102
Velkommen til AUTOMASJONSDAG I regi av Eyde- automasjonsforum og FutureRobotics
Velkommen til AUTOMASJONSDAG
I regi av Eyde- automasjonsforum og FutureRobotics
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Eyde-nettverketbull Etablert 2007bull 11 kjernebedrifter 15 kompetanseleverandoslashrbedrifterbull ca 22 mrd NOK i omsetningbull ca 5600 ansattebull 270 mill NOK aringrlig i FoU (samlet)bull Investert 93 mrd NOK siste 10 aringr
Deler kompetanse
ArbeidspakkeMAT
Prosjektgruppe
ArbeidspakkeINNO
Prosjektgruppe
ArbeidspakkeEnergi
Prosjektgruppa
Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator
ArbeidspakkeAUTO
Prosjektgruppe
I samarbeid med UIA Fagskolen og andre relevante interessenter stoslashttet av Innovasjon Norge
Hovedmaringlsetting bull Regional utviklingbull Styrke bedriftenes innovasjonsevnebull Styrke klyngens posisjon som verdens mest ressurseffektive og
baeligrekraftige prosessindustri
Utvikler kompetanse
Knekker koder
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Eyde-nettverketbull Etablert 2007bull 11 kjernebedrifter 15 kompetanseleverandoslashrbedrifterbull ca 22 mrd NOK i omsetningbull ca 5600 ansattebull 270 mill NOK aringrlig i FoU (samlet)bull Investert 93 mrd NOK siste 10 aringr
Deler kompetanse
ArbeidspakkeMAT
Prosjektgruppe
ArbeidspakkeINNO
Prosjektgruppe
ArbeidspakkeEnergi
Prosjektgruppa
Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator
ArbeidspakkeAUTO
Prosjektgruppe
I samarbeid med UIA Fagskolen og andre relevante interessenter stoslashttet av Innovasjon Norge
Hovedmaringlsetting bull Regional utviklingbull Styrke bedriftenes innovasjonsevnebull Styrke klyngens posisjon som verdens mest ressurseffektive og
baeligrekraftige prosessindustri
Utvikler kompetanse
Knekker koder
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Eyde-nettverketbull Etablert 2007bull 11 kjernebedrifter 15 kompetanseleverandoslashrbedrifterbull ca 22 mrd NOK i omsetningbull ca 5600 ansattebull 270 mill NOK aringrlig i FoU (samlet)bull Investert 93 mrd NOK siste 10 aringr
Deler kompetanse
ArbeidspakkeMAT
Prosjektgruppe
ArbeidspakkeINNO
Prosjektgruppe
ArbeidspakkeEnergi
Prosjektgruppa
Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator
ArbeidspakkeAUTO
Prosjektgruppe
I samarbeid med UIA Fagskolen og andre relevante interessenter stoslashttet av Innovasjon Norge
Hovedmaringlsetting bull Regional utviklingbull Styrke bedriftenes innovasjonsevnebull Styrke klyngens posisjon som verdens mest ressurseffektive og
baeligrekraftige prosessindustri
Utvikler kompetanse
Knekker koder
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Deler kompetanse
ArbeidspakkeMAT
Prosjektgruppe
ArbeidspakkeINNO
Prosjektgruppe
ArbeidspakkeEnergi
Prosjektgruppa
Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator
ArbeidspakkeAUTO
Prosjektgruppe
I samarbeid med UIA Fagskolen og andre relevante interessenter stoslashttet av Innovasjon Norge
Hovedmaringlsetting bull Regional utviklingbull Styrke bedriftenes innovasjonsevnebull Styrke klyngens posisjon som verdens mest ressurseffektive og
baeligrekraftige prosessindustri
Utvikler kompetanse
Knekker koder
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
ArbeidspakkeMAT
Prosjektgruppe
ArbeidspakkeINNO
Prosjektgruppe
ArbeidspakkeEnergi
Prosjektgruppa
Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator Prosjektkoordinator
ArbeidspakkeAUTO
Prosjektgruppe
I samarbeid med UIA Fagskolen og andre relevante interessenter stoslashttet av Innovasjon Norge
Hovedmaringlsetting bull Regional utviklingbull Styrke bedriftenes innovasjonsevnebull Styrke klyngens posisjon som verdens mest ressurseffektive og
baeligrekraftige prosessindustri
Utvikler kompetanse
Knekker koder
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Knekker koder
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
helliphellipfordi vi maring vinne V E R D E N S M E S T E R S K A P E T
hver dag
Eyde-nettverketKunnskapsnav for baeligrekraftig prosessindustri
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
EYDE Zero Waste
EYDE Miljoslashanalyse
EYDE Biokarbon
Energimiks
Utvinning amp transportav raringmaterialer
Pakking Transport og bruk av produkter
Utslipp til jordluft vann
SidestroslashmmerBi-produkter
EYDE Livssyklus
EYDE Fremtidens materialer
EYDE High Intensity Processes
EYDE Industrial internet
EYDE Spillenergi
EYDE Kompetanse
Eyde Miljoslashprogram
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Tyskland Industri 40
UKGovernmentalindustrial strategy
US Innovative ManufactoringInitiative
EU STOA Technology AssessmmentProject
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Industrie 40
Integration of software sensor and communications in cyber-physical systems requiring extremely different skills and knowledge from the workers-
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Future Robotics =Norsk Industrie 40-strategi
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Beckhoff Automation New Automation Technology
Einar Braringthen
Managing Director
