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Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection...

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Borberman Limited Borberman Limited Business Business Plastic Injection Tooling - Design and Plastic Injection Tooling - Design and Fabrication Fabrication Plastic Injection Molding & Manufactory Plastic Injection Molding & Manufactory Sheet Metal Stamping Die & Fixture Sheet Metal Stamping Die & Fixture Sheet Metal Stamping & Forming Manufactory Sheet Metal Stamping & Forming Manufactory Component Decoration – Spray, Paint, Component Decoration – Spray, Paint, Powder Powder Coating, Silkscreen, Tempo Print, Hot Coating, Silkscreen, Tempo Print, Hot Stamp Stamp OEM/ODM Assembly OEM/ODM Assembly
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Page 1: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Borberman LimitedBorberman Limited

BusinessBusiness Plastic Injection Tooling - Design and Plastic Injection Tooling - Design and

FabricationFabrication Plastic Injection Molding & ManufactoryPlastic Injection Molding & Manufactory Sheet Metal Stamping Die & FixtureSheet Metal Stamping Die & Fixture Sheet Metal Stamping & Forming Sheet Metal Stamping & Forming

ManufactoryManufactory Component Decoration – Spray, Paint, Component Decoration – Spray, Paint,

Powder Powder

Coating, Silkscreen, Tempo Print, Hot Coating, Silkscreen, Tempo Print, Hot StampStamp

OEM/ODM AssemblyOEM/ODM Assembly

Page 2: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Profile BriefProfile Brief Established 1990Established 1990 Factory Production Area & Work ForceFactory Production Area & Work Force

Plastic – 30,000 square feet, 600 peoplePlastic – 30,000 square feet, 600 people

Metal – 15,000 square feet, 200 peopleMetal – 15,000 square feet, 200 people Annual Turnover (2004)Annual Turnover (2004)

Plastic – US$4.6 MillionPlastic – US$4.6 Million

Metal – US$2.2 MillionMetal – US$2.2 Million Major CustomersMajor Customers

USA – Axhiom/AMC, ID Tech, Stanley/BAS, IEE, USA – Axhiom/AMC, ID Tech, Stanley/BAS, IEE, TPGTPG

White Electronic, PinacleWhite Electronic, Pinacle

Europe – Tennex, Ackermann. Goodman, Volvo, Europe – Tennex, Ackermann. Goodman, Volvo, CTPCTP

Japan – Sony, JVC, Fujixerox, Daikin, RicohJapan – Sony, JVC, Fujixerox, Daikin, Ricoh

Korea – Samsung, LG, SHC, InchangKorea – Samsung, LG, SHC, Inchang

China – TCL, KonkaChina – TCL, Konka

Page 3: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Factory LocationFactory Location

Page 4: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

CAD/CAM/CAE System & SoftwareCAD/CAM/CAE System & Software

AutoCAD 2000 (USA)AutoCAD 2000 (USA) Mechancal Desktop 6 (USA)Mechancal Desktop 6 (USA) Pro-ENGINEER Release 2001 Pro-ENGINEER Release 2001

(USA)(USA) Unigraphics NX1 <V19>Unigraphics NX1 <V19> Mastercam Release 9.0 SP1(USA)Mastercam Release 9.0 SP1(USA) Moldflow Plastics Insight 4.0Moldflow Plastics Insight 4.0

Page 5: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Equipment List (Plastic)Equipment List (Plastic)

CNC Milling Machine CNC Milling Machine HITACH SEIKI VK55II with SEICOS controller (Japan)HITACH SEIKI VK55II with SEICOS controller (Japan)

600(z)×1000×600mm S4500600(z)×1000×600mm S4500 DAI-ICHI SEIKI MC-400N with Fanuc controller (Japan)DAI-ICHI SEIKI MC-400N with Fanuc controller (Japan)

600(z)×800×600mm S3500600(z)×800×600mm S3500 MAKINO BMC-60 with Fanuc controller (Japan)MAKINO BMC-60 with Fanuc controller (Japan)

400(z)×600×400mm S3000400(z)×600×400mm S3000 MIRKON VCP710 Heidenhain TNC430M controller MIRKON VCP710 Heidenhain TNC430M controller

(Switzerland)(Switzerland)500(z)×700×650mm S20000500(z)×700×650mm S20000

MIRKON VCP710 Heidenhain TNC430M controller MIRKON VCP710 Heidenhain TNC430M controller (Switzerland) (Switzerland) 500(z)×700×650mm S20000500(z)×700×650mm S20000

