C2_Werner Varro_Skript CE-Conformity of Stationary Electrical Storage Systems

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CE-Conformity ofStationary ElectricalStorage Systems

Varro Werner, TÜV-SÜD Product Service GmbH



CE-Conformity of StationaryElectrical Storage Systems [Geben Sie den Untertitel des Dokuments ein]

Like all electrical equipment and consumer

products energy storage systems must meet the

requirements of the applicable laws of the

markets in which they are put into operation. For

most of the storage systems there is no productstandard. It is the responsibility of the

manufacturer to consider the legal requirements

and define and fulfill the safety requirements for

the product. Starting from the basic design of an

energy storage device this paper gives an

overview of existing mandatory and technical

specifications and standards and their application

to the known storage technologies.

Varro Werner, TÜV-SÜD Product Service GmbH

12.09.2012



Contents

1 Introduction ............................................................................................................... 4

2 TÜV-SÜD Strategy.................................................................................................... 5

2.1 Step 1: Applicable directives, standards and regulations for your product ......... 6

2.2

Step 2: Applicable conformity assessment module ............................................ 8

2.3 Step 3: Risk assessment and measures based on harmonized standards ........ 8

2.4 Step 4: Implementing the measures ................................................................. 11

2.5 Step 5: Technical file ........................................................................................ 11

2.6 Step 6: Declaration of Conformity and CE-Marking.......................................... 12

3 Certification for North America: ............................................................................... 12

4 Annex 1 Template for a Risk Assessment .............................................................. 14

Risk estimation table .................................................................................................. 23

5 Annex 2: European battery standards – an overview ............................................. 24

6

European National Stadard Organisations .............................................................. 27

7 American Standard Organisations .......................................................................... 29

8 Internet-Links .......................................................................................................... 30

8.1 CE-Marking ...................................................................................................... 30

8.2 EU-Directives and harmonized standards ........................................................ 30

9 Referneces ............................................................................................................. 31



CE-Conformity of Stationary Electrical Storage Systems

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1 Introduction

During the last years a lot of manufacturers have developed new energy storage systemsbased on different technologies and have introduced them or are introducing them into thecountries of the European Union. This products haw to fulfill a lot of requirements that come

from different parties, e.g.:

European Commission - legal requirements

power provider - technical specifications and requirements

residential user – technical specifications and requirements

The legal requirements are defined by the European legislation and belong to productsproduced in or imported to the European Union. As other products, storage systems mustcomply with the CE marking regulations and related directives and bear the CE-mark. Withthis mark, the manufacturer, his authorized representative or the importer indicate that the

product meets the legal requirements described in the applicable directive(s). Theserequirements are addressing system safety, health and environmental protection. Helpful forthe manufacturers are the harmonized product standards. Following this standards,compliance is presumed.

The user requirements refer to the function, the quality and the lifetime of the storage systemas well as to economical requirements, e.g. the price. Usually this requirements are definedat the product specification of the system.

The power provider requires values for power quality e.g.:

standby efficiency

storage efficiency

speed of response

performance curve

stability of voltage and frequency

interfaces to the grid and the management system

of such a storage system.Table 1 gives an overview of the different requirements and typical specifications for storagesystems.




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Table 1: Requirements and typical specification of electrical storage systems

Economic low investment costlow operating costs

Environmental low risks for manufacturinglow risks at operationrecycling

Lifetime energy cyclescalendar life

Power Quality high energy efficiencyhigh energy density/capacityhigh power densitylow energy inputlow energy losslow self discharge

low auxiliary energyGrid Quality requirements of power provider

Safety safety and securitylow potential damage

This presentation deals with small residential and utility storage systems and presents astrategy to achieve safety and CE-compliance. Following the same strategy it can be easilyadopted to large storage systems.

2 TÜV-SÜD Strategy All the different requirements mentioned before have to be considered when developing astorage system. There are a lot of European directives and harmonized standards forcomponents and subsystems but not for storage systems. Most of them are addressingapplications in vehicles, mobiles, power supplies or information technology equipment andare not completely applicable to storage systems.

The main problem is:

there are no product standards for stationary storage systems

requirements for mobile applications are „oversized“

The manufacturer of a energy storage system has to create his own specification/standardaccording to the applicable requirements listed before.One possibility to create such a specification and ensure compliance with the Europeanrequirements is the TÜV-SÜD strategy presented in this paper. It is based on a riskassessment and derived from the conformity procedures for well known products asmachinery, laboratory or medical equipment. The advantages are the following:

• proven in use strategy and methodology• based on the CE-marking procedure and EN/ISO/IEC standards

• risk assessment will become mandatory with the revised Low Voltage Directive.