Beckhoff Automation AS
einarbbeckhoffcom
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Beckhoff Automation
Hovedkvarter Verl Tyskland
Ansatte globalt 2800
Antall ingenioslashrer 950
Lokasjoner I Tyskland 12
Beckhoff datterselskaper 32
Beckhoff distributoslashrer world wide70
Omsetning 2013 435 millioner euro
Omsetning 2014 514millioner euro
Beckhoff Norge
Hovedkontor Toslashnsberg
Lokale kontor 1
Ansatte 6
Omsetning 2013 104 MNOK
Omsetning 2014 145 MNOK
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Feltbuss Integrasjon
bull Lightbus
bull DeviceNet
bull CanOpen ( RAW )
bull Profibus
bull ASInterface
bull Modbus RTU
bull Interbus
bull CC-Link
bull ControlNET
bull Sercos
bull RS232 RS485
bull USB
bull Fipio
bull TTY 20mA Current Loop
bull KNX
bull LON
bull DALI
bull M-Bus
bull MP-Bus
bull EnOcean
bull SMI
bull DMX
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Industriell Ethernet Integrasjon
IEC 61850
IEC 60870-5-104
OPC UA
BACnetIP
bull EtherCAT
bull ProfiNET
bull EthernetIP
bull Sercos 3
bull ModbusTCP
General process interface (fieldbuses Ethernet)
DrivesIO modules
IO modules Drives
DrivesIO modules
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
The Missing Link
Automation in education
Colleges and Universities tuned in hours
Look for trends in the industry
Use vendors and suppliers of automation technology
also for non benefit projects ( Bachelor )
Update control system platforms to various needs and
integrate different technology
Investments needed for technology and schooling
Industry 40 ( look to its OWL )
Where is the Bachelors and Masters beiing reqruited
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
From PLC to PC based Control
The history
60s
1st PLC founded by Dick Morley
laquoThe father of PLCraquo
70s
Wire logic
NOR 1
Early PLCs were designed to
replace relay logic systems
DCS for process industry
Proprietary programming panels
httptheplctutorcomhistoryhtml
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
From PLC to PC based Control
-80s
Siemens Asea Rockwell Schneider
leading PLC vendors still proprarity
solutions lot of new PLC products
provided by distributors ( Elteco etc )
Beckhoff foundation 1980 PC based
controls introduced 1986
1st HMI SCADA products released
with native drivers to different PLC
vendors ( mainly Dos and Unix )
Modbus becomes a common
standard for different equipment in the
field based upon RS485 etc
Beckhoff introduces Lightbus as a
fieldbus
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
From PLC to PC based Control
- 90s
Windows becomes accepted in the automation
industry ( from Win 31 ndash NT )
SCADA systems accepted in many different branch
segments
The OPC Foundation started in 1994
The Fieldbus war ( Profibus DeviceNET CAN )
Ethernet becomes usual in communication between
PLCs and SCADA ( mainly Modbus TCP )
Beckhoff Wago and Phoenix Contact new vendors
on bus terminals
ABB returns and become a world wide supplier
Soft PLC vendors based on IEC 61131-3 standard TwinCAT IEC 61131 PLC
Real-time Windows NT
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
From PLC to PC based Control
2000-2010
PLCs with gateway solutions to MES systems
More intelligence on IO level
Beckhoff introduces Embedded PCs with Real time
PLC ( the opposite way than Soft PLC architecture )
EtherCAT founded 2003
Industrial Ethernet brings Ethernet down to field level
Industrial PCs accepted in several segments
Open scalable architecture brings different
fieldbuses and IE together in same control system
Beckhoff integrates TwinSAFE PLC in IO modules
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
From PLC to PC based Control
2010 ndash Today
HMI Scada products on new modern
platforms ( HTML5 )
2nd generation vendors presents new
scalable platforms for all kind of
automation
BACnet becomes a defacto standard for
Building Automation
ETG as a global group with 3 200
members ww
Industrial PCs with multicore ( eg C6670
with 24 cores )
Integration PC PLC MatlabSimulink
Industry 40 becomes a political case
moving sensor data to the Cloud
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Latest News Industry 40 ( 090420115 1035 )
Industry 40 becomes a political case ( and IoT ) RAMI40
Reference Architecture Model Industry40 1 report from the
Ecomy minister in Germany 14 april
httpenwikipediaorgwikiIndustry_40
OPC UA for IoT and Cloud
Microsoft with bridge OPC UA for moving sensor data to the
CloudStefan Hoppe joins the OPC Foundation as the OPC Vice President
02042015
Stefan Hoppe studied electrical engineering at the University of Dortmund Germany In
parallel he worked on automatic guided vehicles (AGVs) at Fraunhofer Institut IML
Dortmund Since 1995 he has worked for BECKHOFF Automation starting as a
software developer in the TwinCAT software group
httpsopcfoundationorgnewsopc-foundation-newsstefan-hoppe-joins-opc-foundation-
opc-vice-president
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
New Automation Interface
