BSF-36 Truck- Mounted Concrete Pump of BSF 36.pdf · Putzmeister parts to guarantee consistent...

21 March 2018 © Putzmeister Page 1

BSF-36 Truck- Mounted Concrete Pump Product Presentation


Contents

Boom Remote Control

One Sided Support

Boom Piping

Outrigger Tubing

Z fold Boom

Ergonic Display

Specifications

Boom Reach

Complete unit-Weight Distribution

Hopper

I-Frame Concept

Service and Spares Support

S valve Technology

Flap Elbow with cleaning lid

Delivery Cylinder and Piston

Auto greasing system

Water tank

Night lamp

Slewing Legs

Fluid Cooling system

Human Safety and Precautions

Job Sites

Cost effective Hydraulics

Hydraulic Oil

End Hose


Specifications


Specifications BSF 36.08H

• *Factory Set • All values are theoretical


Specifications BSF 36.10H

• *Factory Set • All values are theoretical


Specifications Boom Reach

Folding type 4 Section Z folding

Vertical Reach 35.6m

Horizontal Reach 31.4m gross

Reach depth 23.9m max

Unfolding height 8.5m

Length end hose 4m

Delivery lines DN 125, max. 85bar

Slewing range 365º

Support width front rear

TelescopingDiagonally Swinging


Boom Piping

Feature

•Bolted pipe-holders with pipeline in

neutral axis layout

Benefits•Neutral axis layout reduces risk of

bending cracks and stress on pipeline•Reduced costs of service• Noticeable less boom movements•Extended durability of pipe-line and holders•Service optimised and easy to retrofit


Z fold boom

Feature

•Z-fold boom with standard elbows

Benefits•Easy folding and unfolding of the boom

•Low unfolding height allows operation even in congested construction sites•Easier to maintain elbows•Releases larger storage area for accessories , pipes & hoses


Complete unit- Weight Distribution

Feature

•Direct force distributed from the boom head straight into the outriggers without stressing the frame

Benefits•Improved efficiency and stability •No torsion strain on chassis and pump frame •Better handling of boom tip

•Lighter by 2 tons compared to the older version. •Improved boom design


One sided support

Feature•One sided support system

Benefits•Extensively reduced support width when using one sided support•Flexible range of applications•Fewer obstructions for surrounding area

such as urban or along busy roads•The cross support is stable, reliable, saves on time and space

without compromising on safety.


Outrigger Tubings

Feature•Outrigger with tubings

Benefits•Longer life as compared to rubber hoses

•Weather resistant and can withstand

harsh climatic conditions


I-Frame Concept

Feature•I-frame

Benefits•I-frame allows improved

torsion properties of entire frame

•Reduced risk of cracks•No welded connections•Longer life of machine


Boom Remote Control

Feature•BSF-36.08H with standard cable remote•IP 55 protected panel to protect from dust and water ingress

Benefits•More user friendly interface•Precise handling• Accurate pumping & boom control•Well defined controls for smoother operations

Feature•BSF-36.10H with radio remote (optional)•IP 55 protected panel to protect from dust and water ingress

Benefits•Benefits of a standard cable remote with the added advantage of wireless usage.


Ergonic Display


Real time Ergonic Display

Feature•Microcontroller based 4.3 Inch VGA-TFT,

colour display with push buttons

Benefits•Easy to operate•Precise and accurate real time data•Saves valuable time•Clear display of all machine data



