Bulk Melters DuraPail DP020 (Generation II) with Gear...

Bulk MeltersDuraPail� DP020 (Generation II)

with Gear Pump

Parts List P/N 7146729_07- English -

Issued 12/11

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7146729_07 � 2011 Nordson CorporationDP_GEN_II_PARTS

Note

This document applies to the entire series of the second‐generation bulk melters.Second‐generation bulk melters can be identified by a configuration code on the ID plate.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2009.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

2011 All rights reserved.- Translation of the original document -

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve,CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI‐stylized, Excel2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli‐flow, Helix,Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March,Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, MicroSet, Millenium, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, Nordson,Optimum, Package of Values, PatternView, PermaFlo, PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus,Prism, ProBlue, Prodigy, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, SealSentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart‐Coat, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt,Super Squirt, SureBead, Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Ultra,UniScan, UpTime, u‐TAH, Vantage, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, Walcom, Watermark, Whenyou expect more.. are registered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo, AutoScan,Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, CleanCoat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,G‐Net, G‐Site, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros,MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix, OptiStroke, Origin, Partnership+Plus,PatternJet, PatternPro, PCI, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet,PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral,Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, Trade Plus,Trlogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista, WebCure, YESTECH, 2 Rings (Design) aretrademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I

P/N 7146729_07� 2011 Nordson Corporation DP_GEN_II_PARTS

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Year of production 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Use Illustrated Parts List 2. . . . . . . . . . . . . . . . . . . . . . . . .Fasteners 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Component Designation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


DuraPail 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly Overview 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ship With Kit 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare Parts and Service Kits 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device, Container Detection 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pail Clamp 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Device, Platen Position Inquiry 9. . . . . . . . . . . . . . . . . . . . . . . . . . .Platen Assembly 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Platen 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melting Plate 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aeration (Manual) 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deaeration 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve (Adapter Plate) 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Control Valve 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump SN0371 to SN0773 21. . . . . . . . . . . . . . . . . . . . . . .Gerotor Pump GN1160 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump Sealing Kits & Assembly Tools for Variseal Pumps 22.

Pressure Cylinders 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine Feet / Casters 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Components 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tower 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Panel - Pneumatic Component Designation 26. . . . . .Air Hoses 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Schematic 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warning Labels 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical Components 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outside Electrical Cabinet 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Electrical Cabinet 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Plate 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Doors 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kits, Dura Controller 36. . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Panel - Electrical Component Designation 38. . . . . . .Position Switches, Motor, Configurable Items 40. . . . . . . . . . . . . .Interfaces and Hose Receptacles 42. . . . . . . . . . . . . . . . . . . . . . . .

Accessory Kits 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light Tower 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exhaust Hood 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical Platen Stop 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Fence 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Secondary Bleed Valve 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Casters 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Platen Seal 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Schedule of Fasteners 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DuraPail 1


Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

DP020-RK4D2MX/XXXXXXXXXXX

1D

2P

30

42

50

6-

7R

8K

94

10D

112

12M

13X

14/

15X

16X

17X

18X

19X

20X

21X

22X Code

Box

ADHESIVE MELTERDuraPail

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

Configuration Code

2 DuraPail


Year of productionThe year and month of production are indicated in the serial number on theID plate:

...

G July

H August

J September

K October

...LU10J01234

Year Month

How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies illustrated parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly. Theabbreviation AR (as required) is used when this item is a bulk item orwhen the quantity per assembly depends on the product version ormodel.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thisdocument.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.

DuraPail 3


This page intentionally left blank.

4 DuraPail


DuraPail

Assembly OverviewNOTE: Electrical component designation see Electrical Components beginning on page 30.