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
IEC61131-3 Founded 1993
Standards
LD Ladder
FBD Function Block Diagram
IL Instruction List
SFC Sequential Function Chart
ST Structured Text
CFC
CFC Continued Function Chart
- C C++
Reference httpenwikipediaorgwikiIEC_61131-3
UML Unified Modeling Language for IEC61131 +
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Automation in all fields
httpgullblyantennoarchive2014categories175
httpgullblyantennoarchive2014submissions5648
httpkreativtforumnokonkurransergullblyanten20130
2gullblyanten-2
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Martin Rostan
Executive Director
EtherCAT Technology Group
Head of Technology Marketing
Beckhoff Automation
mrostanethercatorg +49 911 540 56-11
11 Years of EtherCAT
- Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Agenda
1 Bus System and Control Architecture
2 EtherCAT Technology Group
3 EtherCAT ndash A world Standard
4 The Success Factors
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Bus System and Control Architecture
The Bus System is the Core of the Control Architecture
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Controller
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Central vs distributed control technology ndasha matter of philosophy
Feb 6 2015 11 Years of ETG - Establishing a World Standard
- Slow Bus Technologies demand distributed controls
- Super Fast Bus Technologies enable centralized controls
Source PC Control Magazine 32004
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG the first 11 Years
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
ETG Milestones
Feb 6 2015
2003
EtherCAT introducedby Beckhoff
ETG founded
2005
Safety overEtherCAT
2007
EtherCAT isIEC Standard
2009
Member 1000
Test Centers in Germany + Japan
2011
EtherCAT Interface in Standard microP
2013
Test Center in China
Member 2500
11 Years of ETG - Establishing a World Standard
2014
Test Center in North America
Chinese Standard
Member 3000
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Introduced SPSIPCDrives Nov 2003
Feb 6 2015
33 ldquoFounding Membersrdquo
Fronius Logo missing11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Countries in which ETG Roadshows took place
Feb 6 2015 11 Years of ETG - Establishing a World Standard
ETG Member Country w Roadshow
ETG Member Country
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology GroupFeb 6 2015
eg EtherCAT Roadshow in China
Shanghai
China 2012 600 Participants
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT IECISO Standard 2007
2005 20062004 20072003
SC65C WG11
1st Meeting
EtherCAT
presented
HMI 2003
ETG now
IEC Liaison
Partner
EtherCAT
spec published
IECPAS 62407
IEC 61784-2
1st CDIEC 61784-2
CDVIEC 61784-2
2nd CDIEC 61784-2
FDIS
ETG
founded
SPS 2003
SC65C MT9
1st Meeting
IEC 61158-300hellip600
CDV
IEC 61158-300hellip600
FDIS
Inte
rna
tio
nal S
tan
da
rd
IEC 61800-7
CDVIEC 61800-7
FDIS
SC22G WG101st Meeting with
ETG Expert Participation
IEC 61800-7
2nd CD
TC185 SC5 WG5
EtherCAT
Proposal
ISO 15745-4
DAmd2
NP
ISO 15745-4
DAmd2
DIS
ISO 15745-4
DAmd2
FDIS
International
Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group Structure
Feb 6 2015
ETG HeadquartersGermany
ETG OfficeNorth America
ETG RegionalCommittee Korea
ETG OfficeChina
ETG OfficeJapan
ETG Office Korea
ETG Membership AssemblyETG Members
Task Forces (TF)Technical Working
Groups (TWG)ETG RegionalCommittee Japan
Marketing Committee (MC)
Technical Committee(TC)
CiA402 Drive Profile
Device amp Network Description
Conformance
Semiconductor
FDTDTMEAP
Master Classes Safety
Vision Sensor
Technical Advisory Board (TAB)
EtherCAT Test Center(ETC)
Kyoto Japan
EtherCAT Test Center(ETC)
Nuremberg Germany
EtherCAT Test Center(ETC)
Beijing China
EtherCAT Test Center(ETC)
Savage USA
Board of Directors
Executive
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group 11 Years of ETG - Establishing a World Standard
EtherCAT Versioning
Feb 6 2015
There is only one
EtherCAT Version
not one every yearhellip
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT
a World Standard
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
0
500
1000
1500
2000
2500
3000N
ov-
03
Feb
-04
May
-04
Au
g-0
4N
ov-
04
Feb
-05
May
-05
Au
g-0
5N
ov-
05
Feb
-06
May
-06
Au
g-0
6N
ov-
06
Feb
-07
May
-07
Au
g-0
7N
ov-
07
Feb
-08
May
-08
Au
g-0
8N
ov-
08
Feb
-09
May
-09
Au
g-0
9N
ov-
09
Feb
-10
May
-10
Au
g-1
0N
ov-
10
Feb
-10
May
-11
Au
g-1
1N
ov-
11
Feb
-12
May
-12
Au
g-1
2N
ov-
12
Feb
-13
May
-13
Au
g-1
3N
ov-
13
Feb
-14
May
-14
Au
g-1
4N
ov-
14
ETG Membership Development
Feb 6 2015
Nov 2013 ndash Nov 2014
+ 409
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
ETG Membership as of Feb 4 2015
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
10
20
30
40
50
60
70
80
90
100
Germany Europe wo Germany America Asia ROW
ETG Membership Distribution
Feb 6 2015 11 Years of ETG - Establishing a World Standard
EtherCAT Technology Group
a truly Global Organization
Germany
Europe
wo Germany
America
Asia
