Data sheet Features Bright, high-contrast 6.5" VGA color display – (640 x 480 pixels) Powerful 32-bit graphics processor – Ergonomic design – jog dial for easy and quick navigation within - the menu structure 6 user-defined function buttons - integrated sun shield - low-reflection real glass panel - with antifog-coating double backlighting - 2 x CAN bus interface 2.0B – Case designed for stand alone mounting or for integration – in the control panel Type of protection IP65 – Graphic display configuration tool for quick and flexible deve- – lopment of screen content Flash programmed through CAN bus – Diagnostics – and parameterization of BODAS controllers via CAN bus interface (BODAS-service functionality) Integrated real-time clock with calendar function – DI3 video additional features 2 video inputs – Configurable voltage supply for two video sources – (e.g. BODAS color video camera) Simultaneous video picture display using overlay technique – (picture in picture) Content Ordering code 2 Required components 2 Description 2 Technical data 4 Dimensions 6 Connection diagram 8 PC connection with DI3 via CAN-USB interface 9 Applications / Installation variants 10 Safety instructions 11 RE 95270/01.12 1/12 Replaces: 08.10 BODAS Display DI3 Series 10, 11 6.5" multifunction color display for mobile applications
Transcript
Data sheet
FeaturesBright, high-contrast 6.5" VGA color display –(640 x 480 pixels)
Powerful 32-bit graphics processor –
Ergonomic design –jog dial for easy and quick navigation within -the menu structure6 user-defined function buttons -integrated sun shield -low-reflection real glass panel - with antifog-coatingdouble backlighting -
2 x CAN bus interface 2.0B –
Case designed for stand alone mounting or for integration –in the control panel
Type of protection IP65 –
Graphic display configuration tool for quick and flexible deve- –lopment of screen content
Flash programmed through CAN bus –
Diagnostics – and parameterization of BODAS controllers via CAN bus interface (BODAS-service functionality)
Integrated real-time clock with calendar function –
DI3 video additional features2 video inputs –
Configurable voltage supply for two video sources –(e.g. BODAS color video camera)
Simultaneous video picture display using overlay technique –(picture in picture)
ContentOrdering code 2
Required components 2
Description 2
Technical data 4
Dimensions 6
Connection diagram 8
PC connection with DI3 via CAN-USB interface 9
Applications / Installation variants 10
Safety instructions 11
RE 95270/01.12 1/12Replaces: 08.10BODAS
Display DI3
Series 10, 116.5" multifunction color display for mobile applications
Ordering code
Type01 Display DI
Version02 3
Design
03Standard STD
Video VID
Series04 1
Index
05For use with DCT 1.0 0
For use with DCT 2.0 1
Order designationDI3 Standard Series 10 _____________________ R902109513 DI3 Video Series 10 ________________________R902109505
DI3 Standard Series 11 _____________________ R917008411 DI3 Video Series 11 ________________________ R917008412
Required componentsNote: the BODAS display DI3 cannot be operated without previous DCT configuration.
The following components are required for the display configu-ration process and/or during commissioning/service:
BODAS DCT 1.0 – or DCT 2.0 (RD 95271) Graphics-based PC tool for generating the display configu-ration and display contents as well as for downloading the DCT configuration file into the display. DCT 1.0 is compatible only with BODAS displays DI3 series 10. DCT 2.0 is compatible only with BODAS displays DI3 series 11.
12-pin mating connector – Deutsch DT06-12 SA connector for display cable harness connection
CAN-USB interface –
CAN termination resistor 120 – Ω
9-pin SUB-D connector female –
The following components may optionally be connected on the DI3 video display version and/or are required for connection:
2 x BODAS color video camera (RE 95280) – Transmission of video signals, e.g. for rear view monitoring or workspace monitoring
Mating connector for video camera connector – Video camera mating connector for connection to cable harness
DI 3 / 101 02 03 04 05
With the BODAS display DI3 series, Bosch Rexroth offers freely configurable and high-resolution VGA color displays with powerful integrated 32-bit graphics processor for use in mobile working machines. These can be used for displaying alpha-numeric elements, process variables and operating states, as well as static and dynamic graphic elements, such as pointer instrument and menus, for instance.
The robust displays were specially developed for use in mobile working machines, and satisfy the relevant safety requirements with regard to ambient temperature, impermeability, resistance to shock and vibration, as well as electromagnetic compatibility (EMC). The displays are intended for installation or mounting in the cab and provide excellent display clearness, even in sunlight or under worse climatical conditions, due to the low-reflection real glass panel with antifog-coating and the sun shield integrated into the case frame.
