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Belt - Bahrain Rubber

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Bahrain Rubber
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Page 1: Belt - Bahrain Rubber

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BeltSplicing and Repair

Services

Bahrain Rubber

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Product Consulting

Prototype Quality Check

Finished product

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Your Partner in Success

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Who We Are

Your Partner in Success

BRC is an approved vendor with major oil and gas companies like Saudi ARAMCO, SABIC, MARRAFIQ, SEECO, SWCC, SAUDI RAILWAYS & BAPCO. BRC serves different Industrial Port-folios like Oil, Aluminium, Marine, Petrol Chemical, Glass, Equipment, Steel, Pipe, Civil, Defence, & Power. BRC is a premier service provider for the Rubber & Polyurethane products all over GCC BRC’s mission is to use the best solutions and install the best products to the highest standards and yet still continue to strive to improve.

Bahrain Rubber Company (BRC) is one of the Major Rubber Companies in the GCC region for the manufacture of industrial rubber and polyurethane products. Bahrain Rubber Company is an ISO 9001: 2015 compliant company established in 1993 with a mission to serve regional oil, gas, steel and con-struction sector . BRC was honored with the prestigious Prime Minis-ter’s Award for Excellence in 1998. As experts in sup-plying rubber products to a host of manufacturing and industrial businesses throughout the Middle East,. BRC has built up an unparalleled portfolio of molded rubber, rubber lining, extrusion, polyure-thane foam tyre filling and polyurethane casting products.

Contents

3 Who we are

6 Why BRC’s Service

10 Hot Vulcanization

12 Conveyor Rollers

14 Side Skirt Rubber

16 Roller lagging

18 Scrabbers

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BRC’sConveyor Belt line Functions as local, swift and reliable service for local industries.

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The Rubber Belt

Belts strong enough to do the jobBRC is an experienced belt splicing company and continues to invest in the latest technology of vulcanizing presses and equipment to continually improve our con-veyor belt splicing techniques. On-Site and On-Time Fabrication and Completion – are essential in any installation to shorten the schedule and minimize costly downtime.

The significance of ensuring safety in the workplace has always been a priority of BRC and their patented line of Conveyor Safety equipment delivers safety, versatility as well as rock solid construction.

Industries Served: Power, Cement, Aggre-gates, Coal and Mineral Mining

BRC5

BRC connects the upstream and down-stream industries in a unique and key role in the regional industry. Conveyor belt industry is a vast field, BRC is strategically positioned to connect the enduser with manufactureres and has the Know how, team and expertiese to deliver the right solution safely.

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Why BRC’s Service

BRC’s location and history is ideal for local industries in need for swift response for their production line. Our Team is Highly professional and is mobile for urgent intervention with its backup facility. Our Mobility with our equipment is highly effctive for industries seeking a partner with back-up facility, local and reliable.. We do not outsource or services to any other companies. BRC has existed for 25 with the proper knowledge, experience, professional team and reliable on time responce. we connect all the upstream supply chaion in our facilities to reach the end user industries downstream, uniquly with our know-how and years of experi-ence along site our machinery, equipment and team.

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BRC7

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We offer a rubber conveyor belt fitting and vulcanizing service and are pioneers with a workhistory exceeding 25 years.On-site cold vulcanizing up to 2400mm wide and hot vulcanizing is available in widths of up to 1000mm wide with risk assessments carried out as standard and method statements provided where needed.

BRC site personnel are equipped with all the necessary tool kits and are well trained , as we not only vulcanize belts for our customers but we fit them as well. It is this ‘one-stop shop’ service that is the BRC Conveyor Belt Joining unit, mobile and swift in reaction, giving our customers assurance that they are being provided with a com-plete service from one single contractor carrying our job safely. We have an express team to provide prompt joining and emergency repairs services. On-call mobiliza-tion is done within a few hours of the call.