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Basic steps of the TÜV-SÜD strategy are:

Step 1: Find the applicable directives, standards and regulations for your productStep 2: Determine the applicable conformity assessment moduleStep 3: Carry out a risk assessment and define measures based on harmonized standards

Step 4: Implement the measures defined at the risk assessmentStep 5: Create the technical file (TF)Step 6: Declare conformity and do the CE-marking

2.1 Step 1: Applicable directives, standards and regulations for your product

The “New Approach Directives” broadly describe the essential requirements for a lot ofproduct categories that these products have to comply. It is the responsibility of themanufacturer to indicate how the product complies to the essential directives and standards.Often European harmonized product standards (EN) are used, because they give precisely

the technical requirements that a product must meet. An advantage to apply harmonizedstandards is the presumption of conformity with the essential requirements of the applicabledirective(s).

Depending on the used technology for storage systems the European Directives listed intable 2 could apply.

Table 2: European Directives

Storage system European Directive for

LowVoltage

2006/95/EU

EMC2004/1

08/EU

Machinery

2006/42/EU

ATEX Pres-sure

Equip-ment

Pres-sure

Vessel

Batter y

ROHS EUP

Electro-chemical storage technology

Lead-AcidLi-IonSodium-SulfurRedox-Flow-BatteriesH2-Energy storag

XXXXX

XXXXX

X

X

X X XX

XX

X X X X X

Electrical storage technology

Double-layer CapacitorSuperconducting magnetic coil

XX

XX

X X

Mechanical storage technology

Pumped HydroCAES (compressed air)Flyweel

XXX

XXX

XX X

X X X

X: EUP is applicable for subsystems or components used, e.g. motors

As shown in table 2 for electrical and electro-chemical storage systems the Low VoltageDirective 2006/95/EU and the EMC-Directive 2004/108/EU are the applicable directives.Based on these directives the conformity assessment and the harmonized standards have tobe selected and considered during the risk assessment and design of the storage system.

Because for most of the storage systems there are no harmonized product standardsavailable but there exists a lot of standards for the components and subsystems used, e.g.batteries, converters, or others, these have to be considered when developing a storage

http://www.cesolutions.eu/ce-declaration-of-conformity

http://www.cesolutions.eu/ce-declaration-of-conformity




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system. To select appropriate standards it is useful to take a look at the model of an energystorage system described at Fig. 1. The model describes a technology independent storagesystem and is helpful to select applicable standards. For mechanical storage technologywhere the Machinery Directive applies, the EN ISO 12100 is the basic standard to be

considered over the product life cycle. In addition for electrical safety, power management orcommunication the related product standards apply, e.g. EN IEC 60204-1, EN 61800 or EN61850.

For electro-chemical applications, the Low Voltage and EMC-Directive applies and e.g. thestandard for battery rooms EN 60272-1 has to be considered.

When software is part of the implemented safety functions, EN 61508 has to by considered.

Fig. 1: Applicable standards for subsystems and components of storage systems

Appendix 2 gives an overview of applicable standards for batteries and storage systems.

It is the responsibility of the manufacturer to identify the applicable standards and then todesign and construct the storage system according to this standards.

Power provider specifies the conditions to connect storage systems to the grid, to operate,control and maintain them. Typical values are the ratings for voltage, frequency, peak loadmanagement, net load ramping, communication, etc. The specifications are not harmonized

and could differ from one provider to another but the harmonization process is ongoing, thefirst results are specified in Germany e.g. at the VDE-AR-N 4105:2011-08.




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2.2 Step 2: Applicable conformity assessment module

Conformity Assessment is a mandatory step for the manufacturer in the compliance processwith specific EU legislation. The purpose of conformity assessment is to ensure consistencyof compliance during all stages of the production process to facilitate acceptance of the finalproduct. EU product legislation gives manufacturers some choice with regard to conformityassessment, depending on the level of risk involved in the use of their product. These rangefrom self-certification, type examination and production quality control system, to full qualityassurance system. You can find conformity assessment bodies in individual Member Statecountry in this list by the European Commission.

The modules cover the design and production phases and are divided into eight assessmentprocedures (see table 3):

internal production control (module A);

CE type-examination (module B);

conformity to type (module C);

production quality assurance (module D);

product quality assurance (module E);

product verification (module F);

unit verification (module G);

full quality assurance (module H).

Table 3: conformity assessment modules

Design Phase Production Phase

M a n u f a c t u r e r

Module Ainternal production control

C E - M a r k i n g

Module B

CE type-examination

Module Cconformity to type

Module Dproduction quality assurance

Module Eproduct quality assurance

Module Fproduct verification

Module Gunit verification

Module Hfull quality assurance

For products like storage systems usually Module A is selected, CE-conformity is under thefull responsibility of the manufacturer.

2.3 Step 3: Risk assessment and measures based on harmonized standards

What is risk assessment?




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A risk assessment is a careful and systematic examination of locations and situations thatcould cause harm to people. Risk assessment requires the examination of a variety oftechnical aspects and needs the long-time professional experience and knowledge of safetyexperts and safety standards.

