Carbon Capture with Direct FuelCell Carbonate Powerplants
DFC Carbon Capture Overview
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Economical • Power revenue enhances CO2 capture economics
Additional Benefits • 70% reduction in NOx • Clean water production
Captures and Concentrates exhaust from • Coal or Natural Gas power generation • Industrial thermal process
Proven Technology • Modification of commercial fuel cell equipment
Direct Fuel Cell Powerplants
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Individual fuel cell &
350 kW fuel cell stack
Four-Stack Module 1.4 megawatts
Completed module 1.4 megawatts
2.8 MW DFC3000®
• Utilizes two modules
• 47% Electrical Eff, up to 90% Total Eff.
1.4 MW DFC1500®
• Utilizes one module • 47% Electrical Eff,
up to 90% Total Eff.
59MW fuel cell park
3.7 MW DFC4000®
• Utilizes three modules
• 60% Electrical Eff. Up to 80% total Eff
DFC-CO2 Capture Concept
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• DFC Chemistry involves transfer of CO2 from cathode to anode
• This aspect can be exploited to use DFC stack for CO2 separation, with concentration in anode gas allowing for easy capture and use or sequestration
Direct FuelCell (DFC) Carbon capture uses the same electrochemical process at work in more than 100 powerplants
operating around the world
CO2 Capture with DFC Powerplants
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Conventional Natural Gas or Coal Plant
CATHODE
ANODE Fuel
Fossil Plant Exhaust with 5% to 15% CO2
CO2 Depleted Flue Gas
CO2 Separation
Depleted Fuel with ~70% CO2
CO2
CO2 to sequestration or industrial use
DFC Powerplant 30 to 75% of Conventional
Plant Rating
• Carbonate electrochemical process transfers CO2 from Air Electrode (Cathode) to Fuel Electrode (Anode)
• CO2 is easily separated from anode exhaust gas since it is no longer diluted with air • US DOE program focused on capture from coal sources • ExxonMobil program focused on capture from natural gas sources
Extension of DFC Technology
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Fuel & Water
Preheat
Fuel Recovered Water
Fuel Cell Anodes
Fuel Cell Cathodes
Air Pre-Heat
Fossil Plant Flue Gas with CO2
Power CO2
Separa-tion
CO2
Anode Exhaust Cooling
Water Recovery
CO2 Comp-ression
Standard System
Fuel & Water
Preheat
Fuel Water
Fuel Cell Anodes
Fuel Cell Cathodes
Air Pre-Heat
Air
Power Anode exhaust contains residual H2 left from power generation. Reacted catalytically in air pre-heater
DFC-Carbon Capture
2.8MW DFC3000 Carbonate Fuel Cell
Powerplant
First MW-Scale System
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James M. Barry Electric Generating Station Alabama Power/Southern Co. Location: Bucks, Al Nameplate Capacity: >2 GW Mix of Coal and Natural gas power generation
• US Department of Energy funded project to demonstrate capture from coal power generation
• Project expanded to include natural gas capture under ExxonMobil Joint Development program
• Southern selected Plant Barry as best choice for project
• Coal and natural gas power generation • Plot space availability • Existing flue connection supporting
past carbon capture projects • Supportive management and staff
• Project on line in late 2018
Project will be single DFC3000-based capture system, capturing 60 tons/day CO2
CCS
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• CO2 capture from natural gas sources o Optimizing system and operating points for
natural gas o Will use same MW-scale pilot system as DOE-
supported coal project
• Collaboration partner with extensive resources o World’s largest energy company & public gas
producer o Leading expert & experience with sequestration o World-leading research capabilities
• Opportunity o Integration with combined cycle gas plants o Global market opportunity measured in
Gigawatts
Large Scale Capture System
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• 4.9 Million tons of CO2 capture per year
• Future system specifically designed for 90% CO2 capture from large scale coal plants
• 420MW DFC-based system would capture 90% of CO2 from 550MW plant
• 3.2GWh ultra-clean power generated per year
• Cost of CO2 capture in low power value coal regions meets DOE target of less than $40/ton, or less than $0.02/kWh. Cost of capture is significantly less in high power cost areas, where higher power value drives additional revenue to project
Future long term development for 90% capture of CO2 from large coal power plants
Near Term System
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• Carbon Capture Fuel Cell Farm with 12 DFC3000-based capture systems • 18 MW at 90% capture (captures 500 tons/day from coal flue plus 200 tons/day from fuel cell ng) • 27 MW at 70% capture (captures 700 tons/day from coal flue plus 300 tons/day from fuel cell ng)
• 3 acres total site