MAKINO VB060 with Heidenhain TNC355 controller MAKINO VB060 with Heidenhain TNC355 controller (Japan)(Japan)400(z)×600×400mm S3000400(z)×600×400mm S3000

MITSUT SEIKI-VU65A with Fanuc controller (Japan)MITSUT SEIKI-VU65A with Fanuc controller (Japan)600(z)×1280×650mm S12000 1500kg600(z)×1280×650mm S12000 1500kg

TOSHIBA BTD-110.R16-HORIZONTAL (Japan) TOSHIBA BTD-110.R16-HORIZONTAL (Japan) 2000(X)×1500(Y)×1450(Z)×500(W) 6300kg2000(X)×1500(Y)×1450(Z)×500(W) 6300kg

MAKINO SNC-43 (Japan)MAKINO SNC-43 (Japan)400(z)×400×300mm S8000 70kg 400(z)×400×300mm S8000 70kg

Page 6: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Equipment List (Plastic)Equipment List (Plastic)

EDM MachineEDM Machine CHARMILLES TECHNOLOGIEG ROBOFORM 41(Switzerland)CHARMILLES TECHNOLOGIEG ROBOFORM 41(Switzerland)

300(z)×500×400mm Maximum part weight: 75kg 300(z)×500×400mm Maximum part weight: 75kg MAKINO EDNC-64(Japan)MAKINO EDNC-64(Japan)

250(z)×600×400mm Maximum part weight: 75kg250(z)×600×400mm Maximum part weight: 75kg MAKINO EDNC-43(Japan)MAKINO EDNC-43(Japan)

250(z)×450×350mm Maximum part weight: 75kg250(z)×450×350mm Maximum part weight: 75kg AGIE EMS-2 ARDPULSE-50, HITACHI H-ES02N, HITACHI H-﹑AGIE EMS-2 ARDPULSE-50, HITACHI H-ES02N, HITACHI H-﹑

DS02N, HITACHIDS02N, HITACHI

Wire Cut MachineWire Cut Machine MAKINO EE3 (Japan) X.Y.Z travel: 350×250×220mmMAKINO EE3 (Japan) X.Y.Z travel: 350×250×220mm ROBOFIL 440 (Switzerland) X.Y.Z travel: 550×350×400mmROBOFIL 440 (Switzerland) X.Y.Z travel: 550×350×400mm

U.V travel: 550×350mm Maximum taper angle:±30/400 º/mmU.V travel: 550×350mm Maximum taper angle:±30/400 º/mmMaximum part dimension: 1200(X)×700(Y)×400(Z)mm Maximum part dimension: 1200(X)×700(Y)×400(Z)mm Maximum part weight: 1500kgMaximum part weight: 1500kg

Page 7: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Equipment List (Plastic)Equipment List (Plastic)

Numerical Control LatheNumerical Control Lathe MORI SEIKI TF2000AT(Japan) MORI SEIKI TF2000AT(Japan) Max. Dia.:Max. Dia.:ØØ430mm, Std Dia.:430mm, Std Dia.: Ø Ø199mm, Max. 199mm, Max.

Length:563mm, Speed 4500rpmLength:563mm, Speed 4500rpm

Other MachineOther Machine 13 milling machines (Spain)13 milling machines (Spain) 3 lathe machines (China,Taiwan, England)3 lathe machines (China,Taiwan, England) 4 grinding machines (Taiwan, China)4 grinding machines (Taiwan, China) 6 drilling machines (China) 6 drilling machines (China)

CMM MachineCMM Machine IMPACT 800 (England) (X)Bridge Axis:750mm (Y)Table IMPACT 800 (England) (X)Bridge Axis:750mm (Y)Table

Axis:800mm (Z)Vertical Axis:550mm 750KGS(1650IBSAxis:800mm (Z)Vertical Axis:550mm 750KGS(1650IBS) )

Data Measuring Microscopes MachinesData Measuring Microscopes Machines MF-A 1720H(Japan) X:200mm Y:170mm 20KG(44IBS)MF-A 1720H(Japan) X:200mm Y:170mm 20KG(44IBS)

Page 8: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Equipment List (Plastic)Equipment List (Plastic)

Injection Molding MachinesInjection Molding Machines Toshiba – 36 sets, 55-550 Tons, 4-60 oz.Toshiba – 36 sets, 55-550 Tons, 4-60 oz. Sumitomo – 8 sets, 50-150 Tons, 4-10 Sumitomo – 8 sets, 50-150 Tons, 4-10

oz.oz. JSW – 5 sets, 50-250 Tons, 4-30 oz.JSW – 5 sets, 50-250 Tons, 4-30 oz. Arburg – 6 sets, 22-27 Tons, 1-2 oz.Arburg – 6 sets, 22-27 Tons, 1-2 oz.