Please consider : Risk assessment is teamw ork!

The risk assessment is an overall process of risk identification,

risk analysis and

risk evaluation.

and includes the following (see ISO 31010 or ISO 12100):

Boundary definition Hazard identification

Risk estimation

Risk evaluation

Risk reduction

Documentation – record of results

The manner in which this process is applied is dependent not only on the context of the riskmanagement process but also on the methods and techniques used to carry out the riskassessment. There are a lot of technics that can be used, e.g. Check Lists, Brainstorming,

Hazard and Operability Study (HAZOP), Preliminary Hazard Analyse (PHA), Failure ModeEffect Analysis (FMEA), etc. For more details refer to IEC/ISO 31010. In this paper the PHA-method is used because it is a simple inductive method to identify hazards and hazardoussituations and is most commonly carried ou early in the development of a project.Nevertheless the PHA can be combined and enlarged easily with HAZOP or FMEA.

2.3.1.1 Boundary definition

Each risk assessment begins with the description of the product to be assessed and consiststhe following:

definition of the limits of the system (environment, dimensions, clearance, workingspace weight, etc.

definition of the intended use and think about misuse

definition of the time limits: probable lifetime under proper use, service intervals,preventive maintenance

2.3.1.2 Hazard identification

A hazard is anything that may cause harm, such as electricity, hot surfaces, moving parts,chemicals, radiation, electromagnetic fields, light,. Each conceivable hazard situation andeach hazard over the product lifecycle (PLC) has to be identified, e.g.:




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transport

assembly and Installation

set up

normal operation

service and maintenance decommitioning

dissasambly and disposal

For each phase of the PLC identify:

all conceivable hazards (electrical, chemical, mechanical, agronomical, radiation, …)

possible interaction between the system with the environment

possible malfunctions

the proper use

fix the requirements for personnel, e.g. protective equipment

2.3.1.3 Risk estimation

A risk is the chance - high or low - that somebody could be harmed by these hazards,together with an indication of how serious the harm could be and depends on. Estimate thelevel of risk for each identified hazard, establishing the probability of its occurrence(frequency) and the severity of potential harm using the table below.

Table 4: Levels of risk used for risk estimation

SeverityFrequency

catastrophic1

critical2

marginal3

negligible4

frequent A

probable B

occasional C

remote D

improbable E

Acute, unacceptable

High, undesirable

Moderate, acceptable with review

Low, acceptable without review




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2.3.1.4 Risk evaluation

The decision whether the residual risk is acceptable or whether risk reduction measures arenecessary requires experienced experts. EN ISO standards and others provide relevantguidance.

2.3.1.5 Risk reduction

Reduce the risk following this three guiding principles:

hazard elimination;

technical protective measures;

user information.

Evaluationresult

Reduction measure

Acute hazard elimination by design required

High hazard elimination or technical protective measuresrequired

Moderate protective measures and user information required, definepersonel protective equipment for user (PPE)

Low user information required.

Based on the directives and harmonized standards define at the risk assessment themeasures to be implemented by design or documentation. Keep the records of the risk

assessment to demonstrate compliance with the directives and to demonstrate that theprocess was conducted properly and in accordance with European legislation. A practicaltemplate is given in Annex 1.

2.4 Step 4: Implementing the measures

Working out the Risk Assessment is the basic requirement of the TUV strategy. But it isundesirable to verify if the measures are effective!

Apply the standards and implement the measures worked out at step 3. Review the riskassessment, to demonstrate that the measures are implemented, than test the performance

of the system as well as the safety functions, if any. Verify by test, e.g. at a testing laboratorythat the requirements of the standards are met and keep the test reports at the technical file.

2.5 Step 5: Technical file

The CE marking directives require the manufacturer of the product to create a technical file(TF) to demonstrate that the product complies with the requirements of the applicabledirectives.The TF includes the following:

the general description of the product; general arangement drawing the list of standards and essential requirements that are met;

the risk assessment to identify health and safety requirements on the applicableproduct; the design and fabrication drawings;




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detailed technical information on key aspects of the product; reporting of calculations and tests; description of control philosophy/logic wiring and circuit diagrams including part list certificates and test reports manuals for installation, user, maintenance, for series production, the internal rules that are adhered to ensure accordance with

the Directive(s) Declaration of Conformity, specifications, datasheets for sub-assemblies copies of any markings and labels quality control & commissioning procedures Declaration of Conformity (DoC) (see 6.1)

2.6 Step 6: Declaration of Conformity and CE-Marking

The conformity to the applicable directives has to be declared with the “EC Declaration ofConformity”. With this document the manufacturer, his agent or importer declares that the

product conforms to the essential requirements of the relevant New Approach Directive(s).

Please consider: The DoC is a legal compulsory document!

