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Block 33a SP 13

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Rehab & Maint. HMA Overlays 1 Flexible Pavement Maintenance and Rehabilitation HMA Overlays Introduction and Functional Overlays Senior/Graduate HMA Course
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Page 1: Block 33a SP 13

Rehab & Maint. HMA Overlays 1

Flexible Pavement Maintenance and Rehabilitation

HMA Overlays

Introduction and Functional Overlays

Senior/GraduateHMA Course

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Rehab & Maint. HMA Overlays 2

Pavement DataCollection

Projectevaluation

Select feasiblealternatives

ReconstructionRestorationRecyclingResurfacing

Life - cycle costs

Non- monetary factors

Select preferredalternatives

Detailed PS & E

Construction

MonitorPerformance

Steps In The Rehabilitation Process

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Rehabilitation Feasibility

Preventive maintenance

Surface Treatment

Thin Overlay

ReconstructionCritical condition

AGE or ESAL

Thick Overlay

PAVEMENT CONDITION

Excellent

Failed

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Pav

emen

t C

ondi

tion

Alt.-A

Alt.-B

Terminal Serviceability Index

Analysis Period

Analysis Period

RSL

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Covered in this module

• HMA Overlays over HMA pavements– Functional – Structural

• HMA Overlays over PCC pavements

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Overlay Types

• Functional overlays – Typically used to address surface

distresses or improve ride quality– Generally not designed and rely on past

experience• Structural overlays

– Correct structural deficiencies and are designed using the methods presented (or other methods)

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Thin Overlay Thick Overlay

Surface Defects Structural Defects

Selection of an Overlay to Correct Deficiencies

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Functional Overlays

• Remedy functional deficiencies• Minimum constructable thickness• May involve surface milling and repair with

overlay

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Functional Deficiencies

• Adversely affect highway user– Poor surface friction– Hydroplaning– Excess surface distortion

• Rutting• Potholes• Faulting• Settlement

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Surface Friction

• Force developed at tire-pavement interface that prevents sliding

• Factor influencing– Microtexture– Macrotexture– Transverse slope

• Poor friction can be caused by polishing or bleeding

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Photo of poor surface friction

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Hydroplaning

• Tires ride on thin film of water and lose contact with the pavement

• Hydroplaning is worsened by water standing on the pavement and is affected by the following – Wheelpath rutting– Lack of surface texture– Lack of cross slope

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Photo of rutting in wheelpaths

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Structural Overlays

Flexible Pavement Maintenance and Rehabilitation

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Surface Roughness

• Irregularities in the pavement surface that adversely affect ride quality, safety, and vehicle maintenance costs

• HMA Pavements– Heaves, settlements– Deteriorated cracks– Potholes– Raveling

• PCC Pavements– Heaves, settlements– Spalling– Faulting– Curling/warping– Texture application

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Photo of raveling

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Options for Correcting Functional Deficiencies

• Thin overlay - 50 to 80 mm (2 to 3 in)• Milling plus thin overlay• Open-graded friction course• Full-depth or partial-depth repairs• Thin, hot-applied surfacing

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Photo of milling

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Structural Deficiencies

• Adversely affect the load-carrying capability of the pavement

• Indicators– Cracking– Distortion (rutting)– Disintegration

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Photo of alligator cracking

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Thickness Design

• Engineering judgment• Deflection• Layer deficiency• Mechanistic

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Subgrade Soil

Base/Subbase

Surface

SUR

SUB

SUR

AxleLoad

Pavement Deflections

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NDT SensorsNDTLoad

Measurement of Surface Deflection

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NDT Load

“Strong”Pavement “Weak”

Pavement

Strong vs. Weak Pavements

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Dynatest FWD

Load

Deflection measuring sensors

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Options for Correcting Structural Deficiencies

• Structural overlay• Preoverlay repair and structural overlay• Recycling and structural overlay• Reconstruction

AASHTO procedure provides an overlay thickness to correct a structural deficiency

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Considerations for Overlays

• Preoverlay repair• Overlay materials• Subdrainage• Reflection crack control• Traffic loadings• Pavement widening

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Preoverlay Repairs

• Amount and type depends on– Type of overlay– Structural adequacy– Distress types and severity– Future traffic loadings– Physical constraints– Overall project funding

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Preoverlay Repairs

• Consider trade-offs between– Overlay type– Overlay thickness– Preoverlay repair extent

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