33
members~ 3000
members
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
EtherCAT Drive Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT drives as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
EtherCAT Master (Controller) Vendors
Feb 6 2015 (Vendors that ship or have announced EtherCAT master devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
EtherCAT IO Vendors
Feb 6 2015
bull ABB
bull Ackermann
bull ACS Motion Control
bull ADDI-DATA
bull Adlink
bull AFT Fahrzeugtechnik
bull Algo System
bull Amoy Dynamics
bull Anca
bull AutomationX
bull BampR
bull Balluff
bull Baumuumlller
bull BBH
bull Beckhoff
bull Belden
bull Berghof
bull Brunner Elektronik
bull Bosch Rexroth
bull CEC
bull Cosworth
bull CREVIS
bull CSM
bull Deif
bull DEWESoft
bull Dina Elektronik
bull dSPACE
bull Eckelmann
bull elobau
bull esd
bull Festo
bull Gantner
bull GE Intelligent
Platforms
bull Gefran
bull Grossenbacher
bull HBM
bull Helmholz
bull IDS
bull ImcAdditive
bull ISAC
bull IXXAT
bull Jaumlger Messtechnik
bull Jetter
bull Jumo
bull KEB
bull KEBA
bull Keyence
bull kk-electronic
bull Knestel
bull Kolektor Synatec
bull Kollmorgen
bull Kuhnke
bull Lenze
bull M-System
bull MaVi
bull Messung
bull NEXCOM
bull MicroControl
bull MicroinnovationsEaton
bull Mikrap
bull MKS Instruments
bull MKT Systemtechnik
bull MSC
bull MTT
bull Murrelektronik
bull M-System
bull National Instruments
bull NCT
bull Omron
bull Panasonic SUNX
bull Pilz
bull Phoenix Contact
bull Power Instruments
bull Prima Electro
bull Renesas
bull Schaeffler Engineering
bull Schweitzer Engineering
Laboratories SEL
bull SERAD
bull SEW Eurodrive
bull SIPRO
bull Shanghai Xinhua
bull SHF
bull SMC
bull SOFTLINK
bull Sontheim
Industrie Elektronik
bull TETRA
bull TexComputer
bull TR Elektronik
bull Turck
bull UFG Elettronica
bull Unidor
bull Unitro
bull VIPA
bull Wachendorff
bull WAGO
bull Watlow
bull Weidmuumlller
bull Wenglor
(Vendors that ship or have announced EtherCAT IO devices as of 012015 Not all products shipping yet)11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT Chips from Multiple Sources
Feb 6 2015
ESC1020
Alterareg Cyclonetrade-IIP-Core for
Alterareg
Cyclonetrade-II
Beckhoff reg
ET1100
Beckhoff reg
ET1200
Hilscher
netXreg 100500
Hilscher
netXreg 50
IP-Core
Xilinxreg
Spartantrade-3
IP-Core for
Alterareg
Cyclonetrade-III
IP-Core for
Xilinxreg
Spartantrade-6
IP-Core for
Alterareg
Stratixtrade-IV
IP-Core for
Alterareg
Cyclonetrade-IV
IP-Core for Xilinxreg Kintextrade-7
IP-Core for Alterareg Stratixtrade-V
IP-Core for FPGA of
Intelreg Atomtrade E6x5C
TIs Sitaratrade
microP family
Hilscher
netXreg 51526
IP-Core for
Xilinxreg
Artixtrade-7 + Zynctrade
Renesas
R-IN32M3-EC
Anybus
NP40
IP-Core for
Alterareg Cyclonetrade-V
11 Years of ETG - Establishing a World Standard
Innovasic
Fido5000
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
EtherCAT SPSIPCDrives eg Hall 7
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Member
Member with EtherCAT Product
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 1 The Technology itself
Feb 6 2015
EtherCAT Performance Breakthrough
11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
Ethernet Frame Payload min 46 Bytes
1 Industrial Ethernet Bandwidth Utilization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Minimum Ethernet Frame 84 Bytes
Example with 4 Bytes Process Data (32 IO) 484 =
475 Application Data Ratio
Ethernet HDR
14 Bytes
Process
Data
Process Data eg 14 Bytes
FCS
CRC
4 B
Interpacket
Gap
14 Bytes
ge 84 Bytes regardless which Protocol
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
Stack Performance Comparison (I)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Stack performances of the Ethernet technologies differ substantially due to the different complexity of the stacks
bull Softing a German specialist for field bus technology published the following comparison of the stack delay times
bull All three protocols were implemented on the same hardware (interface board with FPGA + Softcore CPU) and by the same team so they are indeed comparable
Stack Time Profinet IO EthernetIP EtherCAT
Average 058 ms 189 ms 011 ms
Max 074 ms 296 ms 018 ms
Min 054 ms 123 ms 005 ms
Source bdquoEiner fuumlr alle Flexible Real-Time-Ethernet Anschaltung mit FPGAldquo
messtec drives Automation Real-Time Ethernet Sonderheft 2010 by Frank Iwanitz
Business Development Manager Real-Time Ethernet at Softing GmbH Munich Germany
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
0 05 1 15 2 25 3
Profinet IO
EthernetIP
EtherCAT
EtherCAT (SSC)
Min
Max
Average
Stack Performance Comparison (II)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Softing stack performance data shown in a diagram + Beckhoff EtherCAT Slave Stack Code (SSC)
SSC Stack Delay time measured on EL9800 EtherCAT Evaluation Kit
using the 10 Mhz Serial Process Data Interface and a 40 MHz
16 Bit PIC CPU 2 Byte Output Data min 15micros max 20micros
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
3 Industrial Ethernet Switch Delays