1 3

19

14

13

12

11

10

15

16

18

8

9

2

6

7

4

5

17

20

Fig. 1

DuraPail 5


Item Part Description Note Quantity Box Code

1 ------ Device, container detection page 7 1

2 ------ Pail clamp page 8 1 16 P

3 ------ Device VP020 platen position inquiry page 9 1

4 ------ Platen assembly page 10 1

5 ------ � Melting plate page 14 -

6 ------ � Motor page 40 -

7 ------ � Pump page 21 -

8 7116686 Pneumatic cylinder D160- 520 A 2

9 ------ Machine feetpage 24

-23

X

------ Casters - C

10 207088 Cover VB/DB tower, top 1

11 207553 Cover VB/DB tower, front top 1

12 394963 Cover DuraPail tower, front switch 1

13 207083 Cover VB/DB tower, front switch 1

14 207082 Cover VB/DB tower, front bottom 3

15 ------ Aeration (manual) page 16 -

16 ------ Electrical Components page 30 -

203208 Filter mat back top (el. cabinet) NS 1

17 ------ Dura Controller page 36 1

18 ------ Light tower (accessory) page 43 1

19 ------ Exhaust hood page 43 1 24 E

20 7140059 clamping jaw Pail VP VX 2 16 X

NS: Not Shown

NOTE A: Service Kit is available. Refer to page 23, Service Kit

6 DuraPail


Ship With Kit

Item Part Description Quantity Note Box Code

- 422464 Hexagon socket screw key SW4 DIN911 AMF 1

- 1034145 ADAPTER,PNEUMATIC,MALE 1/4 BSPP X1/4NPT

1

- 7136731 Catch pan VP VX 2

- 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF AR

- 7126911 Hose connect.ftg.a1 1/16UNF-a1 1/16UNF AR

- 253145 Two‐way key no.5 (control cabinet) 1

AR: As Required

DuraPail 7


Spare Parts and Service Kits

Device, Container Detection

1

3

52

6

8

39F1

4

9

7

Fig. 2


- 7140277 Device container detection VP/VD compl. 1

1 ------ � Base plate,device container detect.VP/VD 1

2 ------ � Plate, intiator VX device cont.detection 1

3 ------ � Leg spring d2xDi11 n=2,25 VP/VD 1

4 ------ � Tight-fit screw ISO7379 M8x16 D10/12.9 1

5 ------ � Washer M8 DIN6340 1

6 ------ � Allan head cap screw M5x10 DIN912 SST 1

7 ------ � Cover black D9,5-11 1

8 7140289 Position switch, roller lever IP66 1

9 ------ Cable gland polyamid M20x1,5 1

8 DuraPail


Pail Clamp

1

F2

F26

Fig. 3


- 7140408 Pail clamp VP D280/286 1 16 P

1 7140580 SERVICE KIT Pail clamp latch 1

DuraPail 9


Device, Platen Position Inquiry

1

5

4

F1

F2

F3

6

F12

3

2

Top edge

Empty

Fig. 4


- ------ Device platen position inquiry 1

1 7126852 � Mounting plate VP020 25x10x142 1

2 7126850 � Contact maker bar VP020 L810 M10 1

3 7126205 � Mounting plate VP/VD position switch 4

4 7140679

7140289

� cable, heating punch inquiry DP

� � Position switch, roller lever IP66

1

1

Topedge,Empty

5 7126195 � Mounting kit BT16 8

6 7126297 � Cable gland, membrane M20x1,5 3

10 DuraPail


Platen Assembly

8

1

2

9

7

5

6

10

3

11

F13

2

4

Fig. 5

DuraPail 11



1 7140666

7140963

Replaced by

motor 0,25kW BG06-31/D06LA4-D/UL65/78rp

1

2 7126367 Protection cover (shaft joint) 2

7126342 Shaft joint, extractable type:2GA D12,7 1

3 ------ Pump 1 page 21

4 7140503 Adapter plate VP/VD heating punch/PR6-25 110

C,F,G

7140504 Adapter plate VP/VD heating punch/GER.19 1 H

5 250273 O-ring 44x3 Viton 1

6 ------ Platen 1 page 12

7 ------ Melting plate 1 page 14

8 ------ Aeration plug (aeration, manual) 1 page 16

9 ------ Deaeration 1 page 18

10 ------ Pressure control valve 1 page 20

11 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF 1 NW8

7126911 Hose connect.ftg.a1 1/16UNF-a1 1/16UNF 1 NW16

12 DuraPail


Platen

445

1

3

2

F4

F5

F39

F7

44

Fig. 6

DuraPail 13



1 7116633 Heating punch VP/DP, GP, VX 1 8 N, K