BODAS displays DI3 are intended for direct connection to a 12 V or 24 V on-board vehicle network. The internal real-time clock with calendar function is retentive in case of supply volta-ge interruption. The contrast of the display and the brightness of the double backlighting can be adjusted. Communication between the display and BODAS controllers or other network controllers on the machine takes place via CAN bus. All electric connections are combined in one connector.
The display version with video interface also enables direct connection of one or two video sources in accordance with PAL or NTSC standard (e.g. BODAS color video camera from Bosch Rexroth) for workspace or rear view monitoring. The po-wer for the camera is supplied directly through the display (7 V, 9 V or 12 V configurable). Depending on the configuration of the user interface, the video signals transmitted by the cameras can appear on the display either as superimposed pictures (image-in-image) or as a complete picture.
Six freely programmable function buttons, developed according to ergonomic considerations, are integrated into the case of the BODAS display DI3 for operator input and menu navigati-on. The displays also have an ergonomically designed central rotary control (jog dial) for navigating quickly on and between the different screen pages or menus.
The application-specific display of screen pages, context menus, graphic elements, video signals, etc., is freely defined by the operator using the Windows-based BODAS DCT 1.0 / DCT 2.0 (Display Configuration Tool) PC configuration tool and is transferred by downloading onto the integrated flash memory of the BODAS display DI3.
Description
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An additional function is that the BODAS display DI3 can be used as a diagnostics and service interface for a BODAS system configuration.
For this, the parameter settings, which are in the BODAS controllers RC, can also be read out, changed and rewritten via the DI3 CAN interface.
Providing the BODAS controllers RC used are equipped with a CAN diagnostics interface, no additional tool is required for diagnostics/parameter settings when a DI3 is employed.
BODAS DCT 1.0 / DCT 2.0 (Display Configuration Tool)The Rexroth software tool BODAS DCT (Display Configurati-on Tool) offers the user a Windows-based interface for easy, customer-specific configuration of
Device settings –
Graphic display pages (e.g. dashboard) –
Fonts –
Parameter settings and diagnostics pages –
Menus –
Dialog boxes/pop-ups –
Alarm messages –
Video pages (DI3 Video only) –
The design, layout and number of display elements for each display page can be freely designed by the user on the PC. Prior knowledge or knowledge of programming is not required.
The BODAS DCT enables predefined or freely designed ele-ments and bitmaps (e.g. customer logos, display instruments,
diagrams, etc.) to be integrated easily in the display pages designed by the user.
The dynamic input parameters based on CAN protocol (J1939 and proprietary), such as speed values, temperatures, adjust-ments, etc., can be assigned directly to the appropriate display elements using the BODAS DCT.
The whole definition and assignment process is graphically supported and enables the desired input volumes to be imple-mented and displayed within the shortest time on the BODAS display DI3. The designed interfaces are displayed on the PC during the definition process, without the configuration file having to be downloaded onto the display.
The configuration designed by the customer is converted by push of a button and flashed on the BODAS display DI3.
BODAS DCT libraryThe library supplied with the display offers the BODAS DCT user the option to use a set of predefined graphic elements to design the display pages, in order to create an operational system in the shortest time.
A list of available library elements is shown below:
Dashboard – instruments (e.g. temperature, rpm, speed, fill level) in gauge or bar graph format
Value fields –
Table elements –
Rectangels, lines, circles –
Pictograms –
Text fields –
Dialog boxes/pop-ups –
Typical system configuration (with optional connection of two video sources)
Description
Optional on DI3 video:connection of 2 video sources – in accordance with PAL or NTSC standard
Operating temperature*) -30 °C bis +85 °C -30 °C bis +75 °C
Storage temperature -40 °C bis +85 °C -40 °C bis +85 °C
Case material ASA ASA
Weight approximately 850 gr. approximately 850 gr.
Dimensions (length, width, height) 203.5 x 162.5 x 74.7 mm 203.5 x 162.5 x 74.7 mm*) Over 75 °C inside temperature of the DI3, the background lighting is gradually dimmed
Block Circuit Diagram
Graphic Controller„Lime“
µControllerMB91F467D
SRAMexternalFLASH
Video 1 Video 2 CAN 1 CAN 2
Jog-Dial
FunctionKeys
PowerSupplyCamera
TFT-Display
Backlight
Backlight
Inverter
Real-TimeClock
CANController
internalFlash
Video-Inputand Scaling
DisplayController
2D RenderingEngine
HostInterface
PowerSupply
12 / 24VKl. 30PIN 12
GroundKl. 31PIN 1
Light(Kl. 58)PIN 7
IgnitionKl. 15PIN 6
VideoGroundPIN 10
7V/12VOut
PIN 11
Video inPIN 9
Video inPIN 8
CANHighPIN 4
CANLow
PIN 5
CANHighPIN 2
CANLow
PIN 3
Gold-Cap
DI3 video additional features
Technical data
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 5/12
Case
Cut-out for installation in an instrument panel
Dimensions
48
74.7203.5
193
148
7.5
39.6
46.7
3332.5
2816
2.5
187.6+0.5
R10 +/-0.3(4x)
142.