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Almost all Switches use bdquoStore amp Forwardldquo
Line Topology means cascaded Switches
Substantial accumulated delay and jitter even
without buffer delay (if switches are idle)
Typical Store amp Forward Delay per switch Frame length (7hellip122micros) + 3micros
Example Full frame 20 nodes in line topology 25 ms
Internal Switches
Internal
SwitchSwitchSwitch
Internal
Switch
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
Ethernet for Real-Time Communication
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Quote bdquoRT in Profinet provides similar
Real-Time properties like Profibusldquo
Source Profibus Internationalhttpwwwprofibusorgplindexphpoption=com_docmanamptask=doc_viewampgid=28
Quote bdquoWhen tested up to 80 percent
network bandwidth utilization using both
managed and unmanaged switches the
system managed 16 position configured
axes with an 8 ms coarse update rate ldquo
Source Rockwell Automation White Paper
ldquoScalability-The Best Approach to Changerdquo Aug 2012httpliteraturerockwellautomationcomidcgroupsliteraturedocumentswpia-wp002_-en-ppdf
20ms
8ms
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT highest Performance
The fastest Industrial
Ethernet Technology
bull 1000 distributed digital IO in 30micros
bull 100 Servo-Axis every 100 micros
bull EtherCAT directly to the IO Slice no Sub-Bus
bull Optimal Usage of the Standard Ethernet Port in the
Controls no extra hardware
bull Reason for this Unique Performance
The EtherCAT Functional Principle
(Ethernet on the Fly)
Feb 6 2015 11 Years of ETG - Establishing a World Standard
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
Functional Principle Ethernet ldquoon the Flyldquo
Feb 6 2015 11 Years of ETG - Establishing a World Standard
bull Efficient Typically only one Ethernet Frame per Cycle
bull Ideal Bandwidth Utilization for maximum Performance
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
copy EtherCAT Technology Group
EtherCAT resolves the Performance Problems
Feb 6 2015
Main Performance Problems
1 Bandwidth Utilization
2 Stack Delays
3 Switch Delays
Resolved
Resolved
Resolved
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factor Performance
Feb 6 2015
Example Robotics
Kuka Robotics Germany
Kuka Robots are driven by EtherCAT and Safety over EtherCAT
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT powered Kuka Robot vs Timo Bollhellip
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Changi Airport Singapore
ldquoKinetik Rainrdquo Sculpture by MKT GmbH Munich Germany
Feb 6 2015
Field 1 out of 2
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
Decisive Factors Synchronization
ldquoKinetik Rainrdquo Sculpture
1216 Axis in total
192hellip208 per EtherCAT Segment
Feb 6 2015
Field 1 with 608 Axis Field 2 with 608 Axis
2 ms ~ 10 bus load
2 ms
11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
EtherCAT is the Engineers Choice
Convincing Functional Principle leads to
bull Best Performance
bull Most Flexible Topology
bull Precise Synchronization
bull Low Costs
bull Ease of Use
bull Advanced Diagnostics
bull Simple Implementation
Feb 6 2015 11 Years of ETG - Establishing a World Standard
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 2 The Team
Feb 6 2015 11 Years of ETG - Establishing a World Standard
Dr Guido
Beckmann GER
Andrea Bock
GER
Bin (Beryl) Fan
CHN
Oliver Fels
GER
Florian Hammel
GER
Florian Haumlfele
GER
Rainer Hoffmann
GER
Liliane Huumlgel
GER
Dr YanQiang Liu
CHN
Prof Dr Yong-Seon
Moon KOR
Masanori Obata
JPN
Thomas Rettig
GER
Martin Rostan
GER
Joseph P Stubbs
USA
Key Yoo
KOR
Makiko Hori
JPN
Fengjiao (Jojo) Fu
CHN
Geng Cheng
CHN
Christiane Heubusch
GER
Michele Beers
USA
Burkart Lingner
GER
Dr Karl Weber
GER
Emma Lee
KOR
Alessandro Figini
GER
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
1 Bus System and
Control
Architecture
2 EtherCAT
Technology Group
3 EtherCAT ndash A world
Standard
4 The Success
Factors
copy EtherCAT Technology Group
The Success Factors 3 Beckhoff
Feb 6 2015
Invented EtherCAT
Decided to make it truly open
Provides the resources ndash and the freedom
ndash to promote and maintain the technology
11 Years of ETG - Establishing a World Standard
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
GE Healthcare Lindesnes Strategy
for Computerized Systems
Eyde Automasjonsforum
UiA Grimstad 12 mai 2015
Dr-Ing Joachim Schmidt
Teknologileder GE Healthcare
joachimschmditgecom
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Integrated
To deliver the Breakthrough objectives
it is requisite to pursue a roadmap
towards AUTOMATION amp INTEGRATION
addressing CostBenefit assuring required
Regulatory Compliance
Automatic Automatic
Vali
da
ted
Vali
da
ted
Some systems will probably
remain laquountouchedraquo due to
cost benefit reasons
2015 2020 - 25
GE Healthcare Lindesnes Strategy for Computerized Systems
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
GE Healthcare Lindesnes Strategy for Computerized Systems