2 7116946 Electric cover, heating punch VP/DP 1

3 7116947 Seal, electric cover, heating punch VP 1

- 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 NS

- 7126360 THERMOSTAT 180° C,24V,1A,FASTON 90° 1 NS

12

L

7126361 THERMOSTAT 210° C,24V,1A,FASTON 90° 1 NS M

7126362 THERMOSTAT 260° C,24V,1A,FASTON 90° 1 NS H

4 7140582

------

------

------

------

------

SERVICE KIT Terminal connection

� Insulation cylinder M4-small

� Insulation cylinder M4-big

� Washer D4,3 DIN125 type A

� Hexagon nut M4 DIN439 B V2A

� Serrated lock washer D4,3 DIN6798 A

1

6

6

12

12

6

5 7140583

------

------

SERVICE KIT Platen Seal VP D286

� O-RING 22x2 VITON

� SEAL, T.E.S., BM/VP/DP, 286mm

1

3

1A

7

8

R, U, P

N

7140584

------

------

SERVICE KIT Platen Seal VP D280


� SEAL, T.E.S., BM/VP/DP, 280mm

1

3

1

7

8

R, U, P

K

7157210

------

------

------

ACCESSORY KIT seal VP/DP D280 silicone


� seal,heating punch VP/DP 280mm silicone

� High-temp.grease GLS 595/N2 can:10g

1

3

1

1

8

7

N, K

B

NS: Not Shown

NOTE A: Nordson recommends to use Kit P/N 7157210 for low temperatures up to approx. 120 ° C / 247 °F

14 DuraPail


Melting Plate

1 2

33

Fig. 7

DuraPail 15



1 7116881 MELTING PLATE, GEAR PUMP D280 1 Axial 7

8

R

K

7116860 MELTING PLATE, GEAR PUMP D286 1 Axial 7

8

R

N

2 7116858 MELTING PLATE, GEAR PUMP D280 1 Smooth 7

8

U

K

7116879 MELTING PLATE, GEAR PUMP D286 1 Smooth 7

8

U

N

3 250263 O-RING 22x2 VITON 2

16 DuraPail


Aeration (Manual)

12

11

10

4

9

7

1

2

3

5

7

8

2

F8

1615

14

13

Fig. 8

DuraPail 17



- ------ Aeration, manual - 17 X

1 7140149 Aeration pipe, manual aeration VP 1

- 7157311 Aeration,manual VP/DPgen2 1

2 394047 � Pipe, double side a=3/8” 1

3 420185 � Fitting iG3/8-iG3/8 1

4 255166 � Sealing ring R1/4 type:PDR-14 1

5 7140459 � Hose nozzle aR3/8 Di9, turning 1

7 252280 � Hose clamp D10-16/9 DIN3017 2

8 394697 � Hose grey type:801-9,5 660 mm

9 430078 � Hose nozzle aG1/4 Di9 L38 1

10 255752 � Ball valve 2ways iG1/4-iG1/4 DN8 PN10 1

11 269172 � Double nipple aR1/4-aR1/4 1

12 314361 � Connection piece aR1/4-iRp1/4 90° 1 A

13 318724 � Bulkhead connection iG1/4 1 A

15 7136736 Aeration plug assy VP 1

14 250252 � O-ring 11x2 Viton 1

NOTE A: Replaces 428617

AR: As Required

18 DuraPail


Deaeration

3

2

1

4

F10

F2b

5

Fig. 9


1 7140141 Deaeration handle VP/VD 1

2 7140123 Bracket deaeration handle VP/VD SN 1

3 7140124 Seat f. deaeration handle VP/VD SN small 1

4 401566 O-ring 21x1,5 Viton 1

5 7136731 Catch pan VP VX 1

DuraPail 19


Safety Valve (Adapter Plate)

1

2

Fig. 10


- 203419 Safety valve 100bar VB/DB fix 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- 394592 SERVICE KIT 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

20 DuraPail


Pressure Control Valve

1

2

3

Fig. 11


-

1

2

3

1031222

------

940201

945035

SERVICE KIT PCV

� VALVE,PCV,1100 PSI

� O RING,VITON, .875X1.000X.063

� O RING,VITON,7/8 TUBE

1

1

1

1

DuraPail 21


Pump

Gear Pump SN0371 to SN0773Gerotor Pump GN1160

21

Fig. 12


1 7104514 Gear pump SN0093 1

A 10

D

7131902 Gear pump SH0093 (NH) 1 N

203708 Gear pump SN0186 1 E

7131910 Gear pump SH0186 (NH) 1 Q

729106 Gear pump SN0371 1 F

7130225 Gear pump SH0371 (NH) 1 P

7116828 Gear pump SN0557 1 C

7131915 Gear pump SH0557 (NH) 1 S

729107 Gear pump SN0773 1 G

7131840 Gear pump SH0773 (NH) 1 R


- ‐ ‐ ‐ ‐ ‐ � O‐ring 10x1,5 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste ”Stucarit” 203 10ml 1