The Declaration of Conformity contains the following:

Company name, complete address of the manufacturer and, where appropriate, hisagent

Product identification (name, function, model, type, serial number and trade nameand any relevant additional information)

The directives concerned and where appropriate harmonized standards or othertechnical standards and specifications (see step 1 and 3)

Identity and signature of the person authorized to act on behalf of the manufacturer orhis representative to compile the declaration

The date on which the declaration is issued When Machinery Directive applies: the name and address of the person who is

responsible to compile the technical file in the Community, When a notified body is used: name, address and identification number of the

The CE marking symbolizes conformity to all requirements for the product according to theessential requirements out of the New Approach directives.

3 Certification for North America:

What is the difference between EU requirements and North America Requirements?The main difference is the listing of the equipment by a Nationally Recognized TestingLaboratory (NRTL) and the applicable codes and standards, e.g.:

http://f/images/ce_mark_big.gif




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Code of Federal Regulations CFR

National Electrical Code (NEC) and/or Canadian Electrical Code

National or binational standards, e.g. ANSI, NFPA, UL, CAN/CSA.

Usually IEC and ISO standards are not applicable for listing of products for the North American market. Table 5 gives an overview of the different requirements between EuropeanUnion and North Amerika.

Table 5: comparison of requirements EU vs. North America

European Union North AmericaStep 1: Find the applicable directives,

standards and regulations for yourproduct

Find the applicable code (CFR),standards and regulations for yourproduct

Step 2: Determine the applicable conformity

assessment module

Listing of the product by an NRTL is

requiredStep 3: Conduct a risk assessment and definemeasures based on harmonizedstandards

Conduct a risk assessment and definemeasures based on CFR, NEC, CEC, ANSI, NFPA, UL, CSA standards

Step 4: Implement the measures defined at therisk assessment)

Implement the measures defined atthe risk assessment

Step 5: Create the technical file (TF) Create the technical file (TF withoutDoC)

Step 6: Declare conformity and do the CE-marking

print the listing mark onto the product

and voluntary

Once prepared, the same strategy and risk assessment can be used for certification forNorth America!

Contact

Werner Varro

Ridlerstr. 65

80339 München

[email protected]

http://www.tuvamerica.com/images/photos/NRTL.gif




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4 Annex 1 Template for a Risk Assessment



Projektname:

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RisikobeurteilungRisk Assessment

Nach Anforderungen der

according to requirements of

Maschinenrichtline 2006/42/EG / Niederspannungsrichtlinie 2006/95/EG

Machinery Directive 2006/42/EU / Low Voltage Directive 2006/95/EU

und harmonisierten europäischen Normen

and harmonized European standards

Projekt: ……………………….

Project: .

Diese Vorlage wurde von TÜV SÜD Product Service GmbH entworfen. Der Anwender ist für den Inhalt der Risikobeurteilung verantwortlich!This template is desig ned by TÜV SÜD Product Servic e GmbH. The appl icant of the hazard assessm ent is respons ib i l i ty for the co ntent !

© by TÜV-Süd Product Service



Projektname:

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TeammitgliederTeam members

NameName

Abteilung/FunktionDepartment/Function

DatumDate

Ersteller, UnterschriftCompiled by, Signature

DatumDate

Prüfung und Freigabe Unterschrift Approved by, Signature

Moderator

MechanikMechanics

ElektrikElectrics

FluidtechnikFluidic

SoftwareSoftware

DokumentationDocumentation

Dokument – Historie

Document history

VersionVersion

DatumDate

ÄnderungenChanges

NameName

AbteilungDepartment

0.1 01.01.2012



Projektname:

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Projektdaten

ProjektProject KundeCustomer

Auftrags-Nr.Contract No.

Anlage

Plant Areal / Area AusrüstungEquipment

ModellModel

Hersteller / BevollmächtigterManufacture / authorisedrepresentative

Mitgeltende UnterlagenReferenced documen

Sprache(n)Language(s)Ersatz fürSubstitute for



Projektname:

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Festlegung anwendbarer Richtlinien und Normen (Ergebnisse der Recherche) Applicable directives and standards

RichtlinieDirectives

Anwendbarappl icable

Anwendbare Normen:Appl icable standards

Maschinenrichtlinie 2006/42/EGMachinery Directive

Elektromagnetische Verträglichkeit 2004/108/EGEMC-Directive

Niederspannungsrichtlinie 2006/95/EGLow Voltage Directive

ATEX Geräte und Schutzsysteme zur Verwendung inexplosionsgefährdeten Bereichen 94/9/EGequipment for use in explosive athmospheres

Druckgeräte 97/23/EGPressure Euqipment

Einfache Druckbehälter 87/404/EWGPressure Vessel

Outdoor 2000/14/EGOutdoor

Umweltgerechte Gestaltung energiebetriebener Produkte(Öko-Design) 2005/32/EG

Batterierichtlinie 2006/66/EG

Battery directiveRoHS 2002/95/EGRestriction of Hazardous Substances

EuP 2005/32/EGEcodesign directive

http://de.wikipedia.org/wiki/Druckbeh%C3%A4lter

http://de.wikipedia.org/wiki/Druckbeh%C3%A4lter



Projektname:

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Grenzen der AnlageBorder of the equipment

1 bestimmungsgemäße Verwendung Beschreibung zugehörige Unterlagen

Verwendungszweckintend of use

Vorhersehbare Fehlgebrauchforseeable missuse

Räumliche Grenzenspace limits

Zeitliche Grenzentime limits

2 Umfeld der Nutzungapplication

Beschreibungdescription

zugehörige Unterlagenrelated documentation

gewerblichresidential/industrial

privathoushold

3 Nutzergruppenuser group

Aufgabe Qualifikation zugehörige Unterlagenrelated documentation

Fachpersonal professional

Laiennon-professional

4 Materialien Material Verwendung zugehörige Unterlagenrelated documentation

gefährliche Stoffehazardous substances

Sicherheitsdatenblatt des Herstellerssafety data sheet



Projektname:

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5 Lebensphasenlife cycle

Beschreibungdescription

zugehörige Unterlagenrelated documentation

Transport, Installationtranspoer, installation

Inbetriebnahmestart up

Betrieboperation

Wartung und Instandhaltungservice and maintenence

Außerbetriebnahme, Demontage,Entsorgungdeinstallation and disposal



Projektname:

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GefährdungHazard

GefahrenortPlace of

hazard

LebensphaseLi fe cycle

Ursprungs-risikoInit ial risk

SchutzmaßnahmeProtective measur

Restrisikoresidual risk

MaßnahmeausreichendPrecaution fulf i l led

Maßnahmen wer/was/wannto do, who, what when

1. Elektrische GefährdungenElectrical hazards:

Voltage

Current

Energy

elctrostatic discharge

arc flash

Lightning

2. Elektromagnetische FelderElectrom agnetic Fields:

electric fiel

magnetic field

electromagn etic field

3. Mechanische GefährdungenMechanical hazards

Crushing hazard

Cutting or severing hazar

Impact hazard

High pressure fluid injectionor ejection hazard



Projektname:

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GefährdungHazard

GefahrenortPlace of

hazard







4. Thermische GefährdungenThermal hazards

burns

scalds

5. Lärm GefährdungenNoise hazards

hearing loss

interference

6. SchwingungsgefährdungenVibration hazards

Whole body vibration,

neurological and vasculardisorders

7. StrahlungsgefährdungenRadiation hazards

non ionazing radiation

ionazing radiation

8. Material / SubstanzgefährdungenMaterial / subs tances hazards):

substances used directly

dust and fumes

9. Ergonomische GefährdungenErgonomic h azards

musculoskeletar risks



Projektname:

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GefährdungHazard

GefahrenortPlace of

hazard







10. Gefährdungen im Zusammenhang mit der EinsatzumgebungHazards associa ted wi th envi ronment

Flooding

Freezing temperatures

Seismic and volcanicactivity

Snow and ice

Storm

11. Kombination von GefährdungCombinat ion of hazards

Risk estimation table

SeverityFrequency

catastrophic1

critical2

marginal3

negligible4

frequent A

probable B

occasional C

remote D

improbable E



5 Annex 2: European battery standards – an overview

Standard Number Title

Component level

General Battery StandardsIEC 60050 International electrotechnical vocabulary. Chapter 486: Secondary

cells and batteries.

IEC 60086-1 Primary Batteries – General

IEC 60086-2 Batteries – General

USNEC Article 480 Storage Batteries

Lithium Battery StandardsEN 60086-4 Primary batteries. Safety standard for lithium batteries

IEC 62281. Ed.1. Safety of primary and secondary lithium cells and batteries duringtransport

EN 60086-4 Primary batteries. Safety standard for lithium batteries

Nickel Metal Hydride Battery StandardsEN 61436 Secondary cells and batteries containing alkaline or other non-acid

electrolytes. Sealed nickel-metal hydride rechargeable single cellsEN 61808 Secondary cells and batteries containing alkaline or other non-acid

electrolytes. Sealed nickel-metal hydride button rechargeable singlecells

EN 61436 Ed 2. Sealed nickel-metal hydride rechargeable singlecells (IEC Document 21A/303/CD)Nickel Cadmium Battery StandardsEN 2570 Nickel-cadmium batteries. Technical specification

EN 2985 Nickel-cadmium batteries of format A type

EN 2986 Nickel-cadmium batteries of format B type

EN 2987 Nickel-cadmium batteries of format C type

EN 2988 Nickel-cadmium batteries of format D type

EN 2991 Nickel-cadmium batteries of format E type

EN 2993 Nickel-cadmium batteries of format F type

EN 60285 Alkaline secondary cells and batteries. Sealed nickel-cadmiumcylindrical rechargeable single cells