The development of novel technologies is affecting life more and more
We are at the beginning of a new step ndash the 4th Industrial Revolution
Slides from rdquoIndustry 40 ndash the German vision for advanced manufacturingrdquo
Prof Dr Detlef Zuumlhlke Scientific Director German Research Center for Artificial Intelligence
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
The ANSIISA 95 standardization distinguishes five levels (0-4) in manufacturing
Level 0 The physical production process
Level 1 Sensing and manipulating the production process
Level 2 Monitoring supervisory control and automated
control of the production process
Level 3 Work flow recipe control to produce the
desired products Maintaining records
and optimizing the production process
Level 4 Establishing the basic plant schedule ndash
production material use delivery
and shipping
A Level 5 (not ISA 95) can be added to reflect
recent trends
Level 5 Big Data
Level 0 The Physical Manufacturing Process
ANSI ndash American National Standardization Institute
ISA ndash International Society of Automation
ERP - Enterprise Resource Planning
MES ndash Manufacturing Execution System
DCS ndash Distributed Control System
Lindesnes Strategy for Computerized Systems
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Level 5 Big Data
Level 0 The Physical Manufacturing Process
Catch data and
report (SPC +++)
SPC ndash Statistic Process Control
IoT ndash Internet of Things
DCS ndash Distributed Control System
MES ndash Manufacturing Execution System
Potentials for future
development of data
processing
capabilities
IoT
Inte
rnet o
f thin
gs
Mobile Devices
Lindesnes Strategy for Computerized Systems
High Order Priorities
A Improve SAP deployment on Level 4Seek to replace current distributed systems (Order to Paym ++)
B Consolidate DCS strategy on Level 12Smart operation of aging systems towards replacement
(avoid use of Gold Standards)
C Implement MES functionalityand connect with level 012 and level 4 if feasible
D Identify and implement mobile devices IoT amp
Big Data opportunities (start with maintenance instrumentation and operation)
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
High Order Priorities
E Identify and implement mobile devices IoT amp
Big Data opportunities
Non validated systems (eg larger parts of condition based maintenance)
are an obvious area to start with
IoT (in connection with Big Data and tools for reportingevaluation) is
expected over time to become a threat for traditional and proprietary
DCS systems (as well as a threat for ERP or MES instances)
Validation demands seem currently to be a obstacle for a pharmaceutical
application However it is expected that generic approaches for validation
strategies for such technology will be developed
There should be an annual
workshop evaluating to replace
parts of DCS structures
(alternatively to evaluate whether
IoT has developed sufficiently
far to start a DCS replacement
feasibility study ndash especially when
new systems are implemented or
in case of major replacements)
Slides from Emerson Process Management
GE Healthcare Lindesnes Strategy for Computerized Systems
Wifi ZigBee
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Requirements for employees skills
All employees all departments regardless discipline
will be affected by the ongoing IoT development
The organization should have explicit focus on
- Technological expertise (equipment systems
data protocols databases statistical methods
+++)
- GMP compliance is another very critical criterion
for a pharmaceutical API producer
To underestimate requirements would end in a
critical ldquoout of compliancerdquo situation
To overestimate requirements would result in negative business cases (stop implementation) waste of time amp money
on ldquoover-validationrdquo and weaken long term competitiveness
All departments are responsible for their long term competence plans which are shown as a part of their annual GoalsampObjectives workflow
Lindesnes Strategy for Computerized Systems
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
76
2015-05-12
Eyde Workshop hos UiA
Farsund Aluminium Casting AS
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
77
Aug 1995 - Joint venture established - Alcoa-CMI Jun 1996 - Start of Construction Jan 1998 - Start of Production (SOP) to Volvo (S80) Aug 1999 - Alcoa take over - establish AAC Sep 1999 - QS-9000 certified Dec 1999 - SOP Jaguar Mar 2000 - ISO-14001 certified May 2001 - SOP BMW Apr 2005 - SOP Saab May 2006 - SOP Bentley Aug 2006 - ISOTS 16949 certified Dec 2006 - SOP KTM Motorcycle Feb 2007 - Tomra Recycling Nov 2007 - Monomoy take overndash establish CTF Apr 2008 - SOP PSA Jun 2008 - SOP Ferrari Jan 2009 - Bankruptcy Apr 2009 - SOP Porsche Jul 2009 - FAC ndash established Feb 2010 - Re-certified ISOTS16949 amp ISO14001 Jul 2012 ndash SOP Benteler (Land Rover) 2012 ndash ldquoBenteler Group take overrdquo Jun 2013 ndash SOP Daimler
HISTORICAL HIGHLIGHTS
ldquoFACrdquo
