of switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3412.2 Wiring of the inputs and outputs of the PROFIBUS-DP board . . . . . . . . . . . . . . . . . . . . . 3512.3 Checking / setting of the switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

13. Trouble shooting and corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3813.1 Optical signals during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3813.2 Actuator can not be controlled by PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4013.3 Position feedback does not function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4313.4 Actuator is not switched off by the limit switch in direction CLOSE . . . . . . . . . . . . . . . . . . . 4313.5 Actuator stops immediately after start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4313.6 Measuring of the PROFIBUS signals with an oscilloscope . . . . . . . . . . . . . . . . . . . . . . . 43

14. Appendix A GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

15. Appendix B Proposed wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

16. Appendix C Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5516.1 Legend for wiring diagram AUMA MATIC PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . 5616.2 Additional information to the wiring diagram legend . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

17. Appendix D Literature references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

18. Appendix E PNO certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Addresses of AUMA offices and representatives. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

1. Safety instructions

1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.globe valves, gate valves, butterfly valves and ball valves.AUMA is not liable for any possible damage resulting from use in other thanthe designated applications. Such risk lies entirely with the user.Observance of these operation instructions is considered as part of the ac-tuators’ designated use.

1.2 Short description AUMA actuators have a modular design. Motor and gearing are mounted ina common housing. The actuators are driven by an electric motor and con-trolled with the electronic controls AUMA MATIC PROFIBUS-DP. The electro-nic controls are included in the scope of delivery.

1.3 Commissioning(electrical connection)

During electrical operation certain parts inevitably carry lethal voltages. Workon the electrical system or equipment must only be carried out by a skilledelectrician himself or by specially instructed personnel under the control andsupervision of such an electrician and in accordance with the applicableelectrical engineering rules.

1.4 Maintenance The maintenance instructions must be strictly observed, otherwise a safeoperation of the actuator is no longer guaranteed.

1.5 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries ordamages. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well as care-ful commissioning are essential to ensure a trouble-free and safe operation.The following references draw special attention to safety-relevant proceduresin these operation instructions. Each is marked by the appropriate picto-graph.

This pictograph means: Note!“Note” marks activities or procedures which have major influence on the cor-rect operation. Non-observance of these notes may lead to consequentialdamage.

This pictograph means: Electrostatically endangered parts (ESD)!If this pictograph is attached to a printed circuit board, it contains parts whichmay be damaged or destroyed by electrostatic discharges. If the boardsneed to be touched during setting, measurement or for exchange, it must beassured that immediately before a discharge through contact with an eart-hed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning !“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

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2. Transport and storage .Transport to place of installation in sturdy packing..Do not attach ropes or hooks to the handwheel for the purpose of lifting byhoist..Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or on a wooden pal-let..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bright surfaces.

3. General information about PROFIBUS-DPFor the exchange of information among automation systems and betweenautomation systems and the connected decentral field devices, serial field-buses are mainly used today as the communication system. Thousands ofapplications have proved impressively that cost savings of up to 40 % in wi-ring, commissioning and maintenance are achieved by using fieldbus tech-nology. Just two wires are needed to transmit all relevant information for thefield devices, such as input and output signals, parameters and diagnosticsdata. While in the past the fieldbuses used were often manufacturer specificand incompatible with other bus systems, the systems employed today arealmost exclusively open and standardized. This means that the user is inde-pendent of individual suppliers and can choose the best product for themost competitive price.PROFIBUS-DP is the leading open fieldbus system in Europe, which is alsoused successfully throughout the world. The application range includes au-tomation in the areas of manufacturing, processing and building. PROFI-BUS-DP is an international, open fieldbus standard, which has been stan-dardized in the fieldbus standard EN 50 170. This standardization ensuresthat the investments of manufacturers and users are protected to the bestpossible degree and the independence of the manufacturer is guaranteed.These operation instructions cannot provide a general introduction to PRO-FIBUS-DP. For more information please refer to the literature references inappendix D.

3.1 Basic characteristics PROFIBUS-DP determines the technical and functional features of a serialfieldbus system with which distributed digital automation devices can be in-terconnected. PROFIBUS-DP distinguishes between master and slave devi-ces.PROFIBUS-DP is designed for fast data transmission in the field level. Herecentral control devices, such as a PLC or PC, communicate via a fast serialconnection with peripheral field stations such as input/output devices, valvesand actuators.The interchange of data among the field devices takes place cyclically. Thenecessary communication functions are established by the PROFIBUS-DPbasic functions according to EN 50 170.

Master devices control the data traffic on the Bus. A master is allowed tosend messages without an external request. Masters are also called ‘activestations’ in the PROFIBUS protocol.

Slave devices such as AUMA PROFIBUS-DP actuators are peripheral de-vices. Typical slave devices are input/output devices, valves, actuators andmeasuring sensors. They do not have bus access, i.e. they may only ack-nowledge received messages or, at the request of a master, transmit mes-sages to that master. Slaves are also called ‘passive stations’.

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3.2 Basic functions of PROFIBUS-DPThe master reads the input information from the slaves cyclically and writesthe output information cyclically to the slaves. In addition to this cyclic datatransfer of the process representation, PROFIBUS-DP also provides power-ful functions for diagnostics and commissioning purposes. The data traffic ismonitored through the monitoring functions on the master and slave side.

3.3 Transfer mode . RS-485 twisted pair cable or fibre optical cable.. AUMA actuators support baudrates up to 1.5 MBits/s

3.4 Bus access . Token-passing between the masters and polling between master andslave.. Mono-master or multi-master systems are possible.. Master and slave stations: max. 126 stations connected to one bus.

3.5 Communication . Peer-to-peer (net data transfer) or Multicast (control commands to allslaves).. Cyclic master-slave net data transfer or acyclic master-master datatransfer.

3.6 Functionality . Cyclic net data transfer between DP slave and DP slaves. Dynamic activation or de-activation of individual DP slaves.. Checking of the configuration of the DP slaves. Synchronisation of inputs and/or outputs.

3.7 Protection functions . All messages are transmitted with Hamming Distance HD=4.. Watch-dog timer at DP slaves.. Access protection for the inputs/outputs of the DP slaves. Net data transfer monitoring with configurable timer interval at themaster.. Fail safe function.

3.8 Station types . DP-Master class 2 (DPM2), e.g. programming / configuration devices.. DP-Master class 1 (DPM1), e.g. central controllers such as PLC, PC.. DP slave, e.g. AUMA PROFIBUS-DP devices. Devices with binary oranalogue inputs/outputs, actuators, valves.

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4. Technical data

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General data PROFIBUS-DP:Communication protocol PROFIBUS-DP according to EN 50 170, DIN 19 245Network topology Linear (BUS) structure. With repeaters tree structures can also be realised. Coupling and

uncoupling of stations during operation without affecting other stations is possible.1)

Transmission medium Twisted, screened copper cable according to EN 50 170Interface EIA-485 (RS485)Transmission rate/cable length Baudrate

(kbit/s)9.6

19.245.4593.75

187.5500

1.500

Max. cable lengthwithout repeater(segment length)

1,200 m1,200 m1,200 m1,200 m1,000 m

400 m200 m

Possible cable lengthwith repeater (completenetwork cable length)

approx. 10 kmapprox. 10 kmapprox. 10 kmapprox. 10 kmapprox. 10 kmapprox. 4 kmapprox. 2 km

Station types DP Master class 1, e.g. central controllers such as PLC, PC, ...DP Master class 2, e.g. programming / configuration toolsDP slave, e.g. devices with binary and/or analogue in-/outputs such as actuators, sensors

Max. number of stations 32 stations without repeater, with repeater expandable up to 126.Bus access Token-passing between the masters and polling for slaves.

Mono-master or multi-master systems are possible.

Data of the actuator controls AUMA MATIC with PROFIBUS-DP interface:Electronic controls Integral controls AUMA MATIC, type AM 01.1/02. for direct fitting to:

− Multi-turn actuators SA(R) 07.1 - 16.1, SA(R)MEx 07.1 - 16.1, SA(R)ExC 07.1 - 16.1− Part-turn actuators SG 05.1 - 12.1, SGEx 05.1 - SGEx 12.1, SGExC 05.1 - 12.1

Supported types of operation Cyclic data exchange, sync mode, freeze mode, fail-safe modeBaudrate recognition automaticProcess-representation output(command signals)

− OPEN− STOP− CLOSE− nominal value 2) (option)

Process representation input(feedback)

− end position OPEN, CLOSED− valve position 2) (option)− selector switch in position LOCAL/ REMOTE− running indication 2) (directional)− torque switch OPEN, CLOSED operated− limit switch OPEN, CLOSED operated− manual operation by handwheel 2) or local controls 2)

− value of the analogue (2) and digital (4) customer inputs (option)− communication channel A or B (redundant channel) active

Process representation input(fault messages)

− motor protection tripped− torque switch tripped in mid-travel− incorrect phase sequence or phase fault 3)

− voltage supply of PROFIBUS-DP board outside of permissible range− loss of an analogue input signal

Analogue / binary inputs (option) − 2 free analogue inputs (0 − 20 mA)− 4 free binary inputsSupply via power supply of motor controls MATIC (max. 60 mA)

3-position controller 2) (option) Max. error and max. dead time programmable via BUS.Electronic timer 2) (option) Start and end of stepping mode as well as ON / OFF time can be programmed via the BUS.Behaviour in case ofcommunication failure or CLEARstate of the master

The behaviour of the actuator is pro-grammable: − stop in current position

− move to end position OPEN or CLOSED− move to any intermediate position 2)

Cable redundancy (option) As an option, a second transmission cable can be connected1) Not possible for Ex-versions2) requires position transmitter (potentiometer or RWG) in actuator

3) only available with type ranges SA, SAR and SG

5. Design AUMA MATIC PROFIBUS-DPWith the AUMA MATIC PROFIBUS-DP, AUMA provides the optimal controlsfor multi-turn actuators of the type range SA and part-turn actuators of thetype range SG.

The integral controls AUMA MATIC PROFIBUS-DP consist of the followingmodules:

.PROFIBUS-DP board. This links the PROFIBUS with the internal electro-nics..The logic board links the signals of the actuator with the local controls andthe PROFIBUS board and controls the reversing contactors or the thyristormodule..Local controls with selector switch and push-buttons. With the selectorswitch the command locations for local control LOCAL - 0 - REMOTE forremote control are selected. The push-buttons (OPEN) - Stop -

(CLOSE) are used for the electric operation of the actuator on site..Plug/socket connectors for easy mounting of the AUMA MATIC PROFI-BUS-DP on the actuators SA(R)..Signal and control board with primary fuses, relays for conversion of thelocal control commands into electrical signals and indication lights as anoption..Reversing contactors or thyristor module for motor controls..PROFIBUS connection board with terminals for two-wire system and ter-mination resistors for the bus termination.

Actuators which have already been installed can be retrofitted for PROFI-BUS-DP by exchanging the controls AUMA MATIC for controls AUMA MA-TIC PROFIBUS-DP.

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Logic board

Electrical connectionwith AUMA plug/ socketconnector

Power supplyunit

Reversing contactors

Signal and control board

PROFIBUS-DP board

Local controls

Plug/ socketconnector to the actuator

PROFIBUSconnection board

Filter againstEMC faults

Figure A: AUMA MATIC PROFIBUS-DP

6. Electrical commissioning6.1 Setting of the limit and torque switching

Check limit and torque switching as well as the electronic positiontransmitter RWG or potentiometer (option) and, where necessary, re-set.Perform setting according to the operation instructions of the actuator:. “Multi-turn actuators SA(R) 07.1 - SA(R) 16.1 AUMA MATIC”. “Multi-turn actuators SA(R)M Ex 07.1 - SA(R)M Ex 16.1 AUMA MATIC Ex”. “Multi-turn actuators SA(R)ExC 07.1 - SA(R)ExC 16.1 AUMA MATIC ExC”. “Part-turn actuators SG 05.1 - SG 12.1 AUMA MATIC”

If the limit switching set in the factory is modified, a reference operation hasto be performed for actuators with feedback signal (RWG or potentiometer):.Run actuator electrically via the push-buttons OPEN and CLOSE

of the local controls once to the end position OPEN and then to theend position CLOSED (and vice versa).

If no reference operation is performed after changing the limit switching, thefeedback signal via the bus is not correct. The bus signals the missing refe-rence operation as warning (see page 26).

