Case Study & Topic
Lesson Plans Dover Western Docks Revival
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Dover Western Docks Revival
Case Study and Topic Lesson Plans
Each case study starts with an introduction, designed to help introduce the
concept of the case study and encourage students to start to explore more
about the project.
There then follows a Topic Lesson Plan. Each Topic Lesson Plan introduces the
topic within the concept of the case study and includes 3 or 4 activities that are
designed to support the teaching the learning of the topic to your students.
The Dover Western Docks Revival case study covers the following topics from
the Core Component:
Construction Maths and Science
Design
CBE Industry Relationship Management / Commercial Business
Project Management
Additional topics from the Core Component are embedded within the Topic
Lesson Plan. These embedded topics are:
Health and Safety
Sustainability
Measurement
Building Technology
The case study and associated Topic Lesson Plans should be used in conjunction
with the following documents:
Dover Western Docks Revival Introduction PowerPoint
Dover Western Docks Revival Industry Links
Links to Assessment
Design, surveying and planning for Construction 3
Dover Western Docks Revival
Introduction to the Dover Western Docks Revival
Case Study
The Dover Western Docks Revival (DWDR) is a large scale project that aims to
regenerate a large part of the docks area in Dover, the main cross-channel
passenger ferry port in the United Kingdom. The regeneration includes part of
the docks that were previously used for the cross-channel hovercraft service.
This is the largest project ever undertaken by the Port of Dover, and will be
worth £250m in total on completion. The project has four main phases:
Phase 1 - Cargo Terminal.
This was the first phase to be completed, in December 2017, and involved the
construction of two new berths for cargo ships. One benefit of this was the
ability to move cargo services from the Eastern Docks where passenger ferries
dock and improve facilities there.
Phase 2 - Marina and public spaces.
A range of public spaces will be included as part of the development of the
waterfront. The public areas will also include leisure, housing and retail facilities.
A new pier will be constructed and a marina for smaller boats. This will have a
new access channel and will be accessible at all times.
Phase 3 - Logistics facility.
This involves the removal of part of the existing dock facilities by filling in the
tidal basin and one of the docks to reclaim land to construct a new logistics
centre. This will locate all of the cargo traffic in one place and also include a new
cargo terminal.
Phase 4 - Filling in of the Granville Docks and Tidal Basin.
The final stage is the filling in of the existing Granville Docks and Tidal Basin to
provide further land for the expansion of the logistics facility.
Your students will learn how techniques and approaches used in the Dover
Western Docks Revival scheme can be applied to other projects.
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To achieve this, it is intended that they will work sequentially through a series of
topics and activities with you. Each topic will broaden their knowledge and
understanding and is designed to build upon what they have previously learned.
Topic Lesson Plan No: 1 Designing constraints
The topic of Designing constraints covers the following Topics from the Core
Component:
Design
CBE Industry Relationship Management/Commercial Business
The aim of this topic is for your students to learn about developing a design
proposal for a new portal frame structure.
The objective of this topic is for students to investigate the construction design
process to develop an understanding of the importance of client requirements
along with constraints which might affect the viability of a project.
Students will carry out a Pestle Analysis to consider the viability of the project and
how the outcomes of this analysis might affect the client.
Students will consider the function of the proposed portal frame structure and
how this might affect the choice of materials and also the design of the building
overall. Students should also consider the opportunities for prefabrication as part
of the project.
You should allocate your students with a suitable site which has some element of
exposure, whether to coastal climates or otherwise, which will allow them to make
decisions related to orientation and material selection. Students will also consider
opportunities to include renewable energy sources as part of the project.
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There is opportunity to include health and safety and building technology within
these activities.
How long will
this Topic take
to deliver?
The total time that it might take to deliver this topic is 15
hours.
What
knowledge and
understanding
will students
develop?
This topic has been designed to deliver the following
knowledge and understanding from the Core Component
content:
2.8.5 - Students will acquire a knowledge of how
weather and climate can affect the design of buildings
and structures
8.3.1 – Students will gain an understanding of the
functional factors influencing the design of portal
frame buildings such as future proofing of designs,
aesthetics, spatial requirements and target market
sectors
8.3.2 – Students will consider site information factors
associated with the construction of a portal frame
building
8.3.7 – Students will learn about project and economic
constraints that might affect the construction of a
portal frame building
9.10.1 - Students will demonstrate they can carry out a
PESTLE analysis for the portal frame project
12.6.1 - Students will understand how businesses can
measure the success of a project
13.2.1 - Students will gain an understanding of quality
management techniques that could be applied to the
portal frame building.