EN 60622 Sealed nickel-cadmium prismatic rechargeable single cells

EN 60622 Secondary cells and batteries containing alkaline or other non-acidelectrolytes. Sealed nickel-cadmium prismatic rechargeable single

cellsEN 60623 Vented nickel-cadmium prismatic rechargeable single cells

EN 60623 Secondary cells and batteries containing alkaline or other non-acid



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electrolytes. Vented nickel-cadmium prismatic rechargeable singlecells

EN 60993 Electrolyte for vented nickel-cadmium cells

EN 61440 Secondary cells and batteries containing alkaline or other non-acidelectrolytes. Sealed nickel-cadmium small prismatic rechargeablesingle cells

EN 62259 Secondary cells and batteries containing alkaline or other non-acidelectrolytes. Nickel-cadmium prismatic secondary single cells withpartial gas recombination

94/216281 DC Guide to the equipment manufacturers and users of alkalinesecondary cells and batteries on possible safety and health hazards.Part 1:Nickel-cadmium. (21A/163/CD)

IEC 1914. Technical report type 2. Alternative publication for vented nickel-cadmium prismatic rechargeable single cells

IEC 61959-1, ED.1 Mechanical tests for sealed portable alkaline secondary cells andbatteries. Part 1. Secondary cells

EN 60285. Ed.4. Secondary cells and batteries containing alkaline or other non-acid

electrolytes. Sealed nickel-cadmium cylindrical rechargeable singlecellsLead Acid Battery StandardsIEC/TR 62060 Monitoring of lead-acid stationary batteries User guide

EN 60896-1 Stationary lead-acid batteries. General requirements and methods oftest. Vented types

EN 60896-2 Stationary lead-acid batteries. General requirements and methods oftest. Valve regulated types

EN 60896-11 Stationary lead-acid batteries. General requirements and methods oftest. Vented types. General requirements and methods of tests

EN 61429 Marking of secondary cells and batteries with the internationalrecycling symbol ISO 7000-1135

EN 60896-1 Ed.2. Stationary lead-acid batteries. General requirements and methods oftest. Part 1. Vented types

IEC 60254-1 Lead-acid traction batteries. Part 1. General requirements andmethods of tests

EN 60095-1 Lead-acid starter batteries. General requirements and methods oftest

Photovoltaic Battery StandardsIEC 61427 Secondary cells for solar photovoltaic energy systems General

requirements and test methodsEN 50314-1 Photovoltaic systems. Charge regulators. Part 1. Safety. Test

requirements and procedures

EN 50314-2. Photovoltaic systems. Charge regulators. Part 2. EMC. Testrequirements and procedures

EN 50314-3. Photovoltaic systems. Charge regulators. Part 3. Performance. Testrequirements and procedures

EN 50315-1. Accumulators for use in photovoltaic systems. Part 1. Safety. Testrequirements and procedures

EN 50315-2. Accumulators for use in photovoltaic systems. Part 1. Performance.Test requirements and procedures

Subsystem and System level

IEC 61508 Functional safety of Electrical/Electronic/Programmable ElectronicSafety Related Systems

EN 45510-2-3 Guide for the procurement of power station equipment. Electricalequipment. Stationary batteries and chargers

EN 50272-2 Safety requirements for secondary batteries and battery installations.Stationary batteries



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EN60950-1 Low Voltage Directive (Safety)

IEC/TR2 61430 Test methods for determining the performance of devices designedfor reducing explosion hazards - Lead-acid batteries

IEC/TR2 61438 Possible safety and health hazards in the use of alkaline secondarycells and batteries - Guide to equipment manufacturers and users

ATEX Directive 94/9EC Guidelines for equipment intended for use in potentially Explosive

Atmospheres (ATEX) TestsIEC 60896-1 Stationary BatteryIEC 62040-3 ENV 50091-3 Standards for different UPS Topologies and Methods of Performance

Measurement ( V indicates a prestandard)EEC Directive 91/157 Batteries and accumulators containing certain dangerous

substances. (Currently being revised)EN 61429 Marking of secondary cells and batteries with the international

recycling symbol ISO 7000-1135

Communication level Battery Monitoring Standards

IEC/TR 61431 Guide for the use of monitor systems for lead-acid traction batteries

EN 61850 Standard for the design of electrical substation automation

IEC/TR 62060 Secondary cells and batteries - Monitoring of lead acid stationarybatteries - User guide

Grid conformityVDE-AR-N 4105 Erzeugungsanlagen am Niederspannungsnetz

Further links to applicable standards:

United Nations recommendations on the transport of dangerous goods Functional Safety Standards Military Standards

http://www.mpoweruk.com/papers/UN_Regs.pdf


http://www.mpoweruk.com/standards.htm#safety


http://www.mpoweruk.com/standards.htm#military







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6 European National Stadard Organisations