NOTE A: See page 22 for Pump Sealing Kit


2 7131900

7157321

Replaced by

Gerotor GN11601

A

10 H

Future Gerotor GH1160, tool steel 1 10 T


- ‐ ‐ ‐ ‐ ‐ � O‐ring 15x1,5 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste ”Stucarit” 203 10ml 1

22 DuraPail


CodeItem BoxNoteQuantityDescriptionPart


NOTE A: See page 22 for Pump Sealing Kit

Pump Sealing Kits & Assembly Tools for Variseal Pumps

2

1

Fig. 13


1 7136920 Sealing Kit 110

C - G

N - S2 7136915 Assembly Tool & Instructions 1

1 7136921 Sealing Kit 110 H, T

2 7136922 Assembly Tool & Instructions 1

NOTE: The assembly tools are used to slide new seals over the shaft journaland the pump shaft pulley key groove without damaging the seals.

DuraPail 23


Pressure Cylinders

Service Kit

Item Part Description Quantity Note Code

— 7140192 service kit f.pressure cylind. P/N 7116951, 7116686 1

NOTE A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in theentire documentation. Observe the final torques:

200 Nm Loctite 243

24 DuraPail


Machine Feet / Casters

3

4

2

1

Fig. 14


1

2

252414

203476

Machine foot D 40 aM 8 F=118kg

Machine foot extension M8 L101

4

4

23 X


-

3

4

-

-

428178

419576

419575

------

------

KIT Casters

� Fixed caster

� Guide caster

� Allan head cap screw M8x12/12.9 DIN912

� Washer D8,4 DIN125 type B SST

1

2

2

16

16

23 C

DuraPail 25


Pneumatic Components

Tower

Pneumatic Control

1

2

3

4

Max.8 bar

Fig. 15


1 7140269 Pressure gage 0-10bar G1/8-back D50 1

2 7140270 Pressure control valve 0,4-10bar G3/8 1 0V3

3 7140261 Safety valve 8bar G1/4 SW17 1 0V1

4 255166 Sealing ring R1/4 type:PDR-14 1

- Check valve 1 0V2

- 7140473 Check valve D06-D06 NW4 1 0V4

26 DuraPail


Pneumatic Panel - Pneumatic Component Designation

1V3

2V3

2V1

1V1

1V42V5

2

2V3

1V3

2V4

1V6

Fig. 16

DuraPail 27



2V5 785733 Safety valve 1,0bar 1/4 1

2 255166 Sealing ring R1/4 type:PDR-14 1

- 7140615 Pneumatic plate DP/DD compl. 1

1V3 7140599 � Pressure gage 0-6bar G1/8-back D40 1

1V3 7140590 � Pressure control valve 0,3-4bar G1/4 1

2V17140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration

� Solenoid-22 INDF 24VDC 6W

1

1

1V17140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode


1

1

1V47140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode


1

1

1V5 7140594 � Valve 3/2 WV-NC G1/4 pressure 1

1V6 7140595 � Valve 5/3-WV - APB G1/4 pressure 1


2V3 7140600 � Pressure gage 0-2,5bar G1/8-back D40 1

2V3 7140591 � Pressure control valve 0,3-4bar G3/8 1


Air Hoses


- 418496 Air hose D4,0 d2,8 PUR AR

- 289010 Air hose D6,0 d4,0 PUR silver AR




- 7140425 Air hose D16,0 d11,0 PUR blue AR

- 252277 Air hose D6,0 d4,0 PTFE AR



AR: As Required

28 DuraPail


Pneumatic Schematic

Fig. 17 7140614

DuraPail 29


Warning Labels

14

3

6

2 5

7

Max... bar

8 9

Fig. 18


1408437 Sign, heat output,general 1

291387 Blind rivet cl.end 3,2x6,5 DIN7337 2

2290083 Sign, dangerous voltage 1

291387 Blind rivet cl.end 3,2x6,5 DIN7337 2

3 7104911 Sign, warning low voltage self-adhesive 1

4 729733 Sign, lifting O lowering self-adhesive 1

