BV : 1 : 1 : 13 BALL VALVE

Specifications are subject to change without notice2

BALL VALVE

Body Adaptor Joint

Live Loading

TFM Seat

Fire Safe Feature

Gland Plate Can AccessWithout Removing Actuator

Robust Construction

SALIENT FEATURES

• Antistatic Features

• Fire Safe Feature

• Blow-Out Proof Stem

• Cavity Pressure Relief

• BODY ADAPTOR JOINT

• Larger & Mirror Finished Stainless Steel Ball

• Handle With Lock

• TFM Seat

• V-PACK On Stem

• Live Loading

• Direct Mounting ISO PAD

• Gland Plate Can Access Without Removing Actuator

• Robust Construction

Antistatic Features

Specifications are subject to change without notice 3

BALL VALVE

Handle With Lock

V-PACK On Stem

Cavity Pressure Relief

Direct MountingISO PAD

Larger & Mirror FinishedStainless Steel BALL

Blow-Out Proof Stem

SALIENT FEATURES

Handle With Lock

Maxflow provides manual hand leverwith optional lock slot to avoid anyinterference from Outsiders andOthers, which may cause accidentin process line and thus gives security feature.

Specifications are subject to change without notice4

BALL VALVE

Maxflow Valves Offers Variety of Seats and body MOC with manual and Automation

Maxflow valves are available with a wide variety of seat and MOC combination to suit specific needs of customers.

Fire Safe Feature

Maxflow provides Fire safe feature in ballvalves. An integral metal lip in the body andthe configuration of the soft seat are designedto prevent the softening downstream seatfrom being forced into the port in the ballmoves and rests against the lip, forming a metal to metal seat, thus restricting the leakage to levels specified by fire safe standard API 607.

TFM Seat

MAXFLOW uses seat of special grade of PTFEi.e. TFM 1600 with better design feature whichwill improve the quality of seat. TFM 1600 havingfeatures of reduced cold flow, substantiallyreduced deformation under load, lower porosityand permeability due to denser polymer structure and lower void content, improved stress recovery, particularly at elevated temperature, smoother surface, excellent non stick and dielectric property, higher elastic modulus, improved flexibility.

Direct Mounting ISO PAD

Maxflow offers feature of ISO 5211 PADwith all range to mount actuator directly onvalves without any additional bracket in thecase of automated valves. ISO PAD will bewith drilled and tapped holes suitable for mounting pneumatic actuators. The flanges are conforms to ISO 5211.

Live Loading

The valve stem is live loaded with the help ofdisc springs and ‘V’ pack to achieve continuepressure on stem sealing. As it is disc spring,pressure on ‘V’ seal will be adjustedautomatically to keep required continuepressure for sealing and also maintain lower torque as friction produced by sealing is under control. This will also reduces manual efforts to maintain gland adjustment time to time.

BODY ADAPTOR JOINT

Large bolt ensures better joint integrity andzero gap between body and body adaptorjoint ensures consistent torque.

Larger & Mirror Finished Stainless Steel BALL

SS ball are manufactured to very closespherocity tolerances and are mirror finishedwith this bubble better sealing andconsiderably lower operating torque.

Blow-Out Proof Stem

Stem inserted inside the body and integralshoulder on the stem sits against integralshoulder in the body, thereby making it blowout proof. This design feature offers safetysuperior to top-entry stem design where the line pressure works to break the stem seating.

Robust Construction

Maxflow offers with Robust construction whichwill be suitable for all type of process lines and application. This is also helps feasibility ofautomation and lower maintenance requirement.

Cavity Pressure Relief

Maxflow provides all two piece valves with builtin cavity relief seat design. Due to thermalexpansion of the line fluid, there will be overpressure in the ball cavity and cavity pressurerelief will prevents the same. The feature willhelp to use in applications involving volatile line fluids. In principle when cavity pressure builds up and reaches a certain magnitude, it causes the seat lip to move away from the ball relieving the pressure. Once the pressure has relieved, the seat lip returns until the pressure builds up again. All valves have a hole connecting the ball port and the body cavity to prevent build up of trapped cavity pressure when the valves is in open position.