AENOR Asociación Española de Normalización y Certificación(AENOR)Génova 6E-28004 MadridTelefon: + 34 91 432 60 00

Telefax: + 34 91 310 31 72E-Mail: [email protected]

AFNOR Association Française de Normalisation11 Avenue Francis de PressenséF93571 Saint-Denis La Plaine CedexTelefon: + 33 1 41 62 80 00Telefax: + 33 1 49 17 90 00

AS Austrian StandardHeinestraße 38 A-1020 Wien

Telefon: + 43 1 213 00 0Telefax: + 43 1 213 00 355E-Mail : [email protected]

BSI British Standards Institution389 Chiswick High RoadGB-London W4 4ALTelefon: + 44 208 996 90 01Telefax: + 44 208 996 70 01E-Mail: [email protected]

CEN European Comittee for Standardization

Avenue Marnix 17 B-1000 BrusselsTelefon: + 3225500811Telefax: + 3225500819E-Mail: [email protected]

CENELEC European Comittee for Electrotechnical Standardization Avenue Marnix 17B-1000 BrusselsTelefon: + 3225196871Telefax: + 3225196919E-Mail: [email protected]

DIN Deutsches Institut für Normung e.V.Burggrafenstr. 6D-10787 BerlinTelefon: + 49 30 26 01 0Telefax: + 49 30 26 01 12 31E-Mail: [email protected]

DS Dansk StandardKollegievej 6DK-2920 CharlottenlundTelefon: + 45 39 96 61 01Telefax: + 45 39 96 61 02

E-Mail: [email protected]

mailto:[email protected]






























Page 28 of 31

ELOT Hellenic Organization for Standardization313 Acharnon StreetGR-11145 AthensTelefon: + 30 210 21 20 100Telefax: + 30 210 21 20 131E-Mail: [email protected]

IBN/BIN Bureau de NormalisationRue de Birmingham 131BE-1070 BruxellesTelefon: + 32 2 738 01 11Telefax: + 32 2 733 42 64

ILNAS Institut luxembourgeois de la normalisationB.P. 10L-2010 LuxembourgTelefon: + 352 46 97 46 1Telefax:+ 352 22 25 24E-Mail: [email protected]

IPQ Instituto Portugues da QualidadeRua Antonio Giao 2P-2829-513 CaparicaTelefon: + 351 21 294 81 00Telefax: + 351 21 294 81 01E-Mail: [email protected]

IST Icelandic StandardsSkúlatún 2IS-105 ReykjavikTelefon: + 354 520 71 50

Telefax: + 354 520 71 71E-Mail: [email protected]

NEN Nederlands Normalisatie-InstituutPostbus 5059NL-2600 GB DelftTelefon: + 31 152 690 390Telefax: + 31 152 690 190E-Mail: [email protected]

NSAI National Standards Authority of Ireland NorthwoodStantry

IRL-Dublin 9Telefon: + 353 1 807 38 00Telefax: + 353 1 807 38 38E-Mail: [email protected]

NSF Norges StandardiseringsforbundP.O. Box 242NO-1326 LysakerTelefon: + 47 67 83 86 00Telefax: + 47 67 83 86 01E-Mail: [email protected]

SFS Suomen Standardisoimisliitto r.y.PO Box 130FIN-00101 Helsinki FinlandTelefon: + 358 9 149 93 31Telefax: + 358 9 146 49 25E-Mail: [email protected]



































Page 29 of 31

SIS Standardiseringen i SverigeSankt Paulsgatan 6S - 118 80 StockholmTelefon: + 46 8 555 520 00Telefax: + 46 8 555 520 01E-Mail: [email protected]

SNV Schweizerische Normen-VereinigungBurglistraße 29CH-8400 WinterthurTelefon: + 41 52 224 54 54Telefax: + 41 52 224 54 74E-Mail: [email protected]

UNI Ente Nazionale Italianodi Unificazione Via Sannio 2I-20137 Milano MITelefon: + 39 02 70 02 41Telefax: + 39 02 70 02 43 75E-Mail: [email protected]

UNMZ Czech Office for StandardsMetrology and Testing Biskupsky dvur 5CZ-128 01 Praha 2Telefon: +420 224 907 175Telefax: +420 224 915 064E-Mail: [email protected]