5 207001 Sign, two-hand control, self-adhesive 1

6

1025326

1024720

1025795

1059866

TAG, CAUTION, HOT SURFACE

TAG, WARNING, HOT ADHESIVE

TAG,WARNING,HAZARDOUS VOLTAGE

TAGS,SHEET OF ,VERSA/DURABLUELG,CE LANG

1

1

1

1

7 421460 Sign, warning hand injury 1

8 7140255 Sign ”Max. 8 bar” self adhesive 1

97150828 Sign,hot surface,general UL 1

255289 NOTCHED TAPER PIN 1,7x4 DIN1476 2

30 DuraPail


Electrical Components

� STANDARD Wiring Diagram P/N 7140650 (200/240 V)

� STANDARD Wiring Diagram P/N 7140651 (400/480 V)

Outside Electrical Cabinet

154S6

1Q1166S3

166S5

1T4

1F4

Fig. 19

DuraPail 31



154S6

207585 Selector switch type:M22-WRLK3-G 1

460768 Mounting adapter type:M22-A 1

460769 Contact block type:M22CK10 3 A

460770 Contact block type:M22CK01 2 B

166S3

166S5

7126179 Push-button black M22-DH-S 1

1

left

right

460768 Mounting adapter type:M22-A 2

460769 Contact block type:M22CK10 1

460770 Contact block type:M22CK01 1

1Q1252794 Main switch 3x63A RD/YE 1

92, 3

253639 Main switch 3x32A / red/yellow 1 4, 5, 6

1T4

(161S7)

7126550 3ph.autotransformer VP 200V/230V 21KVA 19

2

7126551 3ph.autotransformer VP 480V/400V 21KVA 1 5, 6

1F47126918 Circuit breaker 60A 3-pole, UL489 1

92

7140641 Circuit breaker 30A 3-pole UL489 1 6

NOTE A: until Septemper 2010: Quantity:2

B: since September 2010

32 DuraPail


Inside Electrical Cabinet

Mounting Plate

81A2

61Q2

61K7

1F6

XL8 6F26F4

166K361F361F4

6F661F2

6N3

6N2

6N4

161T5

XL11/12

XL50

161K5

XL0

XLPE161V3 154V5

161K3

161F7

XLV

Fig. 20

DuraPail 33



‐6F2 251364 circuit breaker 16A 1-pole FAZ-B16/1 1

9

4, 5, 6‐6F4 1

‐6F6 1


2, 3‐6F4 1

‐6F6 1


‐61F3 1

‐61F4 1

‐166K3 729054

7157302

Replaced by

two hand relay 24V DC ESR5-NZ-21

1 B

‐6N2 207397 Solid‐state‐relay, G3PB, 100‐260V, max. 25A 1

‐6N3 1 9 4

‐6N4 1

‐161T5 207678 Power supply, 230V/N/24V, 90W 1

‐81A2 ‐ ‐ ‐ ‐ ‐ ‐ PCA,PWR MOD,4CH,240V,MS/US/AS 1 A

‐161K5 7116738 Contactor DILMC17-10(230V50/60HZ) 1

‐161K3 7104924 Relay coupler 24VDC 1

‐161F7 254251 Circuit‐breaker, 10A, 2-pole, FAZNC10‐2 1

‐161V3 7109723 Terminal block ZDK 2,5/1,5D1 1

‐154V5 7109723 Terminal block ZDK 2,5/1,5D 1

‐61Q2

+

‐61K7

7140711 Motor starter 0.63 ... 1.0A 1

94, 5, 6

7140712 Motor starter 1.0 ... 1.6A 1 2, 3

‐1F6 256144 Circuit breaker 32A 3-pole FAZ-B32/3 1

XLV - - - - - - terminal block ZDK 2,5/1,5 1 C

NOTE A: Order service kit P/N 1087152 for replacement

B: Order service kit P/N 7157307 for replacementC: since December 2011

34 DuraPail


Doors

Refer to Mounting Plate

Left Front

85A6

161E5

85A1

81A1

197K3152K7

152K4132K8

132K5132K3

XL2154V6

197K4

Fig. 21

DuraPail 35



Left Door

‐85A1 1077997 BOARD, MAIN W/HT SINK ASSY,DURABLUE

1 B, C

‐81A1 1025597 PCA, expansion 1 A

‐132K3 285332

263998

261991

Relay, MY4N‐D2/24VDC, w/indicating lamp

Relay socket

Retaining clip for relay

1

1

2

25 K

‐132K5 285332

263998

261991


Relay socket


1

1

2

25 K

‐132K8 285332

263998

261991


Relay socket


1

1

2

‐197K3 264032

264033

Relay 24VDC 1xUM G2R-1-SND DC 24(S)