Antistatic Features

Due to constant friction between ball andseat, static electricity can occur. This canbe a potential fire hazard, especially whilehandling inflammable fluids. All MaxflowBall valves are having inbuilt antistatic features. This is achieved using Carbon-filled PTFE stem seal and graphite gland packing to provide electrical continuity between the body and stem/ball , discharging any build-up of static charge. In addition, spring loaded plungers between the stem and body for full mechanical antistatic capability.

V-PACK On Stem

stem seal consist of stack of V packing forimproved sealing at lower stem torque.O rings provided for sealing againstfugitive emission. Stem OD is superfinished by burnishing to achieve better sealing and lower stem friction torque.

Gland Plate Can Access Without Removing Actuator

Maxflow offers feature of accessing glandplate without disturbing mounting meanshandle, actuator and electric actuator etc.In case of any maintenance required in process pipelines, which reduces human efforts and also gives flexibility to end user who can save time during maintenance.

UNIQUE FEATURES

5

BALL VALVE

MAXFLOW BALL VALVE QUALIFYING FIRE SAFE TEST

Specifications are subject to change without notice

ITEM NO. PART NUMBER MATERIAL

1 BODY WCB/ CF8M/ CF8/ CF3/ CF3M

2 END PIECE 2 WCB/ CF8M/ CF8/ CF3/ CF3M

3 BALL 1 CF8M/ CF8/ CF3M/ CF3

4 STEM 1 SS304/ SS316/ SS316L/ SS410/ 17-4PH

5 WASHER FOR STEM 1 CFT

6 SEAT 2 TFM1600

7 SEAT INSERT 2 -

8 GRAFOIL FOR STEM 1 GRAFOIL

9 RETAINER 1 FOR STEM 1 GFT

10 V RING FOR STEM 2 TFM1600

11 RETAINER 2 FOR STEM 1 GFT

12 GRAFOIL FOR BODY 2 GRAFOIL

13 NUT FOR BODY 8 2H/ 8M

14 STUD FOR BODY 4 B7/B8M

15 DISC SPRING 2 55CrV4

16 GLAND FLANGE 1 WCB/ CF8M

17 STUD FOR GLAND 2 B7/ B8M

18 NUT FOR GLAND 2 2H/ 8M

19 STEM INNER ‘O’ RING 1 VITON

20 STEM OUTER ‘O’ RING 1 VITON

21 ANTISTATIC BALL 1 SS

22 ANTISTATIC SPRING 1 SS

QTY.

1

Specifications are subject to change without notice6

MATERIAL OF CONSTURCTIONS

BALL VALVE

BALL VALVE

FLOW COEFFICIENT “Cv” (USGPM)

Full Bore 19 50 103 160 253 441 741 1290 2310 5350 10070

Reduced Bore 11 20 33 78 88 131 365 332 597 1290 1950

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 ½” 3” 4” 6” 8”

15 20 25 32 40 50 65 80 100 150 200

SR. DESCRIPTION OF STANDARD PARAMETERNO.