7 American Standard Organisations

ANSI(American National StandardsInstitute)

http://www.ansi.org

OSHA(Occupational Safety and HealthAdministration)

http://www.osha.gov

NFPA(National Fire ProtectionAssociation)

http://www.nfpa.org

CSA(Canadian Standards Association)

http://www.csa.ca

CCOHS(Canadian Center for Occupational- Health and Safety)

http://www.ccohs.ca

NIOSH(National Institute of OccupationalHealth and Safety)

http://www.cdc.gov/niosh/homepage.html

NSC(National Safety Council)

http://www.nsc.org

ASSE

(American Society of SafetyEngineers)

http://www.asse.org

RIA(Robotic Industries Association)

http://www.robotics.org













http://www.ansi.org/


http://www.osha.gov/


http://www.nfpa.org/


http://www.csa.ca/

http://www.csa.ca/

http://www.ccohs.ca/




http://www.nsc.org/

http://www.nsc.org/

http://www.asse.org/


http://www.robotics.org/




http://www.nsc.org/



http://www.csa.ca/










Page 30 of 31

8 Internet-Links

8.1 CE-Marking

http://www.newapproach.org/ New Approach Standardisation in the Internal Markethttp://www.eg-richtlinien-online.de/

http://ec.europa.eu/enterprise/newapproach/nando/ Notified Bodies

8.2 EU-Directives and harmonized standards

General Product Safety:http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/general-product-safety/index_en.htm

Low Voltagehttp://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/low-

voltage/index_en.htm

EMChttp://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/electromagnetic-compatibility/index_en.htm

Machineryhttp://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/machinery/index_en.htm

ATEXhttp://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/equipment-explosive-atmosphere/index_en.htm

Pressure Equipmenthttp://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/pressure-equipment/index_en.htm

Pressure Vesselhttp://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/simple-pressure-

vessels/index_en.htm

http://www.newapproach.org/


http://www.eg-richtlinien-online.de/


http://ec.europa.eu/enterprise/newapproach/nando/


http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/general-product-safety/index_en.htm



http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/low-voltage/index_en.htm



http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/electromagnetic-compatibility/index_en.htm



http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/machinery/index_en.htm



http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/equipment-explosive-atmosphere/index_en.htm



http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/pressure-equipment/index_en.htm



http://ec.europa.eu/enterprise/policies/european-standards/harmonised-standards/simple-pressure-vessels/index_en.htm






















9 Referneces

(1) Bundesministerien BMWI und BMU Energiekonzept für eine umweltschonende, zuverlässigeund bezahlbare Energieversorgung Bericht, Bundesministerium für Wirtschaft und Technologie(BMWI) und Bundesministerium für Umwelt (BMU), September 2010.

(2) Prof. Dr.-Ing. W. Mauch, Dipl.-Ing. T. Mezger, Dipl.-Phys. T. Staudacher, Forschungsstelle fürEnergiewirtschaft e.V., München: Anforderungen an elektrische Energiespeicher Stationärerund mobiler Einsatz

(3) Webpage Active Power, Inc.: http://www.activepower.com, Accessed: 8 Aug 2011.(4) T. B. Atwater and Arthur Dobley, Metal/Air batteries, Lindens Handbook of Batteries, 2011,

ISBN 978-0-07-162421-X.(5) Dena - power grid study II: Integration erneuerbarer Energien in die deutsche Stromversorgung

im Zeitraum 2015-2020 mit Ausblick 2025, Report, German Energy Agency (DENA), 2010.(6) Electric Power Research Institute: Electric Energy Storage Technology Options White Paper,

2010.(7) VDE - ETG Energy Storage Task Force: Energy storage in power supply systems with a high

share of renewable energy sources Significance - state of the art - need for action, Report, Dec2008.

(8) C. Hoffmann: Design of transport- and storage capacities in energy supply systems with highshares of renewable energies; IRES, Berlin, 2010.

(9) P. Patel: http://spectrum.ieee.org/energy/the-smarter-grid/batteries-that-go-with-the-flow , Article,May 2010, Accessed 10 April 2011.

(10) A. Jossen: Redox-Flow Batterien – Ein System zur Langzeitspeicherung, Forum ElektrischeEnergiespeicher - Netzoptimierung bei regenerativer Stromerzeugung, Nürnberg/Germany, 6Dec 2007.

(11) Webpage RWE ADELE:

www.rwe.com/web/cms/en/365478/rwe/innovations/powergeneration/energy-storage/compressed-air-energy-storage/project-adele , Accessed 8 April 2011.

(12) Simon Schwunk: Battery systems for storing renewable energy, Report, Fraunhofer-Institut fürSolare Energie, April 2011.

(13) T. Smolinka, et al.: Stand und Entwicklungspotenzial der Speichertechniken für Elektroenergie – Ableitung von Anforderungen an und Auswirkungen auf die Investitionsgüterindustrie, BMWi- Auftragsstudie 08/28, 2009.

(14) P. Wolfrum, F. Steinke, C. Hoffmann: EES Requirements for a renewable Europe, Presentation,IEC Workshop EES, Freiburg, 31 May 2011.

http://spectrum.ieee.org/energy/the-smarter-grid/batteries-that-go-with-the-flow



http://www.rwe.com/web/cms/en/365478/rwe/innovations/powergeneration/energy-storage/compressed-air-energy-storage/project-adele






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