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an image of the machine

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EXPERIENCED TEAM READY TO INTERVENE AT ANY TIME

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Hot VulcanizationRubber to Rubber and Rubber Fab-ric Bonding System

Hot vulcanization of fabric (2-6 lay-ers) and steel chord belts of up to 1800 & 2200mm in width. Up to 1m belt width vulcanizing press avail-able

Suitable bias cut and step length, genuine vulcanizing materials & workmanship result in excellent bond strength Suitable for contin-uous / intermittent operation in ex-tremely humid, hot and hostile envi-ronment.Work carried out at the factory as well as at customer’s plant site in accordance with international stan-dards and proceduresBRC also supplies endless belts & vulcanizing materials as well as kits

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Hot Vulcanization

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BRC Provides rollers as one of its services. These are de-signed for medium to extreme heavy duty requirements for various industries. Applications include: cement, quarrying, steel and process, batching, asphalt & bock, construction, fertilizers, warehouse, packaging and recycling industries.

Conveyor Rollers BRC12

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Conveyor Rollers

Impact Bar

Impact beds are pre-positioned in areas where impact loads on belt at loading zones are severe. Impact rubber and PU combination sturdy pads are individually fixed or bolted over an equally robust, rigid flame to absorb high impact energy and pro-vide much needed cushion to con-veyor belt of falling material.

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Side Skirt Rubber Red/Black

Side skirt Rubber is avail-able in two types of rub-ber hardness. The red rub-ber side skirting strips are made of 45° shore. A wear resistant rubber and the black side skirting strips are made of 60° shore material. These can be supplied per meter or in rolls of 20 meter length. The customer can choose the length and hardness of the skirting rubber which will save material spillage and will provide maximum performance on the con-veyor belt application.

PHYSICAL PROPERTIES

Color Black

Elastomerwear

resistant

specific weight

1.23

hardness 60° +/- 5

45° +/- 5

absorbsion Resistance

120 cm³

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Technical Rubber Products

Skirt rubber with lip sealSingle Skirting is a dual sealing system that prevents spillage without re-quiring service to maintain an effective seal. The primary seal is clamped to the chute wall with the self-adjusting secondary laying outward to create an effective dust seal that is out of the material flow.

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Roller Lagging

Black Mini Diamond

Description

A Synthetic rubber with exceptionally high abrasion resistance and modulus for exceptional grip and wear resistance molded in a small or large diamond pattern with neoprene bonding layer and in various roll width to minimize waste.

PHYSICAL PROPERTIES

Color Black

Elastomer SBR

Tensile Strength

18.5 Mpa

Elongation 500%

Density 1.16 g/cm³

Hardness 65° +/- 5

Abrasion Resistacne

< 120 cm³

Groove (cxd) 4mm x 3mm 8mm x 6mm

Diamond (axb) 36mm x 20mm 80mm x 50mm

Groove profile

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Black Mini Diamond

Drum Lagging is a small diamond pulley lagging, ideal for driven pulleys with medium tensions and belt ratings. Press cured using high temprature and pressure . Lagging i BRC is proven to give significantly longer life than steam cured pulleys and will not prematurely harden causing slippage like steam cured. Our lagging features the fusion bonding layer technology which provides a superior bond to the pulley face.

DRUM LAGGING MATERIAL PER M² AVAILABLE IN :

Thickness in mm width length

6 2000 1000

8 2000 1000

10 2000 1000

12 2000 1000

15 2000 1000

Drum Lagging

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Scraper Rubber and Polyurethane

COMBINATION SCRAPER AND RUBBER FOR SIMPLE BELT SCRAPING

Scrapers

Our elastomer scraper blades are used in many conveyor belts. Cast elas-tomer scraper blades are flexible, non-corrosive, chemically- resistant and can withstand continued service under some of the most demanding conditions. They can be cast separately or bonded to a variety of materi-als.Maximum cut, tear and abrasion resistant elastomer90A durometer(hardness) elastomerDifferent designs to suit applicationsAvailable with or without reinforcements

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Combination blades consist of two types of rubber. The black outer layer is made of 65° Shore A resistant rubber and the inner core (red material ) is made of 45° Shore A material and come in rolls of 10 meters.

The inner core of the scraper is soft and therefore flexible. If the complete scraper would be made of the harder material it would be less flexible. Therefore these blades will provide maximum performance on a simple belt application.

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BAHRAINRUBBER.COM

2018BRC

Bahrain: P.O. Box 10159, Manama , Kingdom of Bahrain - telephone +973 17830188 - fax +973 17830166 - [email protected] Arabia : P.O. Box 31461, Dammam , Kingdom of Saudi Arabia - telephone +973 17830188 - fax +973 17830166 - [email protected]

Bahrain Rubber


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