1 PIPE FLANGES AND FLANGED FITTING FLANGE DIAMETER

FLANGE THICKNESS

FLANGE HOLE PCD

NO. OF HOLE ON FLANGE PCD

DIAMETER OF HOLE

RAISE FACE DIA

RAISE FACE THICKNESS

2 FACE TO FACE AND END TO END DIMENSIONS OF

VALVES ASME-B 16.10-2009 FACE TO FACE

3 VALVES-FLANGED, THREADED, AND WELDING END ASME-B 16.34-2009 DESIGN STANDARD

4 INTERNATIONAL STANDARD ISO 5211-2001 ISO TOP MOUNTING PCD

5 METAL BALL VALVES FOR PETROLEUM, BS EN ISO 17292:2004 DESIGN STANDARD

PETROCHEMICAL AND ALLIED INDUSTRIES

6 FIRE TEST FOR QUARTER - TURN VALVES AND API 607, ED-VI, SEPT-2010 FIRE SAFE TEST

VALVES EQUIPPED WITH NONMETALLIC SEATS

7 INDUSTRIAL VALVES-TESTING OF VALVES BS EN 12266-1:2003 MANDATORY TEST

8 INDUSTRIAL VALVES-TESTING OF VALVES BS EN 12266-2:2002 SUPPLEMENTARY TEST

9 METALLIC PRODUCTS-TYPES OF INSPECTION BS EN 10204:2004 DOCUMENTATION

DOCUMENTS

REF. STANDARD

ASME-B 16.5-2009

REFERENCE STANDARDS

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 ½” 3” 4” 6” 8”

15 20 25 32 40 50 65 80 100 150 200

Torque Full Bore Class 150 ( Nm )

ΔP ≈ 20 Bar

ΔP ≈ 50 Bar

Torque in Full Bore Class 300 (Nm)

5 9 11 20 28 43 75 115 175 495 900

4 7 9 14 19 26 60 85 125 320 440

TORQUE (Nm)

Specifications are subject to change without notice 7

SPECIFICATIONS

Specifications are subject to change without notice8

BALL VALVE

A 108 117 127 140 165 178 191 203 229 267 292

T 10 10.9 11.6 13.2 14.7 16.3 17.9 19.5 24.3 25.9 27

ØB 10 12.8 19.1 25.4 25.4 38.1 50.8 64.1 76.2 102 150.8

ØB1 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203

ØC 35 43 51 63.5 73 92 105 127 157 216 269.9

ØD 90 100 110 115 125 150 180 190 230 280 345

G 8 8 9 9 9 11 14 14 17 17 22

F 60.3 69.9 79.4 88.9 98.4 120.7 139.7 152.4 190.5 241.3 298.5

ØN 15.9 15.9 15.9 15.9 15.9 19.1 19.1 19.1 19.1 22.4 22.4

NO. OF HOLES 4 4 4 4 4 4 4 4 8 8 8

J 1.5 1.5 8.5 10 10 11 16 16 14 16 21

K 5 5 6.5 6.5 6 6 6 6 12 12 13

L 9 11 10.5 12 12 13 19 19 17 18.5 25

E 38.3 38.3 52.5 57.8 57.8 77.7 96 105.8 133 153 207

ØH 50 50 50 50 50 50 70 70 102 102 125

ISO 5211 MTG F05 F05 F05 F05 F05 F05 F07 F07 F10 F10 F12

HOLEØ M6* M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13

NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4

P 150 150 150 150 150 150 200 200 250 250 -

Q 55 68 81 85 95 106 137 146 168 189 -

WEIGHT OF (Kg.) 2 3 4.5 4.5 5 8 12.5 16.2 25 45 82

VALVE SIZEInch

DN

½” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”

15 20 25 32 40 50 65 80 100 150 200

SERIES 62R REDUCED BORE CLASS 150

FOR CLASS 150 VALVES UP TO 150 mm ARE LEVER OPERATED. ABOVE 150 mm ARE GEAR OPERATED.

DIMENSIONS

(All Dimensions are in mm)

DETAIL ‘A’

A A

GL

ØB

ØB

1

T

A

2,0

ØN

KJ

E

ØC

ØF

ØD

P

Q

ØH

45º

DETAIL ‘A’