6.2 Electrical connection

6.2.1 Mains connection Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by specially in-structed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

Perform mains connection according to the operation instructions of the ac-tuator (see subclause 6.1).

Installation regulations for PROFIBUS-DP must be observedfor the wiring.(for literature references refer to appendix D)

6.2.2 Bus connection for standard version with AUMA plug/ socket connector

Disconnect power before working on AUMA plug / socketconnector.

The connection board is located in the plug cover.

.Loosen screws (1) (figure B) and remove plug cover..Loosen and remove socket carrier from the plug cover.. Insert cable glands suitable for connecting cables.

.Enclosure protection IP 67 or IP 68 (option) is onlyensured if suitable cable glands are used..Seal cable entries which are not used with suitable plugs.

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Plug cover

(1)

Socket carrier

Figure B: AUMA plug/ socketconnector

.Connect bus cable to channel 1 according to connection diagram (figu-re C)

The termination resistors for (channel 1) and (channel 2) are switched in viaswitches (S1) and (S2) (figure D).Both switches are supplied in position ‘OFF’. Only connect the terminationresistors (position ‘ON’) if the actuator is the final station in the PROFIBUSsegment.

6.2.3 Bus connection on Ex-version with plug/ socket connector / terminal board (KP)

When working in potentially explosive areas, observe theEuropean Standards EN 60079-14 “Electrical Installationsin Hazardous Areas” and EN 60079-17 “Inspection andMaintenance of Electrical Installations in Hazardous Are -as”.

For the plug/ socket connector, bus connection is realised by removing theplug cover at the EEx e connection terminals (figure E1) of the terminalboard. The controls AUMA MATIC (type of protection EEx d) remain herebyclosed.

. Loosen screws (1) (figure E1) and remove plug cover.

.Insert cable glands with “EEx e” approval and of sizesuitable for connecting cables..Enclosure protection IP 67 or IP 68 is only ensured ifsuitable cable glands are used..Seal cable entries which are not used with suitable plugs.

Cross sections:Control cables: max.1.5 mm2,Motor connection: max.6 mm2,

Suitable bus cables see page 13.

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Plug cover

(1)EEx e -Terminals

Terminalboard

Figure E1: AUMA plug/ socketconnector

S1 S2

Channel 2(redundant)

Channel 1

Screening

ONOFF OFF ON

Figure D: Connection board

Assigment of the PROFIBUS cable

PROFIBUScable

AUMA labelling at theconnection

SUB-D 9 plug pin(for other PROFIBUS

devices)Colour

A N/A 8 green

B P/B 3 red

P/B N/A N/A5VB

A B

P/B GNDAPrevious

PROFIBUS stationNextPROFIBUS station

Figure C: Connection diagram

.Remove cable sheathing in a length of 120 - 140 mm. Strip wires: Con-trols max. 8 mm, motor max. 12 mm.For flexible cables use stranded wires with end sleeves according toDIN 46228..Connect bus cable to channel 1 according to configuration of the termi-nals (figure E2).The termination resistor for channel 1 is connected through linking the ter-minals 1 - 2 and 3 - 4..Only connect the termination resistors if the actuator is the final station inthe PROFIBUS segment.

6.2.4 Bus connection on Ex-version with plug-in terminal connection (KES)

When working in potentially explosive areas, observe theEuropean Standards EN 60079-14 “Electrical Installationsin Hazardous Areas” and EN 60079-17 “Inspection andMaintenance of Electrical Installations in Hazardous Are -as”.

The bus connection is realised via terminals (figure E3). The terminal com-partment is designed for explosion protection “EEx e” (increased safety).The controls AUMA MATIC (type of protection EEx d) remain hereby closed.

.Loosen bolts (1) (figure E3) and remove terminal cover.

.Insert cable glands with “EEx e” approval and of sizesuitable for connecting cables..Enclosure protection IP 67 or IP 68 is only ensured ifsuitable cable glands are used..Seal cable entries which are not used with suitable plugs.

Cross sections:Control cables: max. 2.5 mm2,Motor connection: max. 10 mm2,


.Connect bus cable to channel 1 according to configuration of the termi-nals (figure E4, page 12). The termination resistor for channel 1 is con-nected through linking the terminals 1 - 2 and 3 - 4.

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2 3

3 4

B

previousPROFIBUS-DP station

Another bus station follows the actuator:

B

A

A

B

Anext

PROFIBUS-DP station

Actuator is final bus station:1 2

Figure E2: EEx e connection terminals of the terminal board for Ex-connection (KP)

Terminalcover

(1)

Terminal

Terminalboard

Figure E3: Plug-interminal connection

.Only connect the termination resistors if the actuator is the final station inthe PROFIBUS segment.

6.2.5 Bus connection for Ex-version with terminal connection (KE)

When working in potentially explosive areas, observe theEuropean Standards EN 60079-14 "Electrical Installationsin Hazardous Areas" and EN 60079-17 "Inspection andMaintenance of Electrical Installations in Hazardous Are -as".

The bus connection is realised via terminals (figure E5). The terminal com-partment is designed for explosion protection “EEx e” (increased safety).The controls AUMA MATIC (type of protection EEx d) remain hereby closed..Loosen screws (1) (figure E5) and remove terminal cover..Insert cable glands with “EEx e” approval and of size

suitable for connecting cables..Enclosure protection IP 67 or IP 68 is only ensured ifsuitable cable glands are used..Seal cable entries which are not used with suitable plugs.

Cross sections:Control cables: max. 2.5 mm2,Motor connection: max. 10 mm2,


.Connect bus cable to channel 1 according to configuration of the terminals(figure E6, page 12). The termination resistor for channel 1 is connectedthrough linking the terminals 1 - 2 and 5 - 6.

12


1 2 3 4 5 6 7 8 9 10 1112

B

A

A

B

PreviousPROFIBUS station

NextPROFIBUS station

1 2 3 4 5 6 7 8 9 10 1112

B

A


Actuator isfinal bus station:

Another bus stationfollows the actuator:

Figure E4: Terminal configuration for Ex-connection (KES)

50.1

(1)

Terminals

51.16

Figure E5: Terminalconnection

.Only connect the termination resistors if the actuator is the final station inthe PROFIBUS segment.

6.2.6 Redundant bus connection AUMA PROFIBUS-DP devices can be connected with a second (redundant)PROFIBUS cable. If the bus on channel 1 fails, e. g. through cable break,the slave automatically switches to channel 2.

.For versions with AUMA plug/ socket connector (subclause 6.2.2):Connect redundant bus cable to channel 2 (figure D) according to connec-tion diagram (same as channel 1, figure C)..For Ex-version with plug/ socket connector / terminal board (KP)(subclause 6.2.3):Connect cable B to terminal 6, cable A to terminal 7 (figure E2).The termination resistor for channel 2 is connected through linking the ter-minals 5 - 6 and 7 - 8..For Ex-version with plug-in terminal connection (KES)(subclause 6.2.4):Connect cable B to terminal 6, cable A to terminal 7 (figure E4).The termination resistor for channel 2 is connected through linking the ter-minals 5 - 6 and 7 - 8..For Ex-version with terminal connection (KE)(subclause 6.2.5):Connect cable B to terminals 8 and 9, cable A to terminals 10 and 11 (fi-gure E6).The termination resistor for channel 2 is connected through linking the ter-minals 7 - 8 and 11 - 12.

The setting of the redundant bus connection is realised via the parameters 4and 5 (see page 18).

6.2.7 Bus cables Only cables according to standards DIN 19245 or EN 50170-2, cable typeA, may be used for PROFIBUS-DP wiring.


13

1 2 3 4 5 6 7 8 9 10 1112

B

A

A

B


NextPROFIBUS station

1 2 3 4 5 6 7 8 9 10 1112

B

A


Actuator isfinal bus station:

Another bus stationfollows the actuator:

Figure E6: Terminal configuration for Ex-connection (KE)

A maximum of up to 32 PROFIBUS stations may be connected in one seg-ment. If more stations are to be connected to one PROFIBUS, several seg-ments must be connected with repeaters.The bus cable must be laid at a distance of at least 20 cm from other cables.It should be laid in a separate, conductive and earthed cable trunking.It must be ensured that there are no potential differences between the indivi-dual stations on the PROFIBUS.

Cable specification cable type A for PROFIBUS-DP

Impedance: 135 to 165 Ohm, at a frequency of 3 to20 MHz.

Cable capacity: < 30 pF per meterCable diameter > 0.64mmCore diameter: > 0.34 mm², corresponds to AWG 22Loop resistance: < 110 Ohm per kmScreening: CU shielding braid or shielding braid and

shielding foil


14

Transmission ratein kBit/s ≤ 93.75 187.5 500 1500

Maximum segment lengthin m 1200 1000 400 200

Connection board

PROFIBUS DP board

2-wire cable

Bus connectionswitched on

Controls (master)

Bus connectionswitched on

AUMAMATICPROFIBUS DP

Example: PROFIBUS with one segment

6.3 Setting of the bus address The bus address is set on the PROFIBUS-DP board.

.Loosen screws (8.1) and remove cover (figure F1).

Only addresses from 0 to 125 may be set.

.Set the required address with rotary switches (S2) and (S3)(figure F2).

Switch (S2) for setting the units digit.Switch (S3) for setting the tens digit.

Example: The address ‘65’ is set as follows:(S2) on position 5 → (5 * 1 = 5)(S3) on position 6 → (6 * 10 = 60)


15

8.1

Figure F1: AUMA MATIC PROFIBUS-DPwith multi-turn actuator SA

Figure F2: PROFIBUS-DP BOARD

7. Commissioning with controls7.1 Introduction When commissioning a PROFIBUS-DP network, the stations on the PROFI-

BUS-DP must be parameterized and configured with the programming soft-ware of the controls (PROFIBUS configurator).The programming software first reads the GSD file (GeräteStammDaten =Device database) of the individual actuators. The GSD file contains informa-tion about the properties of the device which are needed by the master. TheGSD file AUMA2.GSD is supplied with the PROFIBUS-DP actuators.Afterwards the user can configure and parameterize each station on thePROFIBUS-DP.This information is then stored in the controls (DP master) and sent to theactuators (DP slaves) each time communication is started.The control is executed via the process representation input and output by-tes. If a configuration with consistent data is chosen, special functional ele-ments for the control of the PROFIBUS-DP slaves must be used with somePLCs.

7.2 Programming The parameterization is partly determined in the PROFIBUS standard, e.g.a bit for switching bus monitoring on and off (watchdog).The AUMA PROFIBUS-DP control can additionally receive up to 100 bytesof ‘user parameters’, in which AUMA specific parameters can be set. TheAUMA specific parameters are divided into 50 parameters with 2 bytes eachper parameter. The first byte is high-order byte. The parameters can bechanged via the programming software of the controls. New programmingsoftware supports the setting of the parameters via text and menu selection.When using older software the values of the parameters must be enteredusing hexadecimal numbers.The meaning of the individual AUMA specific parameters is explained insubclause 7.5 .

7.3 Configuration During configuration it is determined how many input and output bytes foreach device are reserved in the memory of controls. Additionally it is deter-mined if the data are processed consistently or non-consistently.

Only the number of bytes determined in the configuration istransferred between the DP-master and the DP slave.

The following configurations are possible with AUMA PROFIBUS-DP actua-tors.

The number of input bytes states how many of the maximum 16 bytes theDP slave sends to the DP master.The number of output bytes states how many of the maximum 8 bytes theDP master sends to the DP slave.


16

Number of input bytes Number of output bytes1 12 12 24 46 16 26 48 412 416 8

All these configurations (except for 1 In, 1 Out), can be chosen either as consistentor not consistent

If, for example, the configuration with 8 bytes input is selected, only the first8 bytes are sent from the DP slave to the DP-master. In this case the masterdoes not have access to the bytes 9 to 12. In this way the master saves me-mory space, since it only has to reserve 8 input bytes for the actuator.The data of the AUMA actuators are to be processed consistently by theDP-master. This ensures that the value of a 2 byte variable (electronic posi-tion transmitter, customer analogue input) does not change after theread-out of the first byte and does not distort the value.If a master does not offer the possibility to use consistent configurations, anon-consistent configuration can be chosen. The values for the electronicposition transmitter and the customer analogue inputs should then be trans-ferred in 1 byte format (0-100%, parameter 2 = 0, parameter 22 = 0, para-meter 25 = 0).

