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Avon Plastic Products, Inc.
Company Overview
• Manufacturing Facilities: Rochester Hills, MI• Established 1978• ISO 9001-2008 Registered• TS 16949 compliant• 40 Employees• 15 Injection Molding Machines: - 75 ~ 1100 ton• $5 Million Annual Sales
Avon’s Major Customers
Magna Irvin Automotive / Takata Lear General filters Flex-N-Gate General Motors Kern- Liebers Link Technologies Hi-Lex Dura Automotive
Primary Resin Systems
• Avon processes 2 Million Lbs. of resin annually:
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ABS NYLON PP PVC TPE
Core Products Automotive
• Black plastic components (Exterior / Engine )• Interior components (molded in color)• Insert molded with metal and plastic components
( Exterior / Interior )• Dunnage ( Packaging related components )
Consumer• Filter components• Flower Pots• Packaging components
Door Sealing SystemsWindow GarnishesGlass Run Channels
Glass Run Channels
Shift Boots
Insert Molding of Flexible PVC
Security Shades
Headliner and Visor Trim
Visor cores and Clam Shells
Center Console Components
Center Console Components
Core Processes INJECTION MOLDING INSERT MOLDING WORK CELL
CAPABILITIES• SONIC WELDING
• HOT MELT ADHESION
• COMPONENT ASSEMBLY
• ROBOTIC EXTRACTION
Sonic Welding
Robotic Extraction
Lean Corporation
Avon’s Secret To Low Cost Production: Avon’s Secret To Low Cost Production:
• KAN-BAN (MIN / MAX) • POKE-YOKE • QUICK CHANGEOVER• TPM• STANDARDIZED SET-UPS• VISUAL FACTORY• WASTE ELIMINATION• Zero Debt
AVON’S CORPORATE MISSION
Be committed:
• To our customers, employees, & communities.
• To continuous improvement in every aspect of our business through
our quality programs.
• To be profitable by implementing Lean Manufacturing methods.