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Autos SAE World Congress 041105

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    PCFV: The Auto

    Industrys PerspectiveEllen Shapiro

    Alliance of Automobile ManufacturersApril 11, 2005

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    SAE #2005-01-0538

    Overview

    Global auto industry issues and activitiesAuto Alliance role in Partnership for

    Clean Fuels and Vehicles (PCFV)First Success: Valve Seat Recession

    Substantive and process issuesComments on future

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    Alliance Members

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    Global Alliance ActivitiesUNECE Working Party 29: est. 1952 to

    harmonize vehicle standardsHistorically: Europe and safety issues

    Now adding test protocols & environmentalissues

    Worldwide Fuel Charter: since 1998

    PCFV: since 2002

    Individual company activities

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    Global NeedsDeveloping countries: upgrade + expand vehicle

    fleets, reduce air pollutionAuto industry: harmonize vehicle designs toreduce costs, survive highly competitive markets

    Fuel quality is key: vehicle + fuel = system

    Many countries have extremely poor fuel quality

    Very high sulfur (>>1000 ppm)Ongoing use of lead and other metallic additives

    Fuel infrastructure often lacks integrity or security

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    Worldwide Fuel CharterLinks fuel quality to vehicleemissions & technologyneeds

    Living document: created1998, updated 2000 & 2002

    Alliance, ACEA, JAMA, EMA

    + 11 other automakerassociations worldwide

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    Alliance Role in PCFVWhat is a US trade association doing in a placelike this?

    Role differs from UNEP, EPA, IPIECA and others

    No dedicated staff, in-house programs or on-the-ground projects

    Individual companies may and do, however

    Limited mission, resources and global reach

    But,Experience with regulations and technical expertise

    Links to automakers globally

    Worldwide Fuel Charter

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    PCFV Mission StatementRole: Developing programsor helping

    countriesto develop programs?

    Objectives: Clean fuels concurrent with

    clean vehicles?Technology requires fuel before marketing

    Non-technology options (e.g., I&M)Top auto goals: No lead, lower sulfur,cleaner (& harmonized) fleets

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    First PCFV Product: Guidance onValve Seat Recession (VSR)

    Acknowledging concerns about VSRSearching for technical truth

    Learning from country experiences

    Literature reviewPartner expertise

    Testing the PCFV decision process

    Reaching consensusNegotiating and approving the text

    Document released May 04, updated Dec 04

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    VSR Technical Findings

    Common wisdom: high speed, heavy loadFindings:

    Heavy engine load not a factor, notwithstanding

    repetition by numerous authors

    Caused by valves rotating/vibrating in response

    to engine harmonics produced at high speedsMuch of the research had major weaknesses

    No evidence of VSR in real world

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    Partner (Alliance) EducationVarying rates of evolution in engine design bycountry and by manufacturer

    Info on lead bans sometimes conflictingLaw vs. real world

    Metallic additives are confounding lead bansEvidence of MMTs effectiveness as anti-valvewear additive is weak (Disclaimer: Auto view)

    Some countries successfully converted tounleaded gasoline virtually overnightFactors: changing fuel market, infrastructure costs,consumer response

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    Lessons LearnedIt pays to re-read old research

    Group documents are extremely time-consumingRequire strong leadership

    Require strong editing & negotiation skills

    WWFC input was critical and helpfulEvolution in engine designs

    Lead ban history and implementation

    Countries are hungry for facts and guidance asthey develop new fuel policies

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    Other PCFV Work Groups

    Auto Alliance is also involved with:Reducing Fuel Sulfur

    Great importance to automakers

    Big impact on vehicle emissions and durabilityOctane-related issues

    Advisory Group (governance)

    Future: TBDResource constraints

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    Process IssuesGovernance

    Partnership balanceMaking decisions

    Developing and reviewing documentsMeeting frequency

    Clearinghouse role

    Partner activitiesLogistics: meeting locations,communications

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    Comments on FuturePCFV likely to focus more on vehicles

    How to improve vehicle maintenance is an issue

    Not a simple taskeconomic/cultural factors

    Better fuel quality helps here, tooOther possible issues

    Maintaining integrity of fuel infrastructurePublic perceptions about fuels e.g, belief thatleaded fuel is better than unleaded

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    Closing comments

    Expertise, experience, information andcommunications links to automakers canmake a difference

    PCFV provides rare opportunity for Allianceto help developing countries achieve

    cleaner vehicle fleets with cleaner fuels

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    For More Info

    www.autoalliance.org


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