7.4 Communication start-up When the DP master is switched on, it first sends a parameter and configu-ration telegram to each DP slave. If parameters and configuration are cor-rect, the PROFIBUS-DP actuator assumes the state ‘Data exchange’. Thenet data between controls and actuator are exchanged. The DP master cancontrol the DP slave and read its current state via the process representati-on.If communication is interrupted (e.g. through the switching off of the slave orthe breaking of the PROFIBUS cable), it is resumed automatically by the DPmaster when the cause of the fault is eliminated.

7.5 Description of AUMA user parameters

Parameter 1 “Position transmitter”Default value (standard setting): 10: The actuator does not have a position transmitter.1: The actuator is equipped with a potentiometer without RWG.2: The actuator is equipped with an RWG 0-20 mA.

For this position transmitter, the monitoring of signal interruptionis not active.

3: The actuator is equipped with an RWG 4-20 mA.For this position transmitter, the monitoring of signalinterruption is active.

Parameter 2 “Data code position transmitter”Default value: 00: 0 to 100 percent, resolution is 1%

The value of the position transmitter is stated in byte 4 of the process re-presentation input. Byte 3 is fixed to value 0.The set point is determined via byte 4 of the process representation out-put. Byte 3 has to be set to 0.

1: 0 to 1000 per mil, resolution is 0.1%The value of the position transmitter is read with bytes 3 and 4 of theprocess representation input.The set point is determined via bytes 3 (high byte) and 4 (low byte) of theprocess representation output.

Parameter 3 “Reversing prevention in ms”Default value: 200lowest value: 100 (0.1s)highest value: 1000 (1 s)

Parameter for setting of the pause time in between a change of direction.If necessary, adjust the value to the mechanics to prevent destructionthrough a change of direction performed too fast.


17

Parameter 4 “Redundancy”Default value: 00: no cable redundancy (only the first channel is used for communication).1: cable redundancy switched on (first and second channel cabled)

The watchdog must be activated, otherwise the parameter set is rejectedby the DP slave.

Parameter 5 ”Time for channel changing in 0.1 s"Default value: 50lowest value: 50 (5 s)highest value: 6000 (10 min)

States the time after which the channel is changed if no net data are trans-mitted (no state ‘Data Exchange’ or DP-Fail-Safe).This parameter is only effective if the cable redundancy (parameter 4) isswitched on.

Parameter 6 “Safety behaviour”Default value: 00: Safety behaviour switched off (parameter 7,8,9 insignificant)1: Simple safety behaviour switched on.

A safety operation will only be started if a connection to the master (netdata transmission) was already available.

2: Extended safety behaviour switched on.

If extended safety behaviour is switched on, a safety operati-on can be triggered immediately after the actuator is swit-ched on.

Safety operation on failure of connection (no status Data_Exchange orDP-Fail-Safe).The parameters set in the most recent connection also apply to the safetybehaviour after an interruption in the supply voltage.If the parameter is set back to values 1 or 2, the watchdog must to be acti-vated, otherwise the parameter set is rejected by the DP slave.

Parameter 7 “Time of initiation safety operation 0.1 s”Default value: 30lowest value: 0 (actuator reacts immediately)highest value: 12000 (actuator reacts after 20 minutes)

Time of initiation for the safety operation in 0.1 s.Indicates the down time of initiation of the net data transmission after whicha safety operation will be started. If transmission is restored during this timeno safety operation will be performed.

Parameter 8 “Safety operation”Default value: 00: Actuator remains in its position.1: Actuator runs CLOSE.2: Actuator runs OPEN.3 Actuator runs to the safety position (refer to parameter 9).

If no position transmitter is installed (Parameter 1 = 0), value 3 is not permit-ted. In this case the parameter set is rejected.


18

Parameter 9 “Safety position in per mil”Default value: 0lowest value: 0 end position CLOSEDhighest value: 1000 end position OPENActuator runs to the set safety position.This parameter is only effective if parameter 8 (safety operation) is set to va-lue 3 and if parameter 6 (safety behaviour) is not 0.

Parameter 10 “Output speed safety operation percentage”Default value: 100lowest value: 0 (minimum output speed)highest value: 100 (maximum output speed)

Running speed with which the safety position will be approached.Only effective in combination with adjustable output speed actuators typeAS, ASR, SARV.Only effective if parameter 8 (safety operation) and parameter 6 (safety be-haviour) are not set to 0.

Detailed descriptions of the parameters 11 to 14 see subclause 10.2

Parameter 11 “Dead time positioner in 0.1 s”Default value: 0lowest value: 0 (actuator reacts immediately)highest value: 600 (actuator delays reaction by 1 minute max.)

Indicates the time which has to be maintained between two motor starts.In case the controls issue a command before that time, the actuator delaysreaction until dead time has expired.

It must be ensured via the controls that the maximum num-ber of starts of the actuator is not exceeded.

Parameter 12 “Overrun direction OPEN in per mil”Default value: 5lowest value: 0 (no overrun in direction OPEN)highest value: 100 (10 % overrun in direction OPEN)

The motor is switched off as soon as the distance between the actuator po-sition and the nominal position arrives at this value. This is only valid foroperations in direction OPEN.

This parameter must be smaller than the value in parameter 14 (max.errorin per mil).

Parameter 13 “Overrun direction CLOSE in per mil”Default value: 5lowest value: 0 (no overrun in direction CLOSE)highest value: 100 (10 % overrun in direction CLOSE)

The motor is switched off as soon as the distance between the actuator po-sition and the nominal position arrives at this value. This is only valid foroperations in direction CLOSE.

This parameter must be smaller than the value in parameter 14(max.error in per mil).

Parameter 14 “ max. error in per mil”Default value: 10lowest value: 1 (0.1% error).highest value: 100 (10% error).


19

The actuator will only run if the deviation between the nominal position andthe actual position is at least equal to this value.Corresponds to the outer dead zone.This parameter must be higher than the value in parameter 12 (overrun indirection OPEN) and parameter 13 (overrun in direction CLOSE).

The parameter must be set sufficiently high to ensure a sta -ble function of the positioner. If the value is set too low, theactuator moves continuously within nominal value range,which leads to a reduction of life time of the actuator.

Parameter 15 “Proportional operation active”Default value: 00: no soft start/ soft stop (proportional operation)1: soft start/ soft stop (proportional operation)

Parameter 15 - 19 reserved for adjustable output speedactuators type AS, ASR, SARV with motor controls AUMAVARIOMATIC.

Soft start/ soft stop is only possible together with adjustable output speedactuators (type AS, ASR and SARV). This parameter has no influence onnon-output speed adjustable actuators.

Parameter 16 “Proport. range stop in per mil”Default value: 100lowest value: 0 (soft stop ineffective)highest value: 1000 (soft stop over the whole travel)

Proportional range of the nominal position in per mil (soft stop).If the difference between nominal and actual actuator position is smallerthan this value the running speed will decrease proportionally to the diffe-rence in nominal/ actual position. Through this the nominal position can beapproached gently.Only effective if parameter 15 (proportional operation active) and parameter1 (position transmitter) are not set to 0.

Parameter 17 “Stop speed in percent”Default value: 0lowest value: 0 (actuator moves to nominal position with min. speed)highest value:100 (actuator moves to nominal position with max speed).

Running speed with which the nominal position will be approached.Only effective if parameter 15 (proportional operation active) and parameter1 (position transmitter) are not set to 0.

Parameter 18 “Proport. range start in per mil”Default value: 40lowest value: 0 (soft start ineffective)highest value: 1000 (soft start over the whole travel)

Proportional range of the start position in per mil (soft start)If the difference between start position and actual actuator position is smal-ler than this value the running speed will increase proportionally to the diffe-rence in nominal/ actual position. Through this the actuator leaves the startposition ‘gently’.Only effective if parameter 15 (proportional operation active) and parameter1 (position transmitter) are not set to 0.


20

Parameter 19 “Starting speed in percent”Default value: 50lowest value: 0 (minimum starting speed)highest value: 100 (maximum starting speed)

Running speed with which the start position will be departed.Only effective if parameter 15 (proportional operation active) and parameter1 (position transmitter) are not set to 0.

Parameter 20 “Start analogue 2 in 0.1 mA”Default value: 0lowest value: 0 (value for sensor with 0-20 mA output)highest value: 150

Current at which the measuring range of input analogue 2 (option) begins.This value must be smaller than the value in parameter 21(end analogue 2 in 0.1 mA).If the sensor is connected with 4..20 mA to analogue 2, the value must beset to 40.

Parameter 21 “End analogue 2 in 0.1 mA”Default value: 200lowest value: 50highest value: 200 (Value for sensor with 0-20 mA or 4-20 mA

output)

Current at which the measuring range of input analogue 2 (option) ends.This value must be higher than the value in parameter 20(start analogue 2 in 0.1 mA).

Parameter 22 “Code analogue 2"Default value: 00: 0 to 100 percent1: 0 to 1000 per mil2: 0 to 1023 (raw value of analogue-digital converter, not standardised)

Parameter 23 “Start analogue 3/4 in 0.1 mA”Default value: 0lowest value: 0 (value for sensor with 0-20 mA output)highest value: 150

Current at which the measuring range of input analogue 3/4 begins.This value must be smaller than the value in parameter 24(end analogue 3/4).If the sensor is connected with 4..20 mA to analogue 3/4, the value must beset to 40.

Parameter 24 “End analogue 3/4 in 0.1 mA”Default value: 200lowest value: 50highest value: 200 (Value for sensor with 0-20 mA or 4-20 mA

output)

Current at which the measuring range of input analogue 3/4 ends.This value must be higher than the value in parameter 23 (start analo-gue 3/4).


21

Parameter 25 “Code analogue 3/4"Default value: 00: 0 to 100 percent1: 1 to 1000 per mil2: 0 to 1023 (raw value of analogue-digital converter, not standardised)

Stepping mode increases the number of starts of the actua -tor. It must be ensured that the maximum number of startsare also not exceeded in stepping mode.

Parameter 26 “Stepping direction OPEN active” :Default value: 00: Stepping mode in direction OPEN switched off1: Stepping mode in direction OPEN switched on

This parameter is only effective if parameter 1 (position transmitter)is not 0. Otherwise the parameter set will be rejected.

Parameter 27 “Stepping operating time OPEN in 0.1 s”Default value: 10lowest value: 1 (Actuator runs 0.1 s per stepping period)highest value: 36000 (Actuator runs 1 hour per stepping period)

Stepping operating time direction OPEN in 0.1 sThis parameter is only effective if parameter 26 (stepping direction OPENactive) is not 0.

Parameter 28 “Stepping pause time OPEN in 0.1 s”Default value: 50lowest value: 1 (Actuator stationary 0.1 s per stepping period)highest value: 36000 (Actuator stationary 1 hour per stepping period)

Stepping pause time direction OPEN in 0.1 sThis parameter is only effective if parameter 26 (stepping direction OPENactive) is not 0.

Parameter 29 “Stepping start OPEN in per mil”Default value: 0lowest value: 0 (stepping mode in direction OPEN starts at 0,

end position CLOSED)highest value: 999

Start of stepping distance in direction OPEN. Indication of position in per milThis value must be smaller than the value in parameter 30 (stepping endOPEN in per mil). Otherwise the parameter set will be rejected.This parameter is only effective if parameter 26 (stepping direction OPENactive) is not 0.

Parameter 30 “Stepping end OPEN in per mil”Default value: 1000lowest value: 1highest value: 1000 (Stepping mode in direction OPEN ends at posi-

tion 1000 end position OPEN)

End of stepping distance in direction OPEN. Indication of position in per milThis value must be higher than the value in parameter 29 (stepping startOPEN in per mil). Otherwise the parameter set will be rejected. This para-meter is only effective if parameter 26 (stepping direction OPEN active) isnot 0.


22

Parameter 31 “Stepping direction CLOSE active”Default value: 00: Stepping mode in direction CLOSE switched off1: Stepping mode in direction CLOSE switched on

This parameter is only effective if parameter 1 (position transmitter) is not 0.Otherwise the parameter set will be rejected.

Parameter 32 “Stepping operating time CLOSE in 0.1 s”Default value: 10lowest value: 1 (Actuator runs 0.1 s per stepping period)highest value: 36000 (Actuator runs 1 hour per stepping period)

Operating time for stepping mode in direction CLOSE. Indication in 0.1 se-conds.This parameter is only effective if parameter 31 (stepping direction CLOSEactive) is not 0.