Relay socket P2RF-05-E

1

1

G

‐197K4 285332

263998

261991


Relay socket


1

1

2

E

‐152K4 285332

263998

261991


Relay socket


1

1

2

‐152K7 285332

263998

261991


Relay socket


1

1

2

‐154V6 7109723

414108

terminal block ZDK 2,5/1,5D1

terminal-end-plate ZAP TW 2,5/1,5

1

1

F

Front Door

‐85A6 1031503

1031805

1013727

Panel display, assembly, w/CPU

� MEMBRANE PANEL,2PUMP

� PCA,DISPLAY/CPU,ALPHA

1 D

‐161E5 207400 Fan, 4100N, V=160 3,5W 1

785745 Filter, PFA2000 RAL9011 1

NOTE A: Order service kit 1031201 for replacement

B: Order service kit 1078624 for replacement

C: Order service kit 1031203 for fuse replacement

D: Order service kit 394734 for replacement. Order service kit 1028325 when only board 1013727 has to bereplaced

E: ‐197K4 (called ‐197K3 until December 2010) can be replaced with a timer relay (P/N 403687) forfunction Follow‐up time. Order kit 7126303 and refer to manual, section Installation for replacement

F: since September 2010G: since December 2010

36 DuraPail


Service Kits, Dura Controller

X5

XT5 XT6

Fig. 22


- 1031201 SERVICE KIT, Expansion board 1

- ‐ ‐ ‐ ‐ ‐ ‐ � Instruction sheet 1

Item Part Description Quantity Note Box Box

- 394734 SERVICE KIT Front Panel 1

- ------ � PANEL DISPLAY ASSY,W/CPU 1 1031503

- ------ � Seal controller DuraBlue operating panel 1

- ------ � Hexagon nut M4 DIN934 6

- ------ � Washer D4,3 DIN125 type A 6

- ------ � Sliding box f.control panel 315x205x65 1

- ------ � Instruction sheet 1


- 1028325 SERVICE KIT, board, display/centralprocessing unit (CPU)