45º

M

Specifications are subject to change without notice 9

BALL VALVE

A 140 152 165 178 190 216 241 282 308 403 419

T 14.7 18.3 17.9 19.5 21.1 22.7 25.9 29 32.2 37 41.7

ØB 10 12.8 19.1 25.4 25.4 38.1 50.8 64.1 76.2 102 150.8

ØB1 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203

ØC 34.9 42.9 50.8 63.5 73 92 104.8 127 157.2 215.9 269.9

ØD 95 115 125 135 155 165 190 210 255 320 380

G 8 8 9 9 9 11 14 14 17 17 22

F 66.7 82.6 88.9 98.4 114.3 127 149.2 168.3 200 269.9 330.2

ØN 15.8 19.1 19.1 19.1 22.4 19.1 22.4 22.4 22.4 22.4 25.4

NO. OF HOLES 4 4 4 4 4 4 8 8 8 12 12

J 1.5 1.5 8.5 10 10 11 16 16 14 16 21

K 5 5 6.5 6.5 6.5 6 6 6 12 12 13

L 9 11 10.5 12 12 13 19 19 17 18.5 25

E 38.3 38.3 52.5 57.8 57.8 77.7 96 105.8 133 153 207

ØH 50 50 50 50 50 50 70 70 102 102 125

ISO 5211 MTG F05 F05 F05 F05 F05 F05 F07 F07 F10 F10 F12

M M6* M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13

NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4

P 150 150 150 150 150 150 200 200 250 250 -

Q 55 68 81 85 95 106 137 146 168 189 -

WEIGHT (Kg.) 3 4 7 6 8 12 16 20 22 47 75

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”

15 20 25 32 40 50 65 80 100 150 200

SERIES 66R REDUCED BORE CLASS 300

*TAPPED HOLES ON ISO PAD. ABOVE 100 mmARE GEAR OPERATED.

FOR 300 CLASS VALVES UP TO 100 mm ARE LEVER OPERATED.

DIMENSIONS

(All Dimensions are in mm)

DETAIL ‘A’

A A

GL

ØB

ØB

1

T

A

2,0

ØN

KJ

E

ØC

ØF

ØD

P

Q

ØH

45º

DETAIL ‘A’

45º

M

Specifications are subject to change without notice10

BALL VALVE

ALL DIMENSIONS ARE IN mm.

A 108 117 127 140 165 178 191 203 229 267 292

T 10 10.9 11.6 13.2 14.7 16.3 17.9 19.5 24.3 25.9 27

ØB 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203

ØC 35 43 51 63.5 73 92 105 127 157 216 269.9

ØD 90 100 110 115 125 150 180 190 230 280 345

G 8 9 9 9 11 14 14 17 17 22 27

ØF 60.3 69.9 79.4 88.9 98.4 120.7 139.7 152.4 190.5 241.3 298.5

ØN 15.9 15.9 15.9 15.9 15.9 19.1 19.1 19.1 19.1 22.4 22.4

NO. OF HOLES 4 4 4 4 4 4 4 4 8 8 8

J 1.5 8.5 10 11 11 16 16 14 16 21 47.7

K 5 6.5 6.5 6 6 6 6 12 12 13 13

L 11 10.5 12 12 13 19 19 17 18.5 25 40

E 38.3 52.5 57.8 64.6 77.7 96 105.8 133 153 207 255

ØH 50 50 50 50 50 70 70 102 102 125 140

ISO 5211 MTG F05 F05 F05 F05 F05 F07 F07 F10 F10 F12 F14

M M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13 Ø18

NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4

P 150 150 150 150 150 200 200 250 250 - -

Q 68 81 85 95 106 137 146 168 189 - -

WEIGHT (Kg.) 2.4 3.4 4.4 5.2 6.2 10.8 16 20.3 39 74 118

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”

15 20 25 32 40 50 65 80 100 150 200

SERIES 62F FULL BORE 150 CLASS

DETAIL ‘A’

A A

G

ØH

M

DETAIL ‘A’

4º

5

45º

ØB

L

T

A

2,0

K

ØN

J

E

ØC

ØF

ØD

Q

P

DIMENSIONS

(All Dimensions are in mm)