Parameter 33 “Stepping pause time CLOSE in 0.1 s”Default value: 50lowest value: 1 (Actuator stationary 0.1 s per stepping period)highest value: 36000 (Actuator stationary 1 hour per stepping period)

Pause time for stepping mode in direction CLOSE. Indication in 0.1 secondsThis parameter is only effective if parameter 31 (stepping direction CLOSEactive) is not 0. Otherwise the parameter set will be rejected.

Parameter 34 “Stepping start CLOSE in per mil”Default value: 1000lowest value: 1highest value: 1000 (Stepping mode in direction CLOSE starts at po-

sition 1000, end position OPEN)

Start of stepping distance in direction CLOSE. Indication of position in permil.This value must be higher than the value in parameter 35 (stepping endCLOSE in per mil). Otherwise the parameter set will be rejected.This parameter is only effective if parameter 31 (stepping direction CLOSEactive) is not 0.

Parameter 35 “Stepping end CLOSE in per mil”Default value: 0lowest value: 0 (stepping mode in direction CLOSE ends at position

0, end position CLOSED)highest value: 999

End of stepping distance in direction CLOSE. Indication of position in permil.This value must be higher than the value in parameter 34 (stepping startCLOSE in per mil). This parameter is only effective if parameter 31 (step-ping direction CLOSE active) is not 0. Otherwise, the total parameter set willbe rejected.

Parameters 36 to 50 are spare parameters.They are reserved for extensions.Default value: 0Value range: 0 to 65535


23

8. Process representation inputVia the process representation input, the master (control) can read the stateof the slave (actuator).

8.1 Process representation input (Default process representation)

To ensure that the actuator gives a correct end position sig -nal after power failure in end position CLOSED/OPEN, we re -commend to evaluate the information WSR/WOEL (bit 5/4 inbyte 2) for the end position signal CLOSED/OPEN.


24

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Logical operation Actuator switchesD

SR

DÖ

L

WS

R

WÖ

L

WS

O

WS

F

ST

E

TH

Inco

rre

ctco

mm

an

d

Sel.

Sw

.notR

EM

OT

E

Th

erm

o-f

au

lt

ST

E-f

ault

DÖ

L-f

au

lt

DS

R-f

au

lt

--

Fa

ilure

24

Vsu

pp

ly

Ch

an

ne

l2

active

Sig

.in

ter.

po

s.T

ran

sm

.

Co

nn

.F

au

ltp

os.tr

an

sm

.

Hw

-fa

ult

No

refe

ren

ce

op

era

tio

n

----

Dig

Inp

ut0

Dig

Inp

ut1

Dig

Inp

ut2

Dig

Inp

ut3

--

Sig

.in

t.cu

st.

an

al.

1

Sig

.in

t.cu

st.

an

al.

2

--

Fault Warning Physical operation Options

High byteFirst customer analogue input(Wiring diagram Analogue 2)

High byteSecond customer analogue input(Wiring diagram Analogue 3/4)

Spare Spare Spare Spare

Byte1: Byte 2:

Byte 7:

Byte 3

Byte 6:Byte 5:

Byte 4

Byte 8:

Byte16Byte15Byte14Byte13

Byte12Byte 11Byte 10Byte 9

Position transmitterhigh byte

Position transmitterlow byteIs

OP

EN

IsC

LO

SE

D

IsN

OM

INA

L

-

Runs

OP

EN

Ru

ns

CL

OS

E

Wa

rnin

g

Fa

ult

Re

vs.P

rev.

/d

ea

dtim

e

Pro

po

rtio

n.O

pe

ratio

n

Ste

ppa

use

Ste

pp

ing

ran

ge

en

tere

d

RE

MO

TE

OP

EN

RE

MO

TE

CL

OS

E

Lo

ca

lO

PE

N

Lo

ca

lC

LO

SE

Low byteFirst customer analogue input(Wiring diagram Analogue 2)

Low byteSecond customer analogue input(Wiring diagram Analogue 3/4)

CLE

AR

sta

te

8.2 Process representation input (Default process representation)

Byte 1: Logic runImportant signals from the ac-tuator concerning errors, war-nings, operations:


25

Bit Designation Value Description

0

Is OPENLimit seatingin end positi-on OPEN

1 Limit switch in OPEN direction operated.

0 otherwise

1

Is CLOSEDLimit seatingin end positi-on CLOSED

1 Limit switch in CLOSE direction operated.

0 otherwise

Is CLOSEDTorque sea-ting in endpositionCLOSED

1 Torque switch and limit switch in direction CLOSE ope-rated.

0 otherwise

2 Is NOMINAL1

Nominal value position is within max. error variable(outer dead band). Signal occurs only if PROFIBUSmaster has set nominal operation bit.

0 otherwise

3 Not used Reserved for extensions

4 Runs OPEN1

Run command (OPEN or NOMINAL) from PROFIBUSin direction OPEN is executed. For operation in step-ping mode, this signal is also active during an off-time,the dead time and the reversing prevention.

0 No operation is carried out via the PROFIBUS.

5 Runs CLOSE1

Run command (CLOSE or NOMINAL) from PROFIBUSin direction CLOSE is executed. For operation in step-ping mode, this signal is also active during an off-time,the dead time and the reversing prevention.

0 No operation is carried out via the PROFIBUS.

6 Warning1 One or several warnings have been given (at least one

bit set in warning-byte)

0 No warnings are active (all bits cancelled in warningbyte).

7 Faults1

One or several faults have occurred so that the actua-tor can no longer be controlled via PROFIBUS (at leastone bit set in fault-byte).

0 No faults are active (all bits cancelled in fault-byte).

Byte 2: Actuator switchBasic signals originating fromthe logic

Byte 3: Position transmitter high bytePosition of actuator

Byte 4: Position transmitter low bytePosition of actuator, completevalue or low byte

Byte 5: Fault(not ready for remote operati-on if bit 7 of byte 1 is set)


26

BitDesignation Value Description

0 TH1 A thermal fault (motor thermal protection) has occurred.

0 No thermal fault has occurred.

1STE(power failu -re)

1 A power failure has occurred: Phase failure

0 No power failure has occurred.

2 Selector swREMOTE

1 Selector switch in position REMOTE.

0 Selector switch not in position REMOTE.

3 Selector sw.LOCAL

1 Selector switch in position LOCAL.

0 Selector switch not in position LOCAL.

4 WÖL1 Limit switch OPEN left operated.

0 Limit switch OPEN left not operated.

5 LSC (WSR)1 Limit switch CLOSE right active.

0 Limit switch CLOSE right not active.

6 DÖL1 Torque switch OPEN left operated (storing).

0 Torque switch OPEN left not operated.

7 TSC (DSR)1 Torque switch CLOSE CW operated (storing).

0 Torque switch CLOSE right not active.

Condition Value

Parameter 2 (data code from posi-tion transmitter) = 0 Value without effect

Parameter 2 (data code from posi-tion transmitter) = 1 High byte of value 0..1000

Condition Value

Parameter 2 (data code from posi-tion transmitter) = 0 Range 0..100

Parameter 2 (data code from posi-tion transmitter) = 1 Low byte of value 0..1000

Bit Value Description

01

Incorrect command: A bit combination was issued which cannot beexecuted - more than one operation bit (OPEN, CLOSE, NOMINAL)set at the same time, nominal value outside value range 0.. 100 or 0..1000 or nominal operation before reference operation.

0 otherwise

11 Selector switch not in position REMOTE.

0 otherwise

21 Thermo fault (motor protection tripped).

0 otherwise

31 Power failure, phase failure: incorrect phase sequence.

0 otherwise

Bit 7 is not used (reserved for extensions).

Byte 6: Warning(bit 6 of byte 1 set):

Bits 6 and bit 7 are not used (reserved for extensions).

Byte 7: Physical operation:


27

41 DÖL fault: Unexpected torque in direction OPEN.

0 otherwise

51 DSR-fault: Unexpected torque in direction CLOSE.

0 otherwise

61 Slave is in CLEAR state

0 Slave is in OPERATE state


01

Reversing prevention/ dead time warning. The actuator does not startwhen reversing prevention or dead time is still active. The bit is set if arun command is available which cannot be executed immediately. Thebit is cancelled as soon as the actuator starts.

0 otherwise

1Proportional section reached (soft start or soft stop) active.Only possible together with adjustable output speed actuators typeAS, ASR and SARV with AUMA VARIOMATIC PROFIBUS-DP.

21 Step pause

0 otherwise

31

Stepping range reached: Position transmitter is within stepping range.Conditions: Position transmitter is provided, stepping mode is active,remote operation performed.

0 otherwise

41

Remote operation via PROFIBUS in direction OPEN (remote operationbit for logic board set and movement of potentiometer detected). Sig-nalling of this bit requires a position transmitter.

0 otherwise


01 Power failure 24 V power supply

0 otherwise

11 Channel 2 active

0 otherwise

21 Signal interrupted at position transmitter RWG: For recognition the pa-

rameter 1 must be set to value 3 (RWG 4-20 mA).

0 otherwise

31 Potentiometer fault: for end position CLOSED highest value is signali-

sed, for end position OPEN lowest value.

0 otherwise

41 Hardware fault: If this bit is set the PROFIBUS board must be checked.

0 otherwise

51

No reference operation: The values of the position transmitter cannotbe used as long as the reference operation (end position OPEN, endposition CLOSED) has not been performed. A nominal operation is notpossible.

0 otherwise

Byte 8: OptionsDigital inputs and signal inter-ruption at analogue inputs

Bits 4 and bit 7 are not used (reserved for extensions).

Byte 9: High byte first analogue customer input (wiring diagram designation analogue 2)

Byte 10: Low byte first analogue customer input (wiring diagram designation analogue 2)

Byte 11: High byte second analogue customer input (wiring diagram designation analogue 3/4)

Byte 12: Low byte second analogue customer input (wiring diagram designation analogue 3/4)

Byte 13 to 16: reserved for extensions


28

51

Remote operation via PROFIBUS in direction CLOSE (remote operati-on bit for logic board set and movement of potentiometer detected).Signalling of this bit requires a position transmitter.

0 otherwise

61 Actuator runs locally in direction OPEN (local control or handwheel).

Signalling of this bit requires a position transmitter.

0 otherwise

71

Actuator runs locally in direction OPEN (local control or handwheel).Signalling of this bit requires a position transmitter.

0 otherwise


01 Digital input no. 1 = 1 (switch closed)

0 Digital input no. 1 = 0 (switch open)







51

Signal interrupted at analogue input 2 (first free analogue input) i.e. themeasured value is more than 0.2 mA lower than the set minimum va-lue.

0 no signal interruption analogue input 2 detected

61

Signal interrupted at analogue input 3/4 (second free analogue input)i.e. the measured value is more than 0.2 mA lower than the set mini-mum value.

0 no signal interruption analogue input 3/4 detected

9. Process representation outputVia the process representation output, the master (control) can control theslave (actuator).

In order to perform remote operations, the local controlsmust be set to ‘Remote NOMINAL’.

Only one operation bit may be set at any given time.If several operation bits are set at the same time, the actuator stops and sig-nals the fault “wrong command”

Byte 1: CommandsOperation bits and digital out-puts

Bits 3-7 are reserved for extensions and must be set to 0.


29

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

Spare Spare Spare Spare

Speed Set point position High byte Set point position Low byte

Rem

ote

NO

MIN

AL

Rem

ote

CLO

SE

Rem

ote

OP

EN

CommandByte 1:

Byte 8Byte 7Byte 6Byte 5

Byte 4Byte 3Byte 2

Bit Designation Value Description

0 RemoteOPEN

1 Run OPEN

0 Do not run OPEN

1 RemoteCLOSE

1 Run CLOSE

0 Do not run CLOSE

Byte 2: Nominal output speed: This byte is only effective in combination with adjustable output speed ac-tuators type AS, ASR and SARV.

Value range: 0..100:Minimum speed: 0 (actuator runs with min. set output speed)Maximum output speed: 100 (actuator runs with max. set output speed)

Byte 3: Set point (position) high byte

Byte 4: Set point (position) low byte

Byte 5 to 8: reserved for extensions, must be set to 0.