1

- ‐ ‐ ‐ ‐ ‐ ‐ � PCA, display/CPU 1

- ‐ ‐ ‐ ‐ ‐ ‐ � Stand‐off, hex, M3 x 8 mm 6

- ‐ ‐ ‐ ‐ ‐ ‐ � Washer, lock, M3 6



- 1078624 SERVICE KIT, Main board 1

- ‐ ‐ ‐ ‐ ‐ ‐ � Board, with heat‐sink 1


DuraPail 37


F11F12

Fig. 23


- 1031203 SERVICE KIT, fuses, main board 1

1 ‐ ‐ ‐ ‐ ‐ ‐ � Fuse, fast, 10 A, 250 VAC, 1/4 x 11/4 in. 2 F1-F2

2 ‐ ‐ ‐ ‐ ‐ ‐ � Fuse, slow, 2 A, 250 VAC, 5 x 20 mm 2 F3-F4

3 ‐ ‐ ‐ ‐ ‐ ‐ � Fuse, fast, 5 A, 250 VAC, 5 x 20 mm 2 F5-F6

4 ‐ ‐ ‐ ‐ ‐ ‐ � Fuse, 6.3 A, 250 VAC, 5 x 20 mm 6 F7-F12


38 DuraPail


Pneumatic Panel - Electrical Component Designation

154Y6

154Y2

153Y4

Fig. 24

DuraPail 39



154Y6 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration


1

1

154Y2 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode


1

1

153Y4 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode


1

1

40 DuraPail


Position Switches, Motor, Configurable Items

6E2

132H1

6B7(6B8)85S1

152S6

197S5

152S2

61M2

Fig. 25

DuraPail 41



132H1 729382 Light tower 1 page 43

6E2

6E2

6E2

------

------

------

Cast-in heater Platen Platen

6B7 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 Platen

6B8 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 Platen

61M2 7140666 Motor 0,25kW BG06-31/D06LA4-D/UL 1

85S1 7126360 THERMOSTAT 180° C,24V,1A,FASTON 90° 1 Platen

12

L

7126361 THERMOSTAT 210° C,24V,1A,FASTON 90° 1 M

7126362 THERMOSTAT 260° C,24V,1A,FASTON 90° 1 H

152S6 7140289 Position switch, roller lever IP66 1

152S2 7140289 Position switch, roller lever IP66 1 Top edge

197S5 7140289 Position switch, roller lever IP66 1 Empty

42 DuraPail


Interfaces and Hose Receptacles

XS12

XS13

XS18XS10 XS19

XS11

Fig. 26


XS10

XS18

------

------

Hose Receptacle

Hose Receptacle Handgun1

1

1

XS11

XS19

------

------

Hose Receptacle

Hose Receptacle Handgun2

1

1

XS12

XS13

------ Hose Receptacle 1

1

DuraPail 43


Accessory Kits

Light Tower


- 729382 Light tower, 24V red/yel/grn/clr 1

788607 � LED‐lamp, yellow, 24V / 40mA 1

788608 � LED‐lamp, clear, 24V / 40mA 1

788605 � LED‐lamp, red, 24V / 40mA 1

788606 � LED‐lamp, green, 24V / 40mA 1

Exhaust Hood

1

2

3

6

5 4

7


- 7140346 KIT Exhaust hood 1 A

1 7140905 � Container, exhaust hood 1 B

2 ------ � Bracket exhaust hood VP 1

3 ------ � Hexagon head screw M16x30 DIN933 8.8 4

7 ------ � Washer D17 DIN125 type B 2

4 ------ � Allan head cap screw M8x20 DIN912 SST 2

5 ------ � Washer D8,4 DIN125 type B SST 4

6 ------ � Hexagon nut M8 DIN934 SST 2

NOTE A: Not in combination with Rear Fence

B: Replaces P/N 460755

44 DuraPail


Mechanical Platen Stop


- 7140351 KIT Mechanical platen stop 1

- ------ � Mechanical platen stop VP complete 1

Rear Fence

1

2

3

4

5


- 7140348 KIT Rear fence 1 A

1 ------ � Rear fence VP 1

2 ------ � Hexagon head screw M16x30 DIN933 8.8 2

3 ------ � Washer D17 DIN125 type B 2

4 ------ � Allan head cap screw M8x16 DIN912 2

5 ------ � Washer D8,4 DIN125 type B SST 2

NOTE A: Not in combination with Exhaust Hood

DuraPail 45


Secondary Bleed Valve

1 2


- 7140353 KIT Secondary bleed valve 1

1

2

-

------

------

285127

� VALVE,DRAIN

� Catch pan

� Sealing cord L=12m B=12mm

1

1

1

Casters


- 428178 KIT Casters 1 page 24

Platen Seal


- 7157210 ACCESSORY KIT seal VP/DP D280 silicone 1 page 12 8

7

N, K

B

46 DuraPail


Schedule of Fasteners

Number Description Part

F1 Allan head cap screw M4x30 DIN912 SST 250015


F2b Hexagon head screw M6x16 DIN933 SST 291386

F3 Hexagon nut M10 DIN934 SST 259202

F4 Hexagon head screw M8x80 DIN931 SST 7140454

F5 Washer D8,4 DIN125 type B SST 256853

F6 Allan head cap screw M4x10 DIN912-A2-70 250073

F7 Washer D4,3 DIN125 type A 250092


F9 Allan head cap screw M5x60 DIN912 A2/70 206089

F10 Hexagon head screw M6x40 DIN933 318003


F12 Washer D10,5 DIN125 251375



F15 Allan head cap screw M5x70 DIN912 A2/70 290543

F16 Washer D5,3 DIN9021 type B 314165

F17 Hexagon nut M5 DIN934 254713

F18 Hexagon head screw M8x100 DIN931 280546



F21 Hexagon head screw M10x130/8.8 DIN931 785547


F23 Washer D5,3 DIN125 type A 255264



F26 Washer D6,4 DIN9021 type B 250099


F28 Washer D8,4 DIN9021 405479



Date post:	05-Mar-2018
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