Self-study
activities
Students could use refer to project management tools in
Management of Global Construction Projects by E Ochien et
al which includes background information about Pestle
analysis
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Activity 1: Project constraints
How long will
this activity
take to deliver?
It is anticipated that this activity will take 8 hours.
Instructions Tutor Instructions
In this activity your students will examine the constraints
associated with a project to construct a portal frame building
in a given location. The nature of the project might vary
depending on your location, and the purpose of the building
can be amended to be accessible to your students.
You will need to provide students with a scenario for the
project, for example a new retail unit, a sports-hall, storage
warehouse or similar. Information will need to be included in
the scenario about:
the location
spatial requirements
aesthetics
target users
function
future proofing the design
To begin, introduce your students to the range of site factors
that will influence the project. This could include linking
climatic information with other factors from Topic 2 related
to land use, geology and geography. If it is possible site visits
/ walk-arounds of the local area could be used to explain
how site conditions can affect types of development and the
orientation of buildings.
Once the students have determined the intended purpose of
the building and typical constraints that would be associated
with it, you can move on to consider financial and budgetary
constraints that would need to be considered when working
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on the project. Discuss with students how projects can be
funded and how costs can be considered over the life of a
project. Explain the concept of cost/benefit analysis with
respect to a relatively small construction project. You could
also introduce students to sources of funding for different
types of project.
Student Instructions
You have been asked to develop a design for a new portal
frame structure that will be used for XXXX on a site located at
[XXX insert site location XXX]. You are to:
(a) Research potential sources of site information that could
be used when producing proposals for the design of
your given portal frame building. You should then use
your research to produce a brief synopsis of the project
including information about:
The location, including access, climate and site
constraints.
Spatial requirements of the client and how these could
be met.
Aesthetic requirements of the design.
The intended target users and function for the
building.
Opportunities to future proof the building.
(b) Using other similar projects, investigate the costs
associated with a project of a similar scale produce a
high level cost/benefit analysis for the project.
(c) Research types of funding that would be appropriate for
the project, including advantages and disadvantages of
each. You then need to use your research to present a
conclusion as to which form of funding would be most
appropriate for the project.
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(d) Prepare a short presentation that then outlines the
project constraints, the results of the comparative
cost/benefit analysis and potential sources of funding for
the project. You will be asked questions by other
members of the group.
Worksheets /
templates
NA
English, maths
and digital skills
There will be an opportunity for students to practice:
E1 Convey technical information to different
audiences
E5 Synthesise information
M5 Processing data
M6 Understand data and risk
D1 Use digital technology and media effectively.
Industry Links To support this activity the following Industry Resources
Links could be used:
Port of Dover website
Project funding
Cost benefit analysis
Activity 2: Quality management
How long will
this activity
take to deliver?
It is anticipated that this activity will take 4 hours.
Instructions Tutor Instructions
Your students will consider the range of quality management
techniques that could improve the viability of the portal
frame project.
Students will gain an understanding of the benefits and
drawbacks associated with each approach and consider the
appropriateness of each of the portal frame project they are
developing.
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They will also be introduced to the concepts and tools that
can be used to measure success of a project throughout its
lifecycle.
You will then consider with students the reasons why
measures of success are needed and the implications of not
using any form of benchmarking for the project.
Student Instructions
You have been asked to prepare a report that investigates
how quality management techniques and KPIs could be used
within the design and delivery of your portal frame project to
assist with achieving value for money and an outcome of the
required quality.
To do this you will:
(a) Research and investigate three different quality
management techniques from the following list:
quality assurance and control
total quality management
benchmarking
continuous improvement process
value engineering
For each technique, you should comment on which
aspects of the portal frame project it could be used with
and how it could improve project outcomes
(b) Examine how input, process and output KPIs have been
used successfully in construction projects. Produce a
brief statement that would explain how KPIs could be
used in your given project.
Worksheets /
templates
NA
English, maths
and digital skills
There will be an opportunity for students to practice:
E2 Present information and ideas
E3 Create texts for different purposes and audiences
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M10 Optimise work processes
Industry Links To support this activity the following Industry Resources
Links could be used:
Quality control for construction works
Activity 3: PESTLE analysis
How long will
this activity
take to deliver?