10. Description of actuator functions10.1 Operation commands for OPEN / CLOSE operation

Operation commands are determined by operation command bits and thenominal value (setpoint) of the DP process representation input. Only onecommand bit may be set at any given time. If several command bits are set,no operation is performed and the fault signal ‘incorrect command’ is given.To avoid placing too much strain on the mechanics the actuator is equippedwith a (programmable) delay when changing direction (reversing preventi-on).

The following operation command bits are required for OPEN / CLOSEoperation :RemoteOPENRemoteCLOSE

Remote operation OPEN / STOPRemoteOPEN = 1 The actuator runs in direction OPEN.RemoteOPEN = 0 The actuator stops.

The actuator is switched off automatically when the final position OPEN isreached (limit switch LSO (WÖL) set).Faults (thermal protection, power failure, torque) stop the operation.

Remote operation CLOSE / STOPRemoteCLOSE = 1 The actuator runs to position CLOSED.RemoteCLOSE = 0 The actuator stops.

The actuator is switched off automatically if the final position CLOSED isreached (limit switch LSC (WSR) for limit seating or LSC (WSR) and TSC(DSR) for torque seating). Faults (thermal protection, power failure, torque)stop the operation.


30

Condition Value

Parameter 2 (data code from posi-tion transmitter) = 0 This byte must be set to 0.

Parameter 2 (data code from posi-tion transmitter) = 1

This byte states the higher value part (Highbyte) of the nominal value.

Condition Value

Parameter 2 (data code from posi-tion transmitter) = 0 Range 0..100

Parameter 2 (data code from posi-tion transmitter) = 1

This byte states the lower value part (Lowbyte) of the nominal value.

Remote operation to nominal position (NOMINAL) / STOP

The positioner can only function when the actuator is equipped with a positi-on transmitter, e.g. potentiometer / RWG (option).

RemoteNOMINAL = 1 The actuator moves to the set nominal value.RemoteNOMINAL = 0 The actuator stops.

The nominal position can be set in % or in ‰.To switch from percent to per mil use parameter 2(Data code from position transmitter).Faults (thermal protection, power failure, torque) halt the operation via thepositioner.

With a set point of 0 % or 0 ‰ the actuator runs to the end position CLO-SEDWith a set point of 100 % or 1000 ‰ the actuator runs to the end positionOPENIn case the set point is more than 100 % or 1000 ‰ , no operation is perfor-med and the fault signal Incorrect command is given.

10.2 Positioner The positioner is activated via the bit ‘RemoteNominal’.The positioner is a three-position-controller. Via the ‘NOMINAL’ position inthe process representation input, the nominal value of the position is trans-mitted cyclically to the actuator as nominal variable (cycle time = bus cycletime DP). The positioner integrated in the controls AUMA MATIC providesthe position signal for controlling the motor depending on the nominal andactual position value. The feedback signal (actual value of actuator position)is produced internally within the actuator.

The position transmitter compares the nominal value of the position set inthe controls to the locally measured actual value of the position. If the diffe-rence between nominal value and actual value is higher than the max. error(parameter 14), the positioner drives the motor, depending on the error, eit-her in direction OPEN or direction CLOSE.


31

50 %

Nominal value

reached

Max.

error

= 1 %

OPEN 100 %

CLOSED 0 %

Position of actuator

50,5 %

49 %

49,5 %

51 %

Motor is switched off

Nominal

value

Oute

rd

ea

db

an

d

Ove

rrun

Figure G: Modulating duty: Nominal operation after 50 %

Overrun (inner dead band)The inner dead band determines the switching-off point of the actuator.The tripping point in both directions can be set via the parameters 12 and13 (page 18), so that the actuator stops as close as possible to the nominalvalue.

Max. error (outer dead band)The outer dead band determines the switching-on point of the actuator.If the error or a change in nominal value is higher than the max. error setwith parameter 14 (page 18), the motor is started.

The parameter must be set sufficiently high to ensure a sta -ble function of the positioner. If the value is set too low, thenumber of starts is likely to be too high. Thus, the end of thelifetime of the actuator and valve will be reached sooner.

Dead time (t-off) The dead time prevents the operation to a new nominal position within apre-determined time. The time can be between 0 and 1 minute and is set inparameter 11.

It must be ensured via the controls that the maximum num -ber of starts of the actuator is not exceeded. This can beachieved by setting the parameter 11 to a sufficiently highvalue.

10.3 Stepping mode Stepping mode requires a position transmitter (option).The stepping mode slows down the operating time for a part or all of the tra-vel.

Setting of operation and pause timesThe operation and pause times (stepping times) in opening or closing direc-tion are set with the parameters 27 to 33. An individual operation and pausetime can be set for each direction.

Indication of operation in stepping modeThe states of the operation in stepping mode are indicated by the bits 2 and3 in byte 7 of the process representation output.


32

11. Safety function The safety function permits the start of emergency operations in case ofspecial events, e.g. when communication between the actuator and themaster is interrupted. This function is set with the parameters 6 to 10.The safety function can only be set off when the watchdog function is acti-vated in the master.When the actuator is in safety mode, it tries to reach the set safety positionby performing an electrical operation.If the actuator is afterwards moved from the safety position (e.g. by manualoperation) it independently tries to reach the safety position again when inlocal control setting ‘Remote’.

To prevent a new move to the safety position during manualoperation, the selector switch (local controls) must be swit -ched to position ‘LOCAL’ or ‘OFF’ before operating thehandwheel.

The following events can trigger the safety mode:

.The connection to the master is interrupted..The master goes into Clear state and sends:

either a) global control telegrams with the content Clear.or b) data telegrams of the length 0 (DP fail safe mode).

As soon as the cause for triggering the safety mode is eliminated (connecti-on restored, master in state Operate), the run commands from the mastercan again be executed.

12. Description of the PROFIBUS-DP board


33

S2S3

S4

S1.1S1.2

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4

12

34

56

12

X8 PROFIBUS X11 AI 3/4 X10 AI 1

X12

AI

2X

7R

ES

ER

VE


X7 RESERVE

X12 AI 2

Figure H: PROFIBUS-DP BOARD

12.1 Description of switches

S1.1 When using the external analogue input X11 AI 3/4, the switch S1.1 mustbe in position AI 3.

S1.2 Switch for setting of the position feedback via position transmitters potentio-meter / RWG (option).

S1.2 = V If the actuator is equipped with a potentiometer without RWG, this switchmust be in position ‘V’.

S1.2 = mA Switch may only be in this position if an RWG is installed in the actuator.If the actuator is equipped with an RWG (0..20 mA or 4..20 mA), this switchmust be in position ‘mA’.

S2/S3 Rotary switches for PROFIBUS address setting.With these two switches the address of the actuator in the PROFIBUS-DPnetwork is set. Only addresses from 0 to 125 may be allocated.

S2 Switch for setting the units digit.

S3 Switch for setting the tens digit.

S4 Switch for setting the end position seating in end position CLOSED.(in endposition OPEN switching off is always via limit seating).With this switch the PROFIBUS-DP board receives information on whichtype of seating should be used in end position CLOSED (limit seating or tor-que seating). The end position seating is set in the factory according to thedetails given in the order.

The setting of the end position seating in end position CLO-SED must be the same on the PROFIBUS-DP board (switchS4) and on the logic board (switch S1-2, figure J, page 37 ).

S4 = LIMIT If the switch is in position ‘LIMIT’ (left, no dot visible), the actuator is in limitseating for end position CLOSED.

S4 = TORQUE If the switch is in position ‘TORQUE’ (right, dot visible), the actuator is in tor-que seating for end position CLOSED.

‘‘DEFAULT’ positions


34

S1.1 S1.2 S2 S3

AI 3V

(with potentiometer)mA

(with RWG)0 2

12.2 Wiring of the inputs and outputs of the PROFIBUS-DP board

X7 spare This plug provides pins for 4 digital inputs.

These signals are freely available inputs, which the microcontroller transmits1:1 into the process representation input (byte 8, bits 0-3). The inputs areinternally connected to 0 V (pull down resistors), if they are open. To con-nect an input to logical one, it must be connected via a switch or a relay to+ 24 V (pin 5 or 6).

Proposed wiring diagrams (appendix B) for these signalsmust be observed. The bounce time of the connected swit -ches should not be more than 1 ms.

X8 PROFIBUS On this plug the the bus signals and the galvanically isolatedvoltage supply for the bus termination are connected.

X10 AI 1 On this plug the signals required for the position transmitter potentiometer /potentiometer with RWG are connected.


35

Pin Description

1 R1: digital input 1




5 + 24V

6 + 24V

Pin Description

1 Channel 1: B wire PROFIBUS

2 Channel 1: A wire PROFIBUS

3 Channel 2: A wire PROFIBUS (redundant channel)

4 Channel 2: B wire PROFIBUS (redundant channel)

5 GND-Float (PROFIBUS Ground)

6 + 5V-Float (PROFIBUS + 5V)

Pin Description

1 + 5V for potentiometer

2 AN 1: Analogue signal from position transmitter

3 GND (Systemground)

4 + 24V for RWG

X11 AI 3/4 Second analogue customer inputVia this input a 0/4-20mA sensor for transmitting the measured valuesthrough the PROFIBUS can be connected.

If the switch S1.1 is on the left side in position AI 3, the pin 5 (AN 4) is con-nected to GND. Input AN 3 can be used in the same way as AN 2.If the switch is on the right side in position AI 3-AI 4, a differential measure-ment between AN 3 and AN 4 can be performed.

Please note that a potential-free differential measurement isnot possible. There is always a GND connection. The propo -sed wiring diagrams (appendix B) must be observed.

X12 AI 2 First analogue customer inputVia this input an external 0/4-20mA sensor for transmitting the measuredvalues through the PROFIBUS can be connected.

The inputs AN2, AN3 and AN4 do not have galvanic isolationvia opto-isolator.The maximum load of the 24 V through the sensors must notexceed 40mA.


36

Pin Description

1 + 24V



4 AN 3/4+: Analogue signal 0-20 mA (Plus)

5 AN 3/4-: Analogue signal 0-20 mA (Minus)


Pin Description

1 AN 2: Analog Signal (0-20 mA)


12.3 Checking / setting of the switches

The settings on the logic board are already made in the factory, according tothe order details.The logic board is located under the PROFIBUS-DP board.

The setting of the end position seating in end position CLO-SED must be the same on the PROFIBUS-DP board (switchS4, figure H, page 33) and on the logic board (switch S1-2).


37

S3-2

S2-2

S1-2 limit seatingin end positionCLOSED

Position 1:

S1-2

Position 2:torque seatingin end positionCLOSED

S1-2

S3-2 Switching off in end position OPENalways by limit seating.Switch position has no influencefor PROFIBUS DP

(AUF)

(ZU)

Figure J: Logic board

DIP switch S2-2 Programming(ON = pressed)

Direction CLOSE Direction OPEN

Self-retaining REMOTE

Push-to-run operation REMOTE

Self-retaining LOCAL

Push-to-run operation LOCAL

activated deactivated

Blinker transmitter

included not includedTorque switch tripping (inmid-travel) contained in collectivefault signal

ON1 2 3 4 5 6

OFFON

1 2 3 4 5 6

OFF

ON1 2 3 4 5 6

OFFON

1 2 3 4 5 6

OFF

ON1 2 3 4 5 6

OFFON

1 2 3 4 5 6

OFF

ON1 2 3 4 5 6

OFFON

1 2 3 4 5 6

OFF

ON1 2 3 4 5 6

OFFON

1 2 3 4 5 6

OFF

ON1 2 3 4 5 6

OFFON

1 2 3 4 5 6

OFF

13. Trouble shooting and corrective actions

13.1 Optical signals during operation

LED ‘SYSTEM OK’ (V1) This LED shows the correct voltage supply to the PROFIBUSDP board.

Is continuously illuminated: Power supply available at PROFIBUS-DP board.is blinking: No Eprom used or Eprom defective.Is not illuminated: No voltage at the DP board.

LED (V2) This LED indicates a run command in direction OPEN.

Is continuously illuminated: Run command in direction OPEN is being exe-cuted.

Is not illuminated: No run command in direction OPEN active.

LED (V3) This LED indicates a run command in direction CLOSE.

Is continuously illuminated: Run command in direction CLOSE is being exe-cuted.

Is not illuminated: No run command in direction CLOSE active.

LED ‘LocErr’ (V5) This LED indicates local faults in the actuator.A fault with higher blinking frequency is more serious than a fault with lowerblinking frequency.