2015-05-12
Eyde Workshop hos UiA
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
78
Aluminum VRCPRC stoslashping
Lavtrykk stoslashping (LPDC) maskinering amp montering
Sikkerhetskritiske bildeler
Produksjonssted Farsund Vest-Agder
Fakta
~ 350 anshoste
Fabrikklokale ~23000 m2
ISO 14001 amp TS 16949 sertifisert
Stoslashpelegeringer A356 amp F356 (AlSi7Mg)
Produkt
Chassis komponenter ldquoKnuckles Control Arms Subframes Nodes Brackets Housings Wheel Hubsrdquo
rdquoIngenioslashrbragden 2011rdquo
Farsund Aluminium Casting AS
2015-05-12
Eyde Workshop hos UiA
rdquoEuropean
Aluminium
Award 2010rdquo
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
79
Bil-modeller
BMW Mini
BMW 1 Series
BMW 3 Series
BMW 5 Series
BMW 7 Series
Porsche Panamera
Porsche 911
Daimler (Mercedes) S Class
Daimler CL
Jaguar Land Rover
Range Rover
Range Rover Sport
Ferrari California
Ferrari F14 platform
Bentley Continental GT
2015-05-12
Eyde Workshop hos UiA
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
80
FAC
BMW E6X amp L6 Family RLCA
Customer BMW
Application 5- 7- Series
Part Weight ~35 kg
SOP 2001
Volvo Rear Crossmember
Customer Volvo
Application S80 V70 S60
Part Weight ~18 kg
SOP 1998
Peugeot X7 RUCA amp Link Arm
Customer PSA
Application 407
Part Weight 61 lb
SOP 2008
Mini Trailing ArmCustomer BMW
Application Mini 2WD
Part Weight 42 kg
SOP 2007
Sub Frame and Cradle
Customer Jaguar Cars
Application X100 amp X300
Part Weight 142 kg
SOP 2002
Ferrari F149 RLCA
Customer Ferrari
Application F149
Part Weight 32 kg
SOP 2008
Tomra Granulhosor
Customer Tomra
Application Housings amp Rotor
3 Parts Weight 54 kg
SOP 2007
Porsche Rear Subframe
Customer Porsche
Application Panamera
SOP 2009
Weight 163 kg
2015-05-12
Eyde Workshop hos UiA
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
81
Metalltransport amp behandling
(Stoslashpelegeringer A356 amp F356 ~ AlSi7Mg)
12 t
2 t
Metallpumpe
avgassing og
filtrering
Mottaksovn
Avgassing amp
filtrering Metall-
pumpe
1 t
Transport-
digel
Stoslashpelinje
Holdeovn
Stoslashpedigel
Metallrenne
5 ndash 100 m
2015-05-12
Eyde Workshop hos UiA
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
82
1
6
5
4
3
2
7
8
9
1 Sandkjerne
2 Stoslashping
3 Sand utbanking
4 Rensingbearbeiding
5 Roslashntgen (ADR)
6 VB rack opplasting
7 Varmebehandling
8 Sprekk- amp
dimensjonskontroll
9 Pakking amp skipning
Prosesstrinn
Porsche Panamera HAT ~ Produksjons layout
2015-05-12
Eyde Workshop hos UiA
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
83
83
Metall levering Sand kjerne Stoslashping
Sprekk analyse
(100)
Pakking
Skipning
Varmebehandling
(Inn- amp Utherding)
Rensing
Roslashntgen ldquoADRrdquo
(100)Maskinering
Vasking amp
Montering
Skipning til kundeDimensjons-
kontroll (CMM)
Sand utbanking
ldquoAutomhosisk stoslashpecellerdquo
Porsche Panamera HAT ~ Prosesstrinn
2015-05-12
Eyde Workshop hos UiA
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
84
Nye investeringer i perioden 2013-2015 hvor Roboter inngaringr
2015-05-12
Eyde Workshop hos UiA
4 stk Sandkjerne Maskin
2 stk Sandreclaim
ldquoSupermarkedrdquo ~ Hoslashydelager
11 stk GEN 30 Stoslashpemaskiner
6 stk GEN 20 Stoslashpemaskiner
6 stk ldquoCore Knock Outrdquo
Maskineringssenter mrobot
9 stk Bearbeidingsceller mroboter
7 stk roslashntgenceller mrobot
7x2 stk Varmebehandlingsovner
Sprekkanalyse (FPI)
CMM ndash dimensjonskontroll
Laborhosorier og vdlverksteder
FAC har oslashkt fra ~50 til ~80
ABB roboter paring under 2 aringr
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
85
laquoSupermarkedraquo med 2 stk roboter
2015-05-12
Eyde Workshop hos UiA
Nytt hoslashydelager med plass til over 700 paletter
Maks 30 sek for aring bringe en palett med sandkjerne til hengebane transportsystem
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
86
Eksempel paring bearbeidings- amp roslashngtenceller med 9 stk roboter
Denne bearbeidingscellen har kapasitet til aring rense en stoslashpt del hvert 40 sek ved
hjelp av 7 roboter en trimpresse sagfresbor og CNC maskin
Etter bearbeiding blir dele roslashntgenkontrollert vha 2 roboter og en operhososlashr
2015-05-12
Eyde Workshop hos UiA
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
87
Eksempel paring bearbeidingscelle med 5 stk roboter
bull Denne cellen laquorenserraquo stoslashpt del direkte fra stoslashpemaskin ved hjelp av 5 stk Roboter
Cellen inneholder ogsaring vannkar bandsag og to sagfres celler
bull Etter bearbeiding blir delene automatisk pakket i kasser vha Robot
bull Manuell innmating og bruk av vision kamera for gjenkjenning av del sikrer korrekt
griping av del for videre prosessering vha Robot
2015-05-12
Eyde Workshop hos UiA
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
88
Bruk av robot hvorfor amp hvordan
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Hvorfor
bull Fjerne tungt ogeller miljoslashmessing krevende arbeid
bull Hoslashyt produksjonstempo automhosiserte omgivelser
bull Krav til stor noslashyaktig og repeterbart arbeid
bull Stor driftsikkerhet med dagens roboter