It is anticipated that this activity will take 3 hours.
Instructions Tutor Instructions
You should identify a local, site familiar to the students that
would be appropriate for the portal frame project they have
been set. The site selected should have sufficient scope to
present students to approach each of the aspects of a pestle
analysis
Political
Economic
Social
Technological
Legal
Environmental
The students should be given some further information
about the client requirements, such as the inclusion of a
solar thermal water heating system.
If possible, the students should visit the proposed site to get
more of a feeling for factors such as those related to social
and environmental issues.
Student Instructions
You have been asked to carry out a PESTLE analysis for the
portal frame project you have been asked to design.
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The client has provided some further information about their
desired project outcomes. These include:
- incorporating renewable energy solutions such as XXXX
- including innovative solutions to increase the energy
efficiency of the building
You need to produce a PESTLE analysis that includes
information about the following factors:
Political
Economic
Social
Technological
Legal
Environmental
For each factor you should consider how each of these
would impact on the viability of the project and the
challenges that are posed by each.
You should present your findings in a short report.
Worksheets /
templates
PESTLE template
English, maths
and digital skills
There will be an opportunity for students to practice:
E1: Convey technical information to different audience
E5: Synthesise information
D1: Use digital technology and media effectively
Industry Links To support this activity the following Industry Resources
Links could be used:
Pestle analysis
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Topic Lesson Plan No: 2 Construction maths and
science
In this topic students will be introduced to the maths and science embedded
within the context of designing a portal frame building.
Students will also develop their understanding of loadings on structural
members and also the forces that act in beams, columns and other structural
elements.
Students will develop an understanding of how to select and use suitable
calculus methods for differentiating and integrating functions in construction
contexts.
Students will also learn about the relationships between force, work energy and
power and be able to complete calculations related to these with respect to the
construction of a portal frame building.
How long will
this Topic take
to deliver?
The total time that it might take to deliver this topic section is
12 hours.
What
knowledge,
understanding
and skills will
students
develop?
This topic has been designed to deliver the following
knowledge and understanding from the Core Component
content:
2.2.1 and 2.2.2 - Students will develop their
understanding of relationships between forces, work
and energy and carry out calculations associated with
these.
2.3.1 to 2.3.5– Students will acquire an understanding
of the structural science of how loads and forces act
on structural members.
7.2.1 and 7.2.2 – Students will use calculus techniques
correctly to solve construction problems.
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Self-study
activities
Students could watch online tutorials and videos for
completing calculations related to beams and columns
Activity 1: Beams and column calculations
How long will
this activity
take to deliver?
It is anticipated that this activity will take 8 hours.
Instructions Tutor Instructions
In this activity you will support students to gain an
understanding of the range of calculations that are carried
out when determining the suitability of structural members
for projects. It is intended that students will gain an
understanding of how to carry out a range of calculations in
isolation, rather than as part of a complex structural analysis.
This would be covered in more detail in the relevant
occupational specialism.
You should firstly introduce students to the different types
loadings that can act on structural members and a portal
frame building as a whole.
Relate the concepts to beams, columns, struts and ties that
form structural frames and explain the differences between
point loads and uniformly distributed loads (UDLs).
Demonstrate to students how to complete calculations with
point loads, UDLs and combinations of loadings for simply
supported beams.
Once familiar with imposed loads on beams, develop
students understanding of the range of forces listed in the
specification and demonstrate the importance of each.
You can then Introduce students to mathematical techniques
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related to forces which do not act at right-angles to a beam
or column, and how Pythagoras’ theorem and trigonometric
methods are needed to solve problems such as these.
Once familiar with how to complete calculations related to
forces on beams and columns you can then introduce
students to calculations related to stress and strain. As with
beam calculations you should walk students through these
and demonstrate techniques.
Finally you can demonstrate to students how calculus can be
used to determine maximum deflections of beams.
Student Instructions
You have been asked by a member of the design team to
produce a short training presentation for new members of
staff to explain to them the principles of forces, stresses and
strains associated structures. As part of the presentation you
need to include examples of calculations related to structural
members that will form part of your portal frame structure.
Your presentation should:
Explain the following types of structural member:
o Column
o Beam
o Strut
o Ties
Define the types of force, stress and strain that
structural members are subjected to.