Blinking once: TH fault (Thermo fault) actuator has stopped,motor overheating (motor protection).

Blinking twice: STE fault (electrical fault)phase failure

Blinking 3 times: DÖL fault (torque switch opening left)Unexpected torque in direction OPEN.

Blinking 4 times: DSR fault (torque switch closing right)Unexpected torque in direction CLOSE.

Blinking 5 times: Supply voltage failure (24V)Supply voltage of the PROFIBUS-DP boardhigher than 30 V or lower than 18 V.

Blinking 6 times: Slave is in CLEAR state


38

V1 V2 V3 V4 V8 V7 V6 V5

S1.1S1.2

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4

1 2

3 4

5 6

1 2


X1

2A

I2

X7

RE

SE

RV

E

Figure K: PROFIBUS-DP board

LED ‘Data Ex’ (V8) When LED is illuminated, the PROFIBUS-DP board has entered ‘Data Ex-change’ state. Only in this state the actuator can be controlled by the DPmaster and the state of actuator can be read.

LED ‘State’ (V7) Is illuminated ornot illuminated: PROFIBUS-DP board is not readyBlinking once: Program on the PROFIBUS-DP board is being

executed.Blinking twice: Actuator is in safety mode.

Regular blinking of the LED during operation indicates correct operation ofthe DP board.

LED ‘BusErr’ (V6) This LED shows bus related faults.A fault with higher blinking frequency is more serious than a fault with lowerblinking frequency, continual illumination covers all blinking signals.

Is continuouslyilluminated: Invalid address (higher than 125) set.Blinking once: No baudrate on bus.Blinking twice: Incorrect parameter data.Blinking 3 times: Incorrect configuration data.


39

13.2 Actuator can not be controlled by PROFIBUS-DP


40

LED ‘SYSTEM OK’ (V1) ?

Operationvia local controls

possible?

Voltage supply ofPROFIBUS DPboard correct

Actuator cannot be controlledvia PROFIBUS DP

EPROMinstalled on

board?

PROFIBUS DP boarddefective

ExchangePROFIBUS DPboard

InstallPROFIBUS DPEprom

PROFIBUS DP board notsupplied with voltage

ExchangePROFIBUS DPboard

Check voltage supplyof MATICCheck fuses

continuouslyilluminated is blinking is not illuminated

Yes No Yes No

1


41

Voltage supply ofPROFIBUS DPboard correct

PROFIBUS DP slave notin mode

Data Exchange

PROFIBUS DPcommunication

correct

No baud ratefound

- Check master- Check wiring- Check bus connection

Master only functionson level 2. Does nottry to program orconfigure

LED ’Bus Err’ (V6) ?

Check PROFIBUS DPmaster

Yes No

blinkingonce

notilluminated

Incorrectconfiguration data.Correct configurationin master

blinkingthree times

Incorrect parameterdata. Correctparameter in master

blinkingtwice

1

2

Address on slaveset > 125

continuouslyilluminated

LED ‘DataEx’illuminated

(V8)?


42

LED‘State’ (V7)

?

blinking once blinking twice

PROFIBUS-DPcommunication

correct

Thermo fault:Motor overheating

LED ‘LocErr’ (V5) ?

blinkingonce

is notilluminated

blinkingthree times

blinkingtwice

PROFIBUS-DPboard does not

signal fault

STE-fault:power failure/overcurrent

DÖL-fault:Torque in

direction OPEN

Check mainsconnection

.voltage. Maybeexchange powersupply unit

Check supplyEliminate causeof torque fault

Let motor cooloff.Eliminate causeof overheating

Voltageunder 18V or

over 30V

DSR-fault:Torque in

direction CLOSE

blinkingfour times

blinkingfive times

Eliminate causeof torque fault

Operationvia local controls

possible?

Yes No

Checklogic boardmotor controlsmotor

LEDor

illuminated?

Master doesnot give runcommand

Check programmingof controls

Check PROFIBUS-DPboardCheck logic board

Yes No

2

Slave is in safetymode 1)

clear function in master.If necessary, switch off Auto-slaves at the PROFIBUS.

Slave is inCLEAR state

Check all other programmed

blinkingsix times

1) see setting of parameters 6, 7, 8, 9 and 10 (page 17/18)

13.3 Position feedback does not function.Check if the voltage at plug (X10 AI1) on the PROFIBUS-DP board, pin 3(-) and pin 2 (+) rises linearly when driving to OPEN and falls linearlywhen driving to CLOSED.The value for position CLOSED should be in the range 0 to 2 V. The valuefor position OPEN should be in the range 3 to 5 V. The voltage differencebetween CLOSED and OPEN should be over 3 V.

13.4 Actuator is not switched off by the limit switch in direction CLOSEThe actuator is set to torque seating.Set actuator to limit seating:.Set switch S4 (see figure H, page 33 ) on the PROFIBUS-DP board to

position ‘LIMIT’..Bring switch S1-2 on the logic board (see page 37) to position 1.

13.5 Actuator stops immediately after start.Set switch S2-2 (blinker transmitter) on the logic board to position ‘ON’.

13.6 Measuring of the PROFIBUS signals with an oscilloscopeOn the PROFIBUS board the signal from PROFIBUS channel 1 on plug (X8PROFIBUS) pin 1 (A/N) and pin 2 (B/P) can be checked with a digital oscil-loscope.The off-load voltage between pin 1 (+) and pin 2 (-) must be positive and inthe range between 0.8 V and 1.4 V.

Example of a correct PROFIBUS signal:

Example of an incorrect PROFIBUS signal(bus only connected on one side ):


43

14. Appendix A GSD file The GSD file can be downloaded from the Internet:www.auma.com

(Products/Actuator controls/Fieldbus interfaces)

#Profibus_DPGSD_Revision = 1;;Vendor_Name = “auma Werner Riester GmbH & Co KG”Model_Name = “AUMA MATIC and VARIOMATIC VM”Revision = “DP MATIC and VARIOMATIC”Ident_Number = 0x0732;Protocol_Ident = 0Station_Type = 0FMS_Supp = 0Hardware_Release = “Z023.241"Software_Release = “K100DX, Z025.683/01-01";9.6_supp = 119.2_supp = 145.45_supp = 193.75_supp = 1187.5_supp = 1500_supp = 11.5M_supp = 1;MaxTsdr_9.6 = 60MaxTsdr_19.2 = 60MaxTsdr_45.45 = 250MaxTsdr_93.75 = 60MaxTsdr_187.5 = 60MaxTsdr_500 = 100MaxTsdr_1.5M = 150;Redundancy = 1Repeater_Ctrl_Sig = 024V_Pins = 0Freeze_Mode_Supp = 1Sync_Mode_Supp = 1Auto_Baud_supp = 1Set_Slave_Add_supp = 0Slave_Family = 0Fail_Safe = 1Implementation_Type= “SPC3"Bitmap_Device = “auma_sa”;User_Prm_Data_Len = 100;User_Prm_Data = \0x00, 0x01, \0x00, 0x00, \0x00, 0xC8, \0x00, 0x00, \0x00, 0x32, \0x00, 0x00, \0x00, 0x1E, \0x00, 0x00, \0x00, 0x00, \0x00, 0x64, \0x00, 0x00, \0x00, 0x05, \0x00, 0x05, \0x00, 0x0A, \0x00, 0x00, \


44

0x00, 0x64, \0x00, 0x00, \0x00, 0x28, \0x00, 0x32, \0x00, 0x00, \0x00, 0xC8, \0x00, 0x00, \0x00, 0x00, \0x00, 0xC8, \0x00, 0x00, \0x00, 0x00, \0x00, 0x0A, \0x00, 0x32, \0x00, 0x00, \0x03, 0xE8, \0x00, 0x00, \0x00, 0x0A, \0x00, 0x32, \0x03, 0xE8, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00, \0x00, 0x00;;Min_Slave_Intervall = 1Modular_Station = 1Max_Module = 1Max_Input_Len = 20Max_Output_Len = 12Max_Data_Len = 32Max_Diag_Data_Len = 6;Module = “1 Byte Input, 1 Byte Output” 0x10, 0x20EndModule;Module = “4 Byte In, 4 Byte Out,consistent” 0x93, 0xA3EndModule;Module = “8 Byte In, 4 Byte Out,consistent” 0x97, 0xA3EndModule;Module = “12 Byte In,4 Byte Out,consistent” 0x9B, 0xA3EndModule;Module = “16 Byte In,8 Byte Out,consistent” 0x9F, 0xA7EndModule;Module = “16 Byte In, 8 Byte Out” 0x1F, 0x27EndModule;; Here the new configurations start, which only work; for Eprom version Z025.683/01-01 and later.; The following configurations DO NOT work; with the Eprom version K10000x.DX.000!


45

;Module = “4 byte in, 4 byte out” 0x13, 0x23EndModule;Module = “8 byte in, 4 byte out” 0x17, 0x23EndModule;Module = “12 byte in, 4 byte out” 0x1B, 0x23EndModule;Module = “2 Byte In, 1 Byte Out,consistent” 0x91, 0x20EndModule;Module = “2 byte in, 1 byte out” 0x11, 0x20EndModule;Module = “2 Byte In, 2 Byte Out,consistent” 0x91, 0xA1EndModule;Module = “2 byte in, 2 byte out” 0x11, 0x21EndModule;Module = “6 Byte In, 1 Byte Out,consistent” 0x95, 0x20EndModule;Module = “6 byte in, 1 byte out” 0x15, 0x20EndModule;Module = “6 Byte In, 2 Byte Out,consistent” 0x95, 0xA1EndModule;Module = “6 byte in, 2 byte out” 0x15, 0x21EndModule;Module = “6 Byte In, 4 Byte Out,consistent” 0x95, 0xA3EndModule;Module = “6 byte in, 4 byte out” 0x15, 0x23EndModule;;; Prm-Text-Def-List:;PrmText = 1Text(0) = “no position transm. available”Text(1) = “potentiometer”Text(2) = “0-20 mA position transmitter”Text(3) = “4-20 mA position transmitter”EndPrmText;PrmText = 2Text(0) = “0 to 100 per cent”Text(1) = “0 to 1000 per mil”EndPrmText;PrmText = 3Text(0) = “off”Text(1) = “simple safety”Text(2) = “enlarged security”EndPrmText;PrmText = 4Text(0) = “No”Text(1) = “Yes”EndPrmText;PrmText = 5


46

Text(0) = “actuator stops”Text(1) = “actuator running Close”Text(2) = “actuator running Open”Text(3) = “actuator running to nominal position”EndPrmText;PrmText = 6Text(0) = “0 to 100 percent”Text(1) = “0 to 1000 per mil”Text(2) = “0 to 1023 raw value A/D converter”EndPrmText;; Ext-User-Prm-Data-Def-List:;; User_Prm_Data_Definition 1ExtUserPrmData = 1 “position transmitter”Unsigned16 1 0-3Prm_Text_Ref = 1EndExtUserPrmData;; User_Prm_Data_Definition 2ExtUserPrmData = 2 “data code position transmitter”Unsigned16 0 0-1Prm_Text_Ref = 2EndExtUserPrmData;; User_Prm_Data_Definition 3ExtUserPrmData = 3 “ reversing prevention in ms”Unsigned16 200 100-1000EndExtUserPrmData;; User_Prm_Data_Definition 4ExtUserPrmData = 4 “redundancy”Unsigned16 0 0-1Prm_Text_Ref = 4EndExtUserPrmData;; User_Prm_Data_Definition 5ExtUserPrmData = 5 ‘time for channel changing in 0.1 s’:Unsigned16 50 50-6000EndExtUserPrmData;; User_Prm_Data_Definition 6ExtUserPrmData = 6 “safety behaviour”Unsigned16 0 0-2Prm_Text_Ref = 3EndExtUserPrmData;; User_Prm_Data_Definition 7ExtUserPrmData = 7 “time of initiation safety operation 0.1 s”:Unsigned16 30 0-12000EndExtUserPrmData;; User_Prm_Data_Definition 8ExtUserPrmData = 8 “safety behaviour”Unsigned16 0 0-3Prm_Text_Ref = 5EndExtUserPrmData;; User_Prm_Data_Definition 9ExtUserPrmData = 9 “safety position in per mil”Unsigned16 0 0-1000EndExtUserPrmData;; User_Prm_Data_Definition 10ExtUserPrmData = 10 “output speed safety operation percentage”Unsigned16 100 0-100