Hvordan
bull Start paring et sentralt sted ndash laquolavt hengende fruktraquo
bull Skaff kompetanse for aring sikre en god start
bull God kontakt med robot leverandoslashr
bull Start tidlig med opplaeligring av vedlikeholdspersonell
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
89
Bruk av robot utfordringer amp muligheter
Dagens stoslashpemaskin
Gen 30 med ABB robot
2015-05-12
Eyde Workshop hos UiA
Utfordringer
bull God redskapergripere som roboten kan bruke stabilt
bull Standardisering av utstyr og styringsprogram
bull God opplaeligring av brukere
Muligheter
bull Tanken varingr er ofte den begrensende faktor
bull Ubemannet produksjon
bull Eksempler transport verktoslashystyring vision
overvaringking etc
bull I fremtiden vil robotene kunne sammarbeide med en
operatoslashr eller arbeide alene (laquomaringnelandingraquo)
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
90
Takk for oppmerksomheten
wwwfacno
wwwbentelercom
Farsund Aluminium Casting -gt Benteler Automotive Farsund
2015-05-12
Eyde Workshop hos UiA
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Program
bull 0900 Velkommen v Helene Fladmark fra Eyde-nettverket
bull 0930 Industri 40 v Einar Braringthen fra Beckhoff
bull 1015 Pause
bull 1030 Bedriftscasebull GE Healthcare
bull Farsund Aluminium Casting
bull 1130 Lunsj
bull 1230 Workshop v Soslashren Kragholm prosjektleder FutureRoboticsbull Hvor er vi - Robotic Readiness Level
bull Hvor oslashnsker vi aring vaeligre i 2020
bull 1400 Oppsummering og avslutning vSoslashren Kragholm
bull 1430 Omvisning paring mekatronikk-lab hos UiA
Eyde-nettverket fortsetter med separat workshop fra 1430 til 1630
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Hva er Future Robotics
Regionalt 2-aringrig prosjekt finansiert av SKF
Maringl felles kompetanseloslashft for industrien paring Agder i automasjon og robot
Alle er med EYDE DIGIN Lister Alliance NODE SINPRO STN samt UiA Teknova og AF
Aktiviteter Future Robotics er en kompetanse-plattform for deling av informasjon og kompetanse samarbeid og prosjektgenerering
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Robotic Readiness Level
Inspirert av Technology Readiness Level som brukes av NASA EU i H2020 osv
Robotics Readiness Level skal brukes kvalitativt til aring tydeliggjoslashre bedriftenes behov
Brukes som et redskap i bedriften og i klyngeneFoU-miljoslashene til aring utvikle de rette tiltakene for bedriftenes behov
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
De otte parametere i RRL
1 Teknologi2 Investering i utstyr (robotPLS etc)3 Investering i automatiseringskompetanse4 Kompetanse5 Menneskelige faktorer innstilling6 Erfaring industrirobot7 Erfaring automasjonsutstyr (Saeligrutviklede loslashsninger automatisertdelautomatisert CNC PLS samlebaringnd og lignende)8 Arbeidskraft
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Teknologivoucher
Utdeles til bedrifter og giver rett til to timers raringdgivningFoU-raringdgivning av kompetente raringdgivere og forskere knyttet til Future Robotics
Future Robotics finansierer timene
Naringr man deltaker i RRL er faringr man automatisk tilbudt Teknologivoucher
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Workshop
4 grupper ndash en leder ndash en fra FR-teamet
En time - C4 095 (24 plasser) + C4 043 (14 plasser) + seminarierommet + kantinen
Fem minutters presentasjon fra kl 14
Hva skal der til for at regionen blir blant de beste paring automasjon og robot
Hvor skal regionen vaeligre i 2020
Konkrete tiltak til oppfoslashlgning kan vaeligre
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
Stoslashttesposlashrsmaringl
Automasjonsrobot robust bedrift ndash hva er det
Hvilke ting maring legge til rette for implementering
Er industri 40 et kortsiktig eller langsiktig maringl
Hvilke teknologimiljoslasher eller FoU-miljoslasher har kompetansen
Har din bedrift dedikerte fagfolk paring dette
Kan man samarbeid om automasjon
Paring tvers av industri og konkurranse
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
ROBOTICS READINESS LEVEL
Gruppe 1Fabian Aaberg Andersen
Bjoslashrn Saltermark
Jim Hugo Berentsen
Vidar Fidje
Oslashivinn Bruce
Jan Ove Loslashland
Paul Ivar Landa
Boslashrre Larsen
Geir Fiskebekk
Rachel Funderud Syrtveit
Runar Skagestad
Torbjoslashrn Engedal
Thore J Soslashrensen
Aringslaug Groslashvlen
Helene Fladmark
Rune Svestoslashl
Magne Daringstoslashl
Terje Hovland
Rob Dekker
Vidar Eiken
Christoffer Joslashrgenvaringg
Ellen M Olsen
Morten Kollerup Bak
Knut Berg Kaldestad
Gruppe 3Soslashren Kragholm
Arnfinn Aurebekk
Marie Soslashraker
Joachim Schmidt
Rune Loslashkling
Steinar Sjoslashberg
John Magne Revheim Joslashrgensen
Marit Dolmen
Jon Sverre Andersen Feyling
Kristian Kristoffersen
Espen Oland
Stig Robert Gjertsen
Raymond Johnsen
Sigmund Vik
Knut Aringge Meland
Jens Jacob Kjos-Hanssen
Jan Kristian Olesen
Torfinn Salvesen
Kenneth Nodland
Philip Saxegaard
Arnt Bakken
Staringle Selmer-Olsen
Karl Olav Sandnes
Einar Braringthen
Gruppe 2 Gruppe 4