6+0.
5
Dimensions in mm
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Case cover with connection surface for mounting bracket
Suggestion for mounting bracket (not in the delivery content, assembly by user)
Dimensions
ø10
ø5.6
0.5
x 45
°
1 x 45°
5.4
65
A
R25
10
M8
A
60°
ø50
(ø65)
120°(3x)
Dimensions in mm
Threaded bushing M5
Sectional drawing A-A Rear view
Notes on fixing:The tightening torque for the 3 threaded screws (M5) is 3 Nm – ±0.3 Nm
Suitable measures (e.g. stick) should be applied to prevent the M5 threaded screws from self loosening –
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 7/12
Connection diagram
Connector pinning of the display
Pin Pin designation
1 Pin 31 GND
2 CAN2 High
3 CAN2 Low
4 CAN1 High
5 CAN1 Low
6 Pin 15 (ignition)
7 Pin 58 (light signal)
8 Video input 2
9 Video input 1
10 GND video input
11 Video camera voltage supply
12 Pin 30 (battery voltage)
12
6
1
7
CAN 1 L
CAN 1 H
CAN 2 L
CAN 2 H
10
+12V/+24V
0 V
5 A
11
8
9
30
3158
15
54
32
12 Vide
o In
CAN bus interface1)
Switch-on signal
Light signal for display illumination
Con
stan
t vol
tage
7
V, 9
V o
r 12
V
Ground
Video camera 1
Video camera 2
Electronic supply
Fuses
Ignition switch
Light switch
120 1) Ω CAN termination resistor necessary for integration in the cable harness
6 5
4 3
2 1
7 8 12
9 11
10 X X
7
11
98
10
12
6
2
45
3
1
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Connections
2
7
5
4
1)2)
4)
3)
PCInterface
CAN-USB
DI3
CA
N 1
CAN-USB interface (R902602780)1)
SUB-D 9-pin connector female (not in the delivery content)2)
DEUTSCH DT06-12SA mating connector (R900877038)3)
CAN 120 4) Ω termination resistor (not in the delivery content)
Model _____________________________________ DT06-12SA
The mating connector is not included in the delivery contents.
The DEUTSCH DT06-12SA mating connector can be obtained as a ready-made assembly set material number R900877038 from Bosch Rexroth.
PC connection with DI3 via CAN-USB interfaceCAN-USB interface
SUB-D out connector pin assignment: –
1 56 9
Pin Assignment
1 +12 V / +5 V / not assigned
2 CAN L
3 CAN-GND / not assigned
4 not assigned
5 not assigned
6 CAN-GND / not assigned
7 CAN H
8 not assigned
9 +12 V / +5 V / not assigned
The interface can be obtained under material number R902602780 from Bosch Rexroth.
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 9/12
DashboardThe BODAS display DI3 can be used in mobile applications as a dashboard display/user interface. The assembly can either be integrated in the control panel or as stand-alone equipment in the driver's console.
Typical applications when used in the dashboard include
Trip and operating state indicator –
Setting system parameters –
Diagnostics –
Workspace/rear view monitoringIn the BODAS DI3 video display version, in conjunction with the connection of up to two BODAS color video cameras, corresponding video pictures can be displayed on the display. These signals are displayed using overlay technique, i.e. any content can be superimposed as a complete picture or only in a defined area of the display (size of the display surface is adjustable).
Typical applications when used in conjunction with the camera system include
Rear view monitoring –
Workspace monitoring –
Applications / Installation variants
10/12 Bosch Rexroth AG DI3 Series 10, 11 RE 95270/01.12
Safety instructionsGeneral instructions
The proposed circuits do not imply any technical liability for the system on the part of Bosch Rexroth. –
Working on the PC with BODAS DCT in conjunction with a control unit or display in a machine or vehicle is only permissible –during commissioning of the machine or during service operations. Appropriate safety measures must be provided against hazards caused by unexpected operational states.
Changing parameters or loading (flash-programming) software onto the BODAS display DI3 may only be performed by trained –and experienced specialists who are suitably familiarized with both the components used and the complete system.
When performing flash-programming, the user is responsible for ensuring that the software to be flash-programmed is compa- –tible with the BODAS display hardware/vehicle in question.
Incorrect parameter settings on the BODAS display DI3 may create potential hazards while the machine is in operation. –It is the responsibility of the machine manufacturer to identify hazards of this type in a hazard analysis and to bring them to the attention of the end user. Bosch Rexroth assumes no liability for dangers of this type.
The display firmware must be installed and removed by Bosch Rexroth or by the authorized partner concerned in order to –uphold the warranty.