Demonstrate how to complete calculations, using
worked examples, for simply supported beams and
columns. You should include calculations of
o Forces
o Stress
o Strain
o Young’s modulus
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Demonstrate how to calculate beam deflections using
calculus.
Worksheets /
templates
NA
English, maths
and digital skills
There will be an opportunity for students to practice:
E3 Create texts for different purposes and audiences
E4 Summarising information/ideas
Industry Links To support this activity the following Industry Resources
Links could be used:
Materials for Architects and Builders
Calculus for Beginners
Activity 2: Construction a portal frame
How long will
this activity
take to deliver?
It is anticipated that this activity will take 4 hours.
Instructions Tutor Instructions
In this activity your students will complete a range of
calculations linked to the construction of the portal frame
structure.
Cranes and other mechanical lifting devices will be used to
assemble the prefabricated portal frame.
You will need to provide your students with information
about the dimensions of a range of beams and columns so
they can calculate the loads that need to be lifted.
To start this exercise, you will need to provide the students
with drawings that show the locations of various structural
members within the portal frame. The drawings should show
dimensions and heights of each member above the ground
level.
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Students will then need to complete calculations related to:
The work done lifting beams and columns from ground the
ground to their position in the portal frame.
The potential energy of beams when they are suspended
above the ground.
The power expended in raising structural members to their
positions in the portal frame.
Student Instructions
You have been asked by a member of the project team to
complete some calculations to determine the power
expended and work done when lifting various structural
members from the ground to their final positions in the
portal frame. You will be provided with details of the
structural members you need to consider. For each you need
to:
(a) Calculate the total weight of the beam or column.
(b) Calculate the potential energy of beams and columns
when they are suspended above the ground at given
heights.
(c) Determine the work done in lifting the beam or
column in to position.
(d) Determine the power expended in raising structural
members to their position in the portal frame.
Worksheets /
templates
Drawing of a portal frame structure
English, maths
and digital skills
There will be an opportunity for students to practice:
M2 Estimating, calculating and error spotting
M5 Processing data
M6 Understanding data and risk
M7 Interpreting and representing with mathematical
diagrams
Industry Links To support this activity the following Industry Resources
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Links could be used:
Properties of British Universal Steel Columns and
Beams
Topic Lesson Plan No: 3 Materials
The topic of Materials covers the following Topics from the Core
Component:
Design
Construction maths and science
The aim of this topic is to introduce students to the materials that can be used
within a portal frame building, including the frame and the external envelope.
You will develop student’s understanding of structural members and ways in
which they can fail over time and approaches that can be taken to reduce the
likelihood of this occurring. Students will also look at degradation of materials
and preventative methods.
Students will learn about the key contents of Building Regulations 2010, and the
process of obtaining Building Regulation approval. Students will understand that
it is a requirement to obtain a completion certificate confirming that their
modular home complies with Building Regulations before any sales can be
processed.
They will also consider how they can protect the intellectual property they have
invested in the design of their modular home.
How long will
this Topic take
to deliver?
The total time that it might take to deliver this topic section is
18 hours.
What This topic has been designed to deliver the following
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knowledge,
understanding
and skills will
students
develop?
knowledge and understanding from the Core Component
content:
2.1.1 – Students will gain an understanding of
degradation and modes of failure for structural
members
8.5.1 – Students will prepare manual drawings of
details of their portal frame building and 2D and 3D
CAD drawings of the floor plan and external envelope.
9.6.1 - students will calculate unit rates for part of the
superstructure of a portal frame building.
9.6.2 - Students will use rate tables to complete unit
rate calculations.
Self-study
activities
Students could review the ‘Building Regulations Planning
Portal’ to determine what happens if you fail to comply with
Building Regulations.
Activity 1: Behaviour of structural members
How long will
this activity
take to deliver?
It is anticipated that this activity will take 5 hours.
Instructions Tutor Instructions
In this activity your students will gain an understanding of
the behaviour of structural members, the materials they are
made from, modes of failure and how this can be prevented.
You should start by introducing students to the materials
used in portal frame structures. This should include
reinforced concrete, steel and timber for the frames,
materials used for dado walls and similar such as brick and
block, and the materials used for roofing and cladding.