(Total 55 sets)(Total 55 sets)

Page 9: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Equipment List (Metal)Equipment List (Metal)

ToolingTooling Fine-Sodick CNC Wire Cut Machine A350 (1 set)Fine-Sodick CNC Wire Cut Machine A350 (1 set) Seibu CNC EDM Wire Cut Machine EW-450K (1 set)Seibu CNC EDM Wire Cut Machine EW-450K (1 set) Houston DMP-60 DMP Series (1 set)Houston DMP-60 DMP Series (1 set) Proth3060AH Precision Surface Grinder (1 set)Proth3060AH Precision Surface Grinder (1 set) Boyar-SchultzH612 Precision Surface Grinder (1 Boyar-SchultzH612 Precision Surface Grinder (1

set)set) Okamato 612 Precision Surface Grinder (3 sets)Okamato 612 Precision Surface Grinder (3 sets) Seedtec 618 Precision Surface Grinder (1 set)Seedtec 618 Precision Surface Grinder (1 set) Wing912 Band Saw (1 set), Lagum Milling Machine Wing912 Band Saw (1 set), Lagum Milling Machine

(1 set)(1 set) Batar Milling Machine (2 sets), Shang Hai C0630 Batar Milling Machine (2 sets), Shang Hai C0630

Lathes (1 set)Lathes (1 set) Ostling Etching Machine (3 sets) Ostling Etching Machine (3 sets)

Page 10: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Equipment List (Metal)Equipment List (Metal)

ProductionProduction Amada CNC Turret Punch Press VIPROS-2510C (1 Amada CNC Turret Punch Press VIPROS-2510C (1

set)set) Amada CNC Hydraulic Press Brake FBDI I I – 8025NT Amada CNC Hydraulic Press Brake FBDI I I – 8025NT

(1 set)(1 set) WL-L-3K Capacitor Stored Energy Spot Welder (1 WL-L-3K Capacitor Stored Energy Spot Welder (1

set)set) ““Chin Fong” Gap Frame Single Crank Press 45-110 Chin Fong” Gap Frame Single Crank Press 45-110

Ton (5 sets)Ton (5 sets) Press Machine (China) 10-80 Ton (58 sets)Press Machine (China) 10-80 Ton (58 sets) Auto Press Machine (China) 14 Ton (2 sets) Auto Press Machine (China) 14 Ton (2 sets) Auto Press Machine (HK) 1200-2000 Lb (6 sets) Auto Press Machine (HK) 1200-2000 Lb (6 sets) Mitutoyo PV350H Profile Projector (2 sets)Mitutoyo PV350H Profile Projector (2 sets)

Page 11: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic)Plant Tour (Plastic)

Page 12: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic)Plant Tour (Plastic)

Page 13: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic – Engineering)Plant Tour (Plastic – Engineering)

Page 14: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic - Quality)Plant Tour (Plastic - Quality)

Page 15: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic - Quality)Plant Tour (Plastic - Quality)

Page 16: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic – Tool Fabrication)Plant Tour (Plastic – Tool Fabrication)

Page 17: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic – Tool Fabrication)Plant Tour (Plastic – Tool Fabrication)

Page 18: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic – Injection Molding)Plant Tour (Plastic – Injection Molding)

Page 19: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic – Injection Molding)Plant Tour (Plastic – Injection Molding)

Page 20: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic - Decoration)Plant Tour (Plastic - Decoration)

Page 21: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic - Decoration)Plant Tour (Plastic - Decoration)

Page 22: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic – Assembly)Plant Tour (Plastic – Assembly)

Page 23: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Plastic - Assembly)Plant Tour (Plastic - Assembly)

Page 24: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plastic Injection MoldsPlastic Injection Molds

Page 25: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plastic ProductsPlastic Products

Page 26: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plastic ProductsPlastic Products

Page 27: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plastic ProductsPlastic Products

Page 28: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plastic ProductsPlastic Products

Page 29: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Metal)Plant Tour (Metal)

Page 30: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Plant Tour (Metal)Plant Tour (Metal)

Page 31: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Metal ProductsMetal Products

Page 32: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Metal ProductsMetal Products

Page 33: Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

Metal ProductsMetal Products


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