47

EndExtUserPrmData;; User_Prm_Data_Definition 11ExtUserPrmData = 11 “dead time positioner in 0.1 s”:Unsigned16 0 0-600EndExtUserPrmData;; User_Prm_Data_Definition 12ExtUserPrmData = 12 “overrun dir. OPEN in per mil”:Unsigned16 5 0-99EndExtUserPrmData;; User_Prm_Data_Definition 13ExtUserPrmData = 13 “overrun dir. CLOSE in per mil”:Unsigned16 5 0-99EndExtUserPrmData;; User_Prm_Data_Definition 14ExtUserPrmData = 14 “max. error in per mil”Unsigned16 10 1-100EndExtUserPrmData;; User_Prm_Data_Definition 15ExtUserPrmData = 15 “proportional operation active”Unsigned16 0 0-1Prm_Text_Ref = 4EndExtUserPrmData;; User_Prm_Data_Definition 16ExtUserPrmData = 16 “proport. range stop in per mil”Unsigned16 100 0-1000EndExtUserPrmData;; User_Prm_Data_Definition 17ExtUserPrmData = 17 “stop speed in percent”Unsigned16 0 0-100EndExtUserPrmData;; User_Prm_Data_Definition 18ExtUserPrmData = 18 “proport. range stop in per mil”Unsigned16 40 0-1000EndExtUserPrmData;; User_Prm_Data_Definition 19ExtUserPrmData = 19 “starting speed in percent”Unsigned16 50 0-100EndExtUserPrmData;; User_Prm_Data_Definition 20ExtUserPrmData = 20 “start analogue 2 in 0.1 mA”:Unsigned16 0 0-150EndExtUserPrmData;; User_Prm_Data_Definition 21ExtUserPrmData = 21 “end analogue 2 in 0.1 mA”:Unsigned16 200 50-200EndExtUserPrmData;; User_Prm_Data_Definition 22ExtUserPrmData = “code analogue 2"Unsigned16 0 0-2Prm_Text_Ref = 6EndExtUserPrmData;; User_Prm_Data_Definition 23ExtUserPrmData = 23 “start analogue 3/4 in 0.1 mA”:Unsigned16 0 0-150


48

EndExtUserPrmData;; User_Prm_Data_Definition 24ExtUserPrmData = 24 “end analogue 3/4 in 0.1 mA”:Unsigned16 200 50-200EndExtUserPrmData;; User_Prm_Data_Definition 25ExtUserPrmData = “code analogue 3/4"Unsigned16 0 0-2Prm_Text_Ref = 6EndExtUserPrmData;; User_Prm_Data_Definition 26ExtUserPrmData = 26 ‘stepping direction OPEN active’:Unsigned16 0 0-1Prm_Text_Ref = 4EndExtUserPrmData;; User_Prm_Data_Definition 27ExtUserPrmData = 27 “step. operat. time OPEN in 0.1 s”:Unsigned16 10 1-36000EndExtUserPrmData;; User_Prm_Data_Definition 28ExtUserPrmData = 28 “stepping pause time OPEN in 0.1 s”:Unsigned16 50 1-36000EndExtUserPrmData;; User_Prm_Data_Definition 29ExtUserPrmData = 29 ‘stepping start OPEN in per mil’Unsigned16 0 0-999EndExtUserPrmData;; User_Prm_Data_Definition 30ExtUserPrmData = 30 ‘stepping end OPEN in per mil’Unsigned16 1000 1-1000EndExtUserPrmData;; User_Prm_Data_Definition 31ExtUserPrmData = 31 ‘stepping direction CLOSE active’:Unsigned16 0 0-1Prm_Text_Ref = 4EndExtUserPrmData;; User_Prm_Data_Definition 32ExtUserPrmData = 32 “stepping operating time CLOSE in 0.1 s”:Unsigned16 10 1-36000EndExtUserPrmData;; User_Prm_Data_Definition 33ExtUserPrmData = 33 “stepping pause time CLOSE in 0.1 s”:Unsigned16 50 1-36000EndExtUserPrmData;; User_Prm_Data_Definition 34ExtUserPrmData = 34 ‘stepping start CLOSE in per mil’Unsigned16 1000 1-1000EndExtUserPrmData;; User_Prm_Data_Definition 35ExtUserPrmData = 35 ‘stepping end CLOSE in per mil’Unsigned16 0 0-999EndExtUserPrmData;; User_Prm_Data_Definition 36ExtUserPrmData = 36 “spare parameters”


49

Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 37ExtUserPrmData = 37 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 38ExtUserPrmData = 38 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 39ExtUserPrmData = 39 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 40ExtUserPrmData = 40 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 41ExtUserPrmData = 41 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 42ExtUserPrmData = 42 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 43ExtUserPrmData = 43 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 44ExtUserPrmData = 44 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 45ExtUserPrmData = 45 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 46ExtUserPrmData = 46 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 47ExtUserPrmData = 47 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 48ExtUserPrmData = 48 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;; User_Prm_Data_Definition 49ExtUserPrmData = 49 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData


50

;; User_Prm_Data_Definition 50ExtUserPrmData = 50 “spare parameters”Unsigned16 0 0-65535EndExtUserPrmData;Max_User_Prm_Data_Len = 100;Ext_User_Prm_Data_Ref(0) = 1Ext_User_Prm_Data_Ref(2) = 2Ext_User_Prm_Data_Ref(4) = 3Ext_User_Prm_Data_Ref(6) = 4Ext_User_Prm_Data_Ref(8) = 5Ext_User_Prm_Data_Ref(10) = 6Ext_User_Prm_Data_Ref(12) = 7Ext_User_Prm_Data_Ref(14) = 8Ext_User_Prm_Data_Ref(16) = 9Ext_User_Prm_Data_Ref(18) = 10Ext_User_Prm_Data_Ref(20) = 11Ext_User_Prm_Data_Ref(22) = 12Ext_User_Prm_Data_Ref(24) = 13Ext_User_Prm_Data_Ref(26) = 14Ext_User_Prm_Data_Ref(28) = 15Ext_User_Prm_Data_Ref(30) = 16Ext_User_Prm_Data_Ref(32) = 17Ext_User_Prm_Data_Ref(34) = 18Ext_User_Prm_Data_Ref(36) = 19Ext_User_Prm_Data_Ref(38) = 20Ext_User_Prm_Data_Ref(40) = 21Ext_User_Prm_Data_Ref(42) = 22Ext_User_Prm_Data_Ref(44) = 23Ext_User_Prm_Data_Ref(46) = 24Ext_User_Prm_Data_Ref(48) = 25Ext_User_Prm_Data_Ref(50) = 26Ext_User_Prm_Data_Ref(52) = 27Ext_User_Prm_Data_Ref(54) = 28Ext_User_Prm_Data_Ref(56) = 29Ext_User_Prm_Data_Ref(58) = 30Ext_User_Prm_Data_Ref(60) = 31Ext_User_Prm_Data_Ref(62) = 32Ext_User_Prm_Data_Ref(64) = 33Ext_User_Prm_Data_Ref(66) = 34Ext_User_Prm_Data_Ref(68) = 35Ext_User_Prm_Data_Ref(70) = 36Ext_User_Prm_Data_Ref(72) = 37Ext_User_Prm_Data_Ref(74) = 38Ext_User_Prm_Data_Ref(76) = 39Ext_User_Prm_Data_Ref(78) = 40Ext_User_Prm_Data_Ref(80) = 41Ext_User_Prm_Data_Ref(82) = 42Ext_User_Prm_Data_Ref(84) = 43Ext_User_Prm_Data_Ref(86) = 44Ext_User_Prm_Data_Ref(88) = 45Ext_User_Prm_Data_Ref(90) = 46Ext_User_Prm_Data_Ref(92) = 47Ext_User_Prm_Data_Ref(94) = 48Ext_User_Prm_Data_Ref(96) = 49Ext_User_Prm_Data_Ref(98) = 50


51

15. Appendix B Proposed wiring diagrams

Digital and analogue inputs are options.

The two customer analogue connections (AI 3/4 und AI 2) as well as thefour digital customer inputs (Dig 1 ... 4) are only provided (wired) by the fac-tory if explicitly ordered.The 5th digit of the MSP number (refer to name plate) indicates if the analo-gue connections are available.If the 5th digit is a ‘0’, no external connections are available.If the 5th digit is a ‘L’ the connections are provided.


52

Connection of external sensors, 2-wire technology


53



54


16. Appendix C Wiring diagram


55

Standard wiring diagram AUMA MATIC PROFIBUS-DP

16.1 Legend for wiring diagram AUMA MATIC PROFIBUS-DP

16.2 Additional information to the wiring diagram legend

Information B: Local controls

Information F: Power supply board

Information H: PROFIBUS-DP board

17. Appendix D Literature references

1. As an introduction to PROFIBUS-DP:Manfred Popp: PROFIBUS-DP, Grundlagen, Tips und Tricks für Anwender.Hüthig Verlag, ISBN 3-7785-2676-6

2. Guidelines for the electricianInstallation guide PROFIBUS-DP/FMS order no. 2.111Available from:PROFIBUS Nutzerorganisation Haid-und-Neu-Str.7D - 76131 KarlsruheTel. +49 721 / 96 58 590Tel +49 721 / 96 58 589Http:/ www.profibus.com


56

S 1 DSR Torque switch, closing, clockwise rotation

S 2 DÖL Torque switch, opening, counter-clockwise rotation

S 3 WSR Limit switch, closing, clockwise rotation

S 4 WÖL Limit switch, opening, counter-clockwise rotationf

R 2 Potentiometer

F 1 Th Thermoswitch (motor protection)

R 1 H Heater

A 1.8 PROFIBUS-DP board

A 2 Logic board

A 8 Power supply board

A 13 Bus connection board

A 20 Signal and control board

F 1, F 2 Primary fuses for power supply unit

F 3, F 4 Secondary fuses

H 1 Indication lights end position CLOSED

H 2 Indication lights end position OPEN

H 3 Indication light FAULT

K 1, K 2 Reversing contactors

K 3, K4 Control relay for reversing contactors

S 11 Selector switch LOCAL - OFF - REMOTE

S 12.1S 12.2S 12.3

Push-button OPENPush-button STOPPush-button CLOSE

18. Appendix E PNO certificate

57



58

Information also availableon the Internet:

Wiring diagram, GSD file, inspection records and further actuator informationcan be dowloaded directly from the Internet by entering the order no. orCOMM. NO. (refer to name plate).Our homepage: http://www.auma.com

IndexAActuator functions 30

BBasic functions 6Basic signals 26Blinker transmitter 37Bus access 6,7Bus address 15Bus cable 13Bus connection 9,13Bus connection on Ex-version 10

CCable capacity 14Cable diameter 14Collective fault signal 37Commissioning 4

Electrical commissioning 9Commissioning with controls 16

Communication 6Configuration 16Connection board 10Connection diagram 10Core diameter 14

DDead band 32Dead time 32Description of switches 34Description of thePROFIBUS DP board 33Design AUMA MATICPROFIBUS DP 8

EElectrical connection 4,9End position seating 34Error 25

FFault 26Functionality 6

GGSD file 44

IImpedance 14Inputs and outputs 35Intermediate position 7

LLegend 56Limit switching 9Literature references 56Loop resistance 14

MMains connection 9Maintenance 4Measuring of thePROFIBUS signals 43Motor connection 10,11,12

NNominal output speed 30

OOperating time 32Operation bits anddigital outputs 29Overrun 32

PParameterization 16Parameters 17

Code 21Data code 17Dead time positioner 19End analogue 21Max. error 19Output speed safety operation

19Overrun direction CLOSE 19Overrun direction OPEN 19Position transmitter 17Proport. range start 20Proport. range stop 20Proportional operation active 20Redundancy 18Reversing prevention 17Safety behaviour 18Safety operation 18Safety position 19Start analogue 21Starting speed 21Stepping 22Stop speed 20Time for channel changing 18Time of initiationsafety operation 18

PNO certificate 57Position transmitter 26,30,31Positioner 31Process representation 7,24,29Programming 16Proposed wiring diagrams 52Protection functions 6Push-to run operation 37