Once students have an understanding of the materials that
are used for portal frame buildings you can then consider in
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more detail the properties of these materials that make
them suitable for use.
Moving on, introduce students to modes of failure
associated with structural members, with a focus on beams
and columns, and discuss methods to reduce the likelihood
of failure.
Once students have an understanding of failure modes for
structural members they should be introduced to ways in
which materials in a portal frame building could degrade and
the methods and approaches that can be used to prevent
this.
Student Instructions
You have been asked by a member of the project team to
produce a presentation for the client that explains and
justifies your choice of materials for the portal frame
structure. In your report, you will need to include
information and justifications for:
(a) Materials to be used for the portal frame
(b) Materials to be used for the external envelope of the
building, including walls, roof and cladding.
(c) Approaches to reduce the effects of degradation on
the various materials
(d) Approaches to reduce the likelihood of failure of
structural members
Worksheets /
templates
Material failure and methods of prevention in your portal
frame structure
English, maths
and digital skills
There will be an opportunity for students to practice:
E1 Convey technical information to different
audiences
E2 Present information and ideas
E3 Create texts for different purposes and audiences
M6 Understanding data and risk
D2 Design, create and edit documents and digital
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media
Industry Links To support this activity the following Industry Resources
Links could be used:
Failure of structural members
Activity 2: Design details
How long will
this activity
take to deliver?
It is anticipated that this activity will take 10 hours.
Instructions Tutor Instructions
In this activity your students will prepare hand drawings of
design details for their portal frame structure and also 2D
and 3D CAD drawings of the floor plan and external
envelope of the building, following industry accepted
drawing conventions.
Students should use the decisions they have made with
respect to the materials used for the portal frame and
external envelope to produce a range of drawings that will
include:
Beam and column connection details
Cross sections of walls
Foundation to column connections
Roof details
A floor plan showing locations of external walls, access
points and columns.
An external 3D render of the completed portal frame
building
Student Instructions
You have been asked to provide a number of documents and
drawings for the design team. The drawings should clearly
show details of your design solution, including materials and
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components. The drawings you need to produce are:
Hand drawings.
(a) Detail drawing of a cross section through the external
wall.
(b) Detail drawing of a connection between a column and a
beam in the portal frame
(c) Detail drawing of a connection between the
foundations and one column
(d) Detail drawing of the roof
CAD drawings
(a) Ground floor plan, including external walls, column
locations, doors and windows (if appropriate)
(b) 3D external envelope showing materials and design
features.
Worksheets /
templates
Centre produced CAD templates
English, maths
and digital skills
There will be an opportunity for students to practice:
E2 – Present information and ideas
M3 - Work with proportion
D1 – Design, create and edit documents and digital
media.
Industry Links To support this activity the following Industry Resources
Links could be used:
Drawing convention
SketchUP
AutoCAD
Portal frame design
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Activity 3: Building up unit rates
How long will
this activity
take to deliver?
It is anticipated that this activity will take 3 hours.
Instructions Tutor Instructions
Using the rate tables provided you will support students to
acquire an understanding of how to build up unit rates for
aspects of a portal frame project.
You will introduce students to the concept of unit rates,
coverage and labour rates.
Once the students have acquired an understanding of the
processes that need to be followed, they should work
through the unit rate calculations.
You will need to support students as appropriate to
complete calculations with accuracy.
Student Instructions
You have been asked to produce unit rates as part of the
estimating process for the portal frame project.
You will use the given information about coverage and
labour rates to build up unit rates for the following:
a) Bulk excavation to reduce levels not exceeding 2m
deep
b) Remaining excavated topsoil on-site in temporary
spoil heaps
c) Reinforced in-situ concrete, C40P, in structures,
horizontal, not exceeding 300 mm thick
d) High tensile steel reinforcement, 12 mm diameter,
straight
e) Facing brickwork in type A facings, in external skins of
cavity walls, ½ brick thick in coloured mortar type 1
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f) 100mm fair faced blockwork pointed one side in skins
of cavity walls in sand lime mortar [1:1:6]
Worksheets /
templates
Unit Rates Worksheet
Estimating data
English, maths
and digital skills
There will be an opportunity for students to practice:
E2 Present information and ideas.
D1 Use digital technology and media effectively.
D3 Communicate and collaborate.
Industry Links To support this activity the following Industry Resources
Links could be used:
Building up an estimate
Unit rate estimation