Specifications are subject to change without notice 11

A 140 152 165 178 190 216 241 282 308 403 419

T 14.7 16.3 17.9 19.5 21.1 22.7 25.9 29 32.2 37 41.7

ØB 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203

ØC 34.9 42.9 50.8 63.5 73 92 104.8 127 157.2 215.9 269.9

ØD 95 115 125 135 155 165 190 210 255 320 380

G 8 9 9 9 11 14 14 17 17 27 27

ØF 66.7 82.6 88.9 98.4 114.3 127 149.2 168.3 200 269.9 330.2

ØN 16 19.1 19.1 19.1 22.4 19.1 22.4 22.4 22.4 22.4 25.4

NO. OF HOLES 4 4 4 4 4 4 8 8 8 12 12

J 1.5 8.5 10 10 11 16 16 14 16 21 47.7

K 5 6.5 6.5 6.5 6 6 6 12 12 13 13

L 11 10.5 12 12 13 19 19 17 18.5 39 40

E 38.3 52.5 57.8 64.6 77.7 96 105.8 133 153 227.6 255

ØH 50 50 50 50 50 70 70 102 102 125 140

ISO 5211 MTG F05 F05 F05 F05 F05 F07 F07 F10 F10 F12 F12

M M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13 Ø18

NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4

P 150 150 150 150 150 200 200 250 250 - -

Q 68 81 85 95 106 137 146 168 189 - -

WEIGHT (Kg.) 2.9 4.5 5.7 7.8 9.5 14 19.8 27.7 46 105 130

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”

15 20 25 32 40 50 65 80 100 150 200

SERIES 66F FULL BORE 300 CLASS

*TAPPED HOLES ON ISO PAD. VALVES UP TO 100 mm ARE LEVER OPERATED.ABOVE 100 mm ARE GEAR OPERATED.

DETAIL ‘A’

A A

G

ØH

M

DETAIL ‘A’

º45

5º

4

ØB

L

T

A

2,0

K

ØN

J

E

ØC

ØF

ØD

Q

P

BALL VALVE

DIMENSIONS

(All Dimensions are in mm)

A 72 90 103 114 132 144

ØB 12.8 19.1 25.4 32 38.1 50.8

ØC 22 28 34 43 49 61

ØD 35 41 50 61.5 71 71

ØR 16 21 26.7 35.1 41 52.5

T 13 15 18 17 16 16

E 38.3 52.5 57.8 65.1 77.7 96

K 3.5 6.5 6.5 6.5 6.5 6

L 11 10.5 12 12 13 19

J 1.5 8.5 10 10 11 16

G 8 9 9 9 11 14

ØH 50 50 50 50 50 70

ISO 5211 MTG F05 F05 F05 F05 F05 F07

M M6* M6* M6* M6* Ø8 Ø9

NO. OF HOLES 4 4 4 4 4 4

P 150 150 150 150 150 200

Q 68 81 85 95 106 137

WEIGHT (Kg) 0.8 1.1 2 3.1 4.5 6.2

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2”

15 20 25 32 40 50

SERIES 65F FULL BORE CLASS 800

Specifications are subject to change without notice12

BALL VALVE

DIMENSIONS

(All Dimensions are in mm)

DETAIL ‘A’

A A

G

ØH

45º

45º M

DETAIL ‘A’

K

E

L J

AT

SOCKET WELD END

ØB

ØC

ØD

ØD

ØR

BUTT WELD END SCREWED END

ØD

NPT/BSP

Q

P

A 67 72 90 103 114 132

ØB 10 12.8 19.1 25.4 31.8 38.1

ØC 22 28 34 43 49 61

ØD 30 35 41 50 61.5 71

ØR 16 21 26.7 35.1 41 52.5

T 13 15 18 17 16 16

E 38.3 38.3 52.5 57.8 65.1 77.7

K 3.5 3.5 6.5 6.5 6.5 6

L 9 11 10.5 12 12 13

J 1.5 1.5 8.5 10 10 11

G 8 8 9 9 9 11

ØH 50 50 50 50 50 50

ISO 5211 MTG F05 F05 F05 F05 F05 F05

M M6* M6* M6* M6* M6* Ø8

NO. OF HOLES 4 4 4 4 4 4

P 150 150 150 150 150 150

Q 55 68 81 85 95 106

WEIGHT (Kg.) 0.5 0.7 1.2 2 3 4.3

VALVE SIZEInch

DN

1/2” 3/4” 1” 1 1/4” 1 1/2” 2”

15 20 25 32 40 50

SERIES 65R REDUCE BORE CLASS 800

*TAPPED HOLES ON ISO PAD.