RRedundancy 18Remote operation 29

SSafety function 33Screening 14Self-retaining 37Setpoint 17,30Signals 25,38Soft start 20Soft stop 20Station types 6,7Stepping mode 22,32Switch 33Switching off 30,34,37Switching-off point 32

TTechnical data 7Termination resistors 8,10Torque switching 9Transfer mode 6Transport and storage 5Trouble shooting andcorrective actions 38

WWarnings 27Wiring diagram 55


59

Deutschland / GermanyWerner Riester GmbH & Co. KGWerk MüllheimPostfach 1362

DE 79373 MüllheimTel +49 7631 809 0Fax +49 7631 809 250E-Mail [email protected]

Werner Riester GmbH & Co. KGWerk Ostfildern-NellingenPostfach 1151

DE 73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - 34E-Mail [email protected]

Werner Riester GmbH & Co. KGService-Center MagdeburgAm Stadtberg 1

DE 39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - 19E-Mail [email protected]

Werner Riester GmbH & Co. KGService-Center KölnToyota-Allee 44

DE 50858 KölnTel +49 2234 20379 - 00Fax +49 2234 20379 - 99E-Mail [email protected]

Werner Riester GmbH & Co. KGService-Center BayernRobert-Bosch-Strasse 14

DE 85748 Garching-HochbrückTel +49 89 329885 - 0Fax +49 89 329885 - 18E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro Nord, Bereich SchiffbauTempowerkring 1

DE 21079 HamburgTel +49 40 791 40285Fax +49 40 791 40286E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro Nord, Bereich IndustrieKrelingen 150

DE 29664 WalsrodeTel +49 5167 504Fax +49 5167 565E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro OstAm Stadtberg 1

DE 39167 NiederndodelebenTel +49 39204 75980Fax +49 39204 75989E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro WestRathausplatz 7

DE 45549 SprockhövelTel +49 2339 9212 - 0Fax +49 2339 9212 - 15E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro Süd-WestMozartstraße 4

DE 69488 BirkenauTel +49 6201 373149Fax +49 6201 373150E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro WürttembergPostfach 1151

DE 73747 OstfildernTel +49 711 34803 80Fax +49 711 34803 81E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro BadenPostfach 1362

DE 79373 MüllheimTel +49 7631 809-193Fax +49 7631 809-294E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro KraftwerkePostfach 1362

DE 79373 MüllheimTel +49 7631 809 - 192Fax +49 7631 809 - 294E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro BayernKagerberg 12

DE 93356 Teugn/NiederbayernTel +49 9405 9410 24Fax +49 9405 9410 25E-Mail [email protected]

Europa / EuropeAUMA Armaturenantriebe GmbHHandelsstraße 14

AT 2512 TribuswinkelTel +43 2252 82540Fax +43 2252 8254050E-Mail [email protected]

AUMA (Schweiz) AGChörrenmattstrasse 43

CH 8965 BerlikonTel +41 566 400945Fax +41 566 400948E-Mail [email protected]

AUMA Servopohony spol. s.r.o.Kazanská 121

CZ 10200 Praha 10Tel +420 272 700056Fax +420 272 704125E-Mail [email protected]

OY AUMATOR ABPI 21 / Hyljekuja 5

FI 02271 Espoo 27Tel +35 895 84022Fax +35 895 8402300E-Mail [email protected]

AUMA FranceZ.A.C. Les Châtaigniers III

FR 95157 Taverny CédexTel +33 1 39327272Fax +33 1 39321755E-Mail [email protected]

AUMA ACTUATORS Ltd.Britannia Way

GB Clevedon North Somerset BS21 6QHTel +44 1275 871141Fax +44 1275 875492E-Mail [email protected]

AUMA ITALIANA S.r.l.Via Don Luigi Sturzo, 29

IT 20020 Lainate MilanoTel +39 0 2 9317911Fax +39 0 2 9374387E-Mail [email protected]

AUMA BENELUX B.V.Le Pooleweg 9

NL 2314 XT LeidenTel +31 71 581 40 40Fax +31 71 581 40 49E-Mail [email protected]

AUMA Polska Sp. zo. o.UI. Legionów Polskich 17

PL 41-310 Dabrowa GórniczaTel +48 32 26156 68Fax +48 32 26148 23E-Mail [email protected]

AUMA Priwody OOO12, 3-y Pavlovsky Pereulok

RU 113093 MoscowTel +7 503 234 42 53Fax +7 503 234 42 53E-Mail [email protected]

GRØNBECH & SØNNER A/SScandiagade 25

DK 2450 Copenhagen SVTel +45 3326 6300Fax +45 3326 6301E-Mail [email protected]

IBEROPLAN S.A.Marques de Hoyos, 10

ES 28027 MadridTel +34 91 3717130Fax +34 91 7427126E-Mail [email protected]

D. G. Bellos & Co. O.E.86, Konstantinoupoleos St.

GR 13671 Acharnai AthensTel +30 10 2409485Fax +30 10 2409486E-Mail [email protected]

SIGURD SØRUM A. S.Postboks 85Jongsasveien 3

NO 1301 SandvikaTel +47 67572600Fax +47 67572610E-Mail [email protected]

INDUSTRA5° Centro Empresarial Sintra-EstorilBloco A3, Estrada de Albarraque -Linhó

PT 2710-297 SintraTel +351 2 1910 95 00Fax +351 2 1910 95 99E-Mail [email protected]

ERICHS ARMATUR ABBox 9144Travbanegatan 8

SE 20039 MalmöTel +46 40 311550Fax +46 40 945515E-Mail [email protected]

MEGA Endüstri Kontrol SistemieriTic. Ltd. Sti.Cetin Emec Bulvari 6.CAD 78.SK.17/18

TR 06460 Övecler AnkaraTel +90 312 4780813Fax +90 312 4780831E-Mail [email protected]

Nordamerika / North AmericaAUMA ACTUATORS INC.4 Zesta Drive

US PA 15 205 PittsburghTel +1 412 7871340Fax +1 412 7871223E-Mail [email protected]

TROY-ONTOR Inc.230 Bayview Drive, Unit 1 A

CA L4N 5E9 Barrie OntarioTel +1 705 721-8246Fax +1 705 721-5851E-Mail [email protected]

IESS DE MEXICO S. A. de C. V.Av. cuitlahuac 1422, Col. Aguilera,Delegacion Atzco.

MX C.P. 02900 Mexico D.F.Tel +52 555 61 701Fax +52 535 63 337E-Mail [email protected]

Südamerika / South AmericaAUMA Chile RespresentativeOfficeAvenida Larrin 6642, Of. 304

CL La Reina Santiago de ChileTel +56 22 77 71 51Fax +56 22 77 84 78E-Mail [email protected]

LOOP S. A.Piedras 1930

AR C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 8612E-Mail [email protected]

Asvotec Termoindustrial Ltda.Rod. Cônego Cyriaco S. Pires, km 01

BR 13190-000 Monte Mor/ SP.Tel +55 19 3879 8735Fax +55 19 3879 [email protected]

Ferrostaal de Colombia Ltda.Apartado Aereo 7384Avenida Eldorado No. 97-03

CO Bogotá D.C.Tel +57 1 4 011 300Fax +57 1 4 131 [email protected]

PROCONTIC Procesos y ControlAutomáticoAv. 10 de Agosto N57-47 y JoséBorrero. Piso 2

EC QuitoTel +593 2 281 0315Fax +593 2 241 9482E-Mail [email protected]

Multi-Valve Latin America S. A.Amador Merino Reyna 496, OF 301

PE San Isidro Lima 27Tel +511 222 1313Fax +511 222 1880E-Mail [email protected]

PASSCO Inc.P.O. Box 36 41 53

PR 00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 77E-Mail [email protected]

SuplibarcaCentro Comercial Carmen, Avenia LaLimpia Local 1-2 # 85-39

VE Maracaibo Edo, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 259E-Mail [email protected]

Afrika / AfricaAUMA South Africa (Pty) Ltd.P.O. Box 1283

ZA 1560 SpringsTel +27 11 3632880Fax +27 11 8185248E-Mail [email protected]

A.T.E.C.5, Road No. 101 Maadi

EG CairoTel +20 2 3599680 - 3590861Fax +20 2 3586621E-Mail [email protected]

Asien / AsiaAUMA (India) Ltd.Plot No. 39-B, II Phase PeenyaIndustrial Area

IN 560 058 BangaloreTel +91 80 8394655Fax +91 80 8392809E-Mail [email protected]

AUMA JAPAN Co., Ltd.1-15-17 kyoumachi, Kawasaki-ku

JP 210-0848 Kawasaki-city KanagawaPref.Tel +81 44 329 1061&1062Fax +81 44 329 1063E-Mail [email protected]

AUMA ACTUATORS (Singapore)Pte Ltd.32, Ang Mo Kio Industrial Park 2 #01

- 02, Sing Industrial ComplexSG 569510 Singapore

Tel +65 6 4818750Fax +65 6 4818269E-Mail [email protected]

AUMA Middle East RepresentativeOfficeP.O. Box 26675

AE SharjahTel +971 6 5746250Fax +971 6 5746251E-Mail [email protected]

AUMA Beijing RepresentativeOfficeRoom 202, Yuanchenxin Building, 12Yumin Road, Madian ChaoyangDistrict

CN 100029 BeijingTel +86 10 8225 3933Fax +86 10 8225 2496E-Mail [email protected]

PERFECT CONTROLS Ltd.Suite 202, Block 1, Hofai CommercialCentre 218 Sai Lau Kok Road

HK Tsuen Wan, KowloonTel +852 24163726Fax +852 24163763E-Mail [email protected]

DONG WOO Valve Control Co.,Ltd.P.O. Box 424-2, Youi Do-Dong, Yeong DeungPo-Ku

KR 150-010 Seoul KoreaTel +82 27 61 62 33Fax +82 27 61 12 78E-Mail [email protected]

AL-ARFAJ Eng. Company W. L. L.P.O. Box 391

KW 22004 SalmiyahTel +965 4817448Fax +965 4817442E-Mail [email protected]

BEHZAD TradingP.O. Box 1123Rayyan Road

QA DohaTel +974 4433 236Fax +974 4433 237E-Mail [email protected]

Sunny Valves and Intertrade Corp.Ltd.232/13 Yen-A-Kart Soi 2

TH 10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 2401095E-Mail [email protected]

Top Advance Enterprises Ltd.2nd Fl., No. 32, Lane 308, Section 3,Ho-Ping East Road

TW TaipeiTel +886 2 27333530Fax +886 2 27365526E-Mail [email protected]

Australien / AustraliaBARRON GJM Pty. Ltd.P.O. Box 79278 Dickson Avenue

AU NSW 1570 ArtarmonTel +61 294361088Fax +61 294393413E-Mail [email protected]

Y000.421/003/en/2.02

WERNER RIESTER GmbH & Co. KGArmaturen- und MaschinenantriebeP. O. Box 1362D - 79373 MüllheimTelFaxE-Mail [email protected]

+49 (0)7631/809-0+49 (0)7631/809 250

WERNER RIESTER GmbH & Co. KGArmaturen- und MaschinenantriebeP. O. Box 1151D - 73747 OstfildernTelFaxE-Mail [email protected]

+49 (0)711 / 34803 0+49 (0)711 / 34803 34

Worm gearboxesGS 50.3 – GS 125.3GS 160 – GS 500Torques up to 360 000 N

Worm gearbox with base and leverGF 50.3 – GF 125.3GF 160 – GF 250Torques up to 32 000 Nm

Spur gearboxesGST 10.1 – GST 40.1Torques up to 16 000 Nm

Bevel gearboxesGK 10.2 – GK 40.2Torques up to 16 000 Nm

Multi-turn actuators SAwith linear thrust units LEThrusts from 4 kN to 217 kNStrokes up to 500 mmLinear speedsfrom 20 to 360 mm/min

Part-turn actuatorsAS 6 – AS 50Torques from 25 to 500 NmOperating times for 90° from 4 to 90 s

Part-turn actuatorsSG 05.1 – SG 12.1Torques from 100 to 1 200 NmOperating times for 90° from 4 to 180 s

Multi-turn actuators SA/SARwith controls AUMATICTorques from 10 to 1 000 NmOutput speeds from 4 to 180 rpm

Multi-turn actuatorsSA 07.1 – SA 16.1 / SA 25.1 – SA 48.1Torques from 10 to 32 000 NmOutput speeds from 4 to 180 rpm

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