Feature•5 button Console

Benefits•Quicker access to all controls•Real time performance control

4 5 6

12

3

1. Home

2. Help

3. Service

4. Pump

5. Local

6. Output



Real date and time

Machine serial number

Ergonic output control

Lubrication

Stroke counter

Push over hydraulic

Cooler indicator

Press F2 to get setting value data of the concrete out put & concrete pressure

Concrete Output actual /adjustment option

Concrete pressure actual /adjustment option


Core Pump Operation sreen

Engine rpm Speed

Moving display of the Pumping process in real

time

Delivery direction

Transfer tube

Ammeter- Current that control swash plate valve

Centralized lubrication

system

Red - Magnetic Switch has not switched during switchover position

Hydraulic fluid over heating

Output current monitoring

Grey - magnetic Switch is ok

High pressure of Hydraulic fluid

Stroke timer

Magnetic sensor

Engine rpm icon

Pressure icon

Stop for pumping

Vacuum return flow filling



Engine Diagnostics

Battery fault indicator Engine fault indicator Oil Pressure of Engine fault indicator

Oil temperature Pressure of Engine fault indicator

Engine run – on hours

Fuel consumption liter per hour

Battery voltage

Fuel gauge

Fuel tank is now required refill


Cost effective Hydraulics

Feature

Free Flow Hydraulic valve (FFH)

Benefits

•The closed circuit in FFH results in increased performance

and reduces wastage of energy. •Consumes less fuel and is therefore more economical.•Less number of directional valves prevents unnecessary

heating of the oil.

•Smaller hydraulic valve NG16 for S-tube reducing

oil consumption to 275 lts.

•Emergency operation through hand lever


Hydraulic Oil

Feature•Hydraulic tank capacity is reduced by 105 litres (25% reduction)

Benefits

•Less operating cost by reduction in hydraulic oil consumption

•Other Brands •BSF 36

•550 Lts •275 Lts

Putzmeister- BSF 36

Other Brands

Oil Volume 275 lts 550-650 lts

Oil Change time 500 Hrs. 500 Hrs.

Oil Rate INR 145/ltr INR 145/ltr

Cost of change INR 39,875 INR 94,250

•Savings on Oil change


Hopper

Feature

•Hopper capacity of 600lts

Benefits

•Hopper shape facilitates easy flow of concrete towards the concrete suction cylinders with no dead pockets of concrete

•Outriggers are at inclination that allows more stability while pumping the concrete

•Wider hopper than other brands

•Offers easy cleaning


Agitator

Feature

•Heavy duty agitator motor

Benefits

•Improves filling rate of the delivery cylinders

•Enables homogenization of concrete

•Mixes concrete evenly to give consistent output


S Valve Technology

Feature

•Original S Valve technology from Putzmeister

Benefits•Has 3 wear parts: proven for Indian conditions•Uses carbide plates with high wear resistance

•Life of S valve and Flap straight can be extended

by rebuilding the inside wall by hard facing •Minimum operation cost

•Designed for long life and high concrete pressure delivery•Can have longer maintenance intervals*

• Increased lifespan of components by 50%

*Depends upon the grade of concrete, aggressiveness of raw materials, application i.e. long distance/height pumping, region where the machine is used etc.

S Valve

Flap ElbowCarbide plates


Flap Elbow with cleaning lid

Feature

•Cleaning port on the flap elbow

Benefits

•Convenient for ball pass cleaning

•Easy accessibility and saves time in operations

Open able Flap Elbow


Chrome Delivery Cylinder and Piston

Feature

•Chrome big mouth delivery cylinder

Benefits

•Higher life over hardened cylinders

•Rust free, enhances life of the delivery piston seal

•No lubrication of piston required, thereby saving oil

•Easy suction of concrete thus emptying TM in less time

Feature

•Delivery piston

Benefits

•Easy replacement of individual parts of piston is possible

•Assures major savings on parts replacement


Auto Greasing System

Feature•Pre-set time based auto greasing system

Benefits•Keeps the entire system operating efficiently even in harsh conditions

•Grease goes where it's supposed to, automatically, with little or no waste, while the system is under operation•Delivers grease to all lubrication points of the pump which are difficult to access•No wasted time, no missed points and no under or over greasing problems


Night Lamp and Horn

Feature

•Night lamp that is easy to adjust and retrofit

•Push horn for safety purpose and as an alert during operations in noisy environment