It is not permissible to open the BODAS display DI3, or to modify or repair the unit. Modification or repairs to the wiring could –result in dangerous malfunctions. Repairs to the BODAS display DI3 may only be performed by Bosch Rexroth or by an autho-rized partner.
Make sure that the display configuration does not lead to safety-critical malfunctions of the complete system in the event of –failure or malfunction. This type of system behavior may lead to danger to life and/or cause significant damage to property.
When using cameras in combination with BODAS display DI3 Video, please note that the displayed picture can show distor- –tion, depending on the curvature of the camera-lens (fish-eye effect). Take adequate account of this deviation when operating your system.
System developments, installations and commissioning of electronic systems for controlling hydraulic drives must only be –carried out by trained and experienced specialists who are sufficiently familiar with both the components used and the complete system.
When commissioning the BODAS display DI3 the machine may pose unforeseen hazards. Before commissioning the system, –ensure that the vehicle and the hydraulic system are in a safe condition.
Make sure that nobody is in the machine's danger zone. –
No defective or incorrectly functioning components may be used. If the components should fail or demonstrate faulty operation, –repairs must be performed immediately.
Notes on the installation point and positionDo not install the BODAS display DI3 close to parts that generate considerable heat (e.g. exhaust). –
Radio equipment and mobile telephones must not be used in the driver's cab without a suitable outside antenna or near the –control electronics.
A sufficiently large distance to radio systems must be maintained. –
All connectors must be unplugged from the electronics during electrical welding and painting operations. –
Cables/wires must be sealed individually to prevent water from entering the device. –
Standing and permanently running water are not permitted anywhere near the display glass, the push-buttons or the pressure –balance element (DAE).
Notes on transport and storageIf it is dropped, the BODAS display DI3 must not be used any longer as invisible damage could have a negative impact on –reliability.
Impacts with hard objects on the case or integrated glass/camera lens could cause the case or glass to break. In such cases, –the BODAS display DI3 must be replaced without delay.
Contamination of the BODAS display DI3, and especially of the keyboard and rotary dial, should be eliminated immediately to –ensure correct function.
Do not expose the case or keyboard to extremely acidic or alkaline substances. Avoid prolonged contact with oils and grease. –
Only use clean water and a damp cloth to clean the inspection window and keyboard. –
Avoid any utensils that scratch or which are abrasive when cleaning the BODAS display DI3. –
RE 95270/01.12 DI3 Series 10, 11 Bosch Rexroth AG 11/12
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.
The BODAS display DI3 and the cameras must be powered from the same network. Optimally, the cameras will be powered –from a port on the display.
Wires to the cameras are to be shielded. The shielding must be connected to the electronics on one side or to the machine or –vehicle ground via a low-resistance connection.
Cables to the electronics must not be routed close to other power-conducting wires in the machine or vehicle. –
The wiring harness should be fixated mechanically in the area in which the BODAS display DI3 is installed (spacing < 150 mm). –The wiring harness should be fixated so that in-phase excitation with the display occurs (e.g. at the displays mounting point).
If possible, wires should be routed in the vehicle interior. If the wires are routed outside the vehicle, make sure that they are –securely fixed.
Wires must not be kinked or twisted, must not rub against edges and must not be routed through sharp-edged ducts without –protection.
Wires are to be routed with sufficient spacing to hot or moving vehicle parts. –
Intended useThe BODAS display DI3 is designed for use in mobile working machines provided no limitations / restrictions are made to cer- –tain application areas in this data sheet.
Operation of the BODAS display DI3 must generally occur within the operating ranges specified and released in this data –sheet, particularly with regard to voltage, temperature, vibration, shock and other described environmental influences.
Use outside of the specified and released boundary conditions may result in danger to life and/or cause damage to components –which could result in consequential damage to the complete system.
Improper useAny use of the BODAS display DI3 other than that described in chapter "Intended use" is considered to be improper. –
The BODAS display DI3 is not suitable for use in functions relevant to safety. –
Do not assign functions relevant to safety to the function buttons of the display. Separate switches are always to be used to -control functions relevant to safety, e.g. emergency-off switch for immediate or controlled stoppage of the system.
Make sure that the display configuration does not lead to safety-critical malfunctions of the complete system in the event of -failure or malfunction of the display. This type of system behavior may lead to danger to life and/or cause much damage to property.
Use in explosive areas is not permissible. –
Damage resulting from improper use and/or from unauthorized interference in the component not described in this data sheet –render all warranty and liability claims with respect to the manufacturer void.
More detailed informationMore detailed information on the BODAS display DI3 can be found under www.boschrexroth.com/mobilelektronik under the –heading display.
Pay regular visits to our home page for the latest product information and information about updates. –
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