Specifications are subject to change without notice 13

BALL VALVE

DIMENSIONS

(All Dimensions are in mm)

DETAIL ‘A’

A A

G

ØH

45º

45º M

DETAIL ‘A’

K

E

L J

AT

SOCKET WELD END

ØB

ØC

ØD

ØD

ØR

BUTT WELD END SCREWED END

ØD

NPT/BSP

Q

P

Specifications are subject to change without notice14

STD : BS EN 17292 MODEL 62F

SIZE 50DN CLASS

150

BODY : CF8M STEM : SS316 SR. NO. 13010024MOP :19bar, at 38°C

SEAT : TFM1000BALL : CF8MMOP :5bar, at 220°C

Mfg. Date : 05/01/13

PRESSURE RATING

BODY MATERIAL

VALVE SIZE

MAXIMUMOPERATING PRESSURE

STEM MATERIAL

VALVE SERIAL NUMBER

MAXIMUM OPERATING PRESSUREMFG. DATE

SEAT MATERIAL

LOGO

DESIGN STANDARD

MODEL NUMBER BALL MATERIAL

NAME PLATE

BALL VALVE

ORDERING CODE

ORDERING EXAMPLE

62 - F - 15 - 3 - 4 - C - F - A

CODE DESCRIPTION

62 Two piece soft seated ball valve

F Full bore

15 DN15

3 SS304L/ CF3

4 SS304/ CF8

C Carbon Filled PTFE

F Fire Safe

A Actuated

CODE DESCRIPTION

3 SS304L/ CF3

4 SS304/ CF8

5 SS316L/ CF3M

6 SS 316/ CF8M

A CA15

C WCB

L LCB

O Other then above

BALL & STEM MATERIAL

5

CODE DESCRIPTION

C Carbon Filled PTFE

G Glass Filled PTFE

P PEEK

T TFM-1600

SEAT

6

CODE DESCRIPTION

F Fire Safe

S Non Fire Safe

CERTIFICATION

7

62 Two piece Ball valve #150

65 Three piece Ball valve #800

66 Two piece Ball valve #300

DESCRIPTIONCODE

SERIES

1

CODEF Full bore

R Reduced bore

BORE

DESCRIPTION

2

RANGE

CODE SIZE15 DN15

20 DN20

32 DN32

40 DN40

50 DN50

65 DN65

80 DN80

100 DN100

150 DN150

200 DN200

3

CODE

BODY & END PIECE MATERIAL

DESCRIPTION

3 SS304L/ CF3

4 SS304/ CF8

5 SS316L/ CF3M

6 SS 316/ CF8M

A CA15

C WCB

L LCB

O Other then above

4

Specifications are subject to change without notice 15

BALL VALVE

AVAILABLE VARIATIES

Extended Neck Ball Valve

Three Piece Ball Valve

Suitable for High corrosiveApplication Ball Valve

Fully Automated Ball Valve

SS Full Bore Ball Valve

WCB Reduced Bore Ball Valve

SS Extended Neck Ball Valve

SS Reduced Bore Ball Valve

BA

LL V

ALV

E:1

:1:1

3-M

3-0

1 D

esi

gn

ed

& P

rod

uce

d b

y : K

RIS

HN

A E

NT

ER

PR

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Ph

.:+

91

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5-2

42

28

35

ROTEX MANUFACTURERS & ENGINEERS PRIVATE LIMITEDManpada Road, Dombivli (E) - 421204 Maharashtra, INDIA.

Ph. : +91 251 2871033/ 2871390/ 2871196/ 2871989/ 2870890/ 2870663Fax : +91 251 2871191 E-Mail : sales@maxflowvalves.com

www.maxflowvalves.com