Benefits•Shock resistant, long lifetime•Less current consumption


Water Tank

Feature•BSF M 36-4 with Submerged water pump generating pressure up to 20 bar and 500 lts. water tank

Benefits•Enough for several cleanings•Easier for service and maintenance

•Simple mounting / demounting of complete water tank


Slewing Legs

Feature•Maintenance free bolt of slewing leg with Support plates mounted at slewing leg cylinders

Benefits•Support plates for improved handling•Only one greasing position at pedestal (4 point bearing)

•Reduced maintenance required during operation•Easy operations


Fluid cooling system

Feature

•BSF M 36-4 with fluid cooler integrated into support leg

Benefits•Optimal cooling of hydraulic fluid due to integrated cooler•Releases space on the deck

•Covered and safely protected system


End Hose

Feature

•The Putzmeister End Hose consists of 4 different layers embedded together.

Benefits

•It gives better strength & longer life

•Hose provides low flow resistance while pumping concrete

•Can withstand high concrete pumping pressure with ease.


Human Safety and Precautions


Hopper Grill Safety Cut-out

Feature

•Hopper grill safety cut out

Benefits

•Prevents fatal accidents due to operator’s negligence.

•If the operator tries to open the grill while pumping is ON, Agitator, S-Valve movement and pumping will be stopped completely.


OSS safety

Feature

•OSS Safety Key switch and safety Indicator lamp

Benefits

•Prevents unauthorized use of OSS thus preventing fatal accidents due to operator’s negligence.

•OSS can be activated only in one side by switch selection

•Additional illusion safety indicator lamp is provided as visual alarm


Operator Safety

Feature

•Emergency stop Switches at various locations around the machine•Use of safety and warning instructions at required locations along the truck

Benefits•Safer working conditions.•Instant pumping stop switch for emergency purposes from any location around the truck

•Prevents accidents due to operator’s negligence

Emergency Stop Switches


eSmart- Safety Features

High hydraulic temperature cut offOperator can monitor the system

temperature if the temperature goes up above the permissible limits.

Engine overheating and low lube pressure alarm

Audible signal will be given if the engine temperature goes high or engine lube

pressure drops below permissible limits

Low engine RPM cut offIf engine RPM drops below 1000, then

pumping load on engine will get cutoff to prevent failure of hydraulic pump


Deck Accessibility

Feature•Anti-slip property•Hand rails for easy step

•Side deck even wider – on both sides

Benefits

•Provides an anti slip surface to prevent slipping and falling

•Ensures safety by reducing chances of accidents during operation


Network


ISO Certifications

•ISO 3834-2:2005 •ISO 9001:2008


Round the clock competent and certified service team to support you with machine issues, modifications and retrofitting requirements.

.

Centralized warehouse with genuine Putzmeister parts to guarantee consistent quality, maximum performance and availability of your machine.

Your employees master the machine with all its special features, use the machine to optimum effect, reduce operating costs and avoid operating errors.

Technical SupportSpares

AssistancePeriodic

MaintenanceKnowledge

TransferEffective

Operations

Service and Spares Support

.Putzmeister offers tailored maintenance contracts which guarantees availability of your machine and reduces unexpected downtime

Putzmeister, organises various kinds of trainings on our comprehensive range of products & process of concrete placing as a whole.


Job Sites


Putzmeister BSF Machines working at the Delhi International Airport

Putzmeister Machines at work for construction of Power Plants at

- Singrauli Thermal Power Plant

- Adani Thermal Power Plant

- Jindal Thermal Power Plant

- Tata Thermal Power Project


Putzmeister BSF machines working at the site of Reliance refinery project

Putzmeister BSF machine on the job at Alaknanda Hydro Electric Project, Uttaranchal


Thank you for your Attention!

Date post:	18-Jan-2021
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BSF-36 Truck- Mounted Concrete Pump of BSF 36.pdf · Putzmeister parts to guarantee consistent...

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