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Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3...

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Responsive Resourceful Reliable Cell 2 Composite Liner Design Certification SWEPCO – John W. Turk, Jr. Power Plant Class 3N Landfill Permit No. 0311-S3N-R1 AFIN: 29-00506 July 16, 2018 Project No. 35177127 Prepared for: Southwestern Electric Power Company 502 North Allen Avenue Shreveport, Louisiana 71101 Prepared by: Terracon Consultants, Inc. 25809 Interstate 30 South Bryant, Arkansas 72022 (501) 847-9292
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Page 1: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

Responsive ■ Resourceful ■ Reliable

Cell 2 Composite Liner DesignCertification

SWEPCO – John W. Turk, Jr. Power PlantClass 3N Landfill

Permit No. 0311-S3N-R1AFIN: 29-00506

July 16, 2018Project No. 35177127

Prepared for:Southwestern Electric Power Company

502 North Allen AvenueShreveport, Louisiana 71101

Prepared by:Terracon Consultants, Inc.25809 Interstate 30 South

Bryant, Arkansas 72022(501) 847-9292

Page 2: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

i

Table of Contents

1.0 OBJECTIVE ................................................................................................................................... 1

2.0 BACKGROUND INFORMATION ....................................................................................................... 12.1 FACILITY LOCATION DESCRIPTION ..................................................................................................... 12.2 CELL 2 DESIGN CRITERIA FOR NEW CCR LATERAL EXPANSION (§ 257.70) ........................................... 1

2.2.1 Composite Liner System Requirements (§ 257.70 (b) (1-4) .................................................... 12.2.2 Leachate Collection and Removal System (§ 257.70 (d) (1-3) ................................................ 2

3.0 SUMMARY AND PE CERTIFICATION .............................................................................................. 23.1 SUMMARY ....................................................................................................................................... 23.2 LIMITATIONS .................................................................................................................................... 23.3 PE CERTIFICATION .......................................................................................................................... 3

BIBLIOGRAPHY ..................................................................................................................................... 3

Figures1. Site Location Map2. Plant and CCR Unit Location Map3. Site Layout Map4. Typical Details 15. Typical Details 2

Page 3: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

Cell 2 – Composite Liner Design CertificationJohn W Turk, Jr ■ Class 3N LandfillProject No. 35177127 ■ July 2018

1.0 Objective

The purpose of this Liner and Leachate Design Certification Report is to evaluate compliancewith the requirements of 257.70 for the liner and leachate collection design at the SWEPCO –John W. Turk, Jr Power Plant Class 3N Landfill (Permit No. 0311-S3N-R1) facility.Southwestern Electric Power Company (SWEPCO) is a unit of American Electric Power (AEP).

2.0 Background Information

2.1 Facility Location Description

Southwestern Electric Power Company owns and operates a coal-fired power plant (John W.Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3NLandfill) associated with the Power Plant. The site is located approximately 2.2 miles north ofFulton (Hempstead County), Arkansas. The Power Plant produces up to 600 Megawatts (MW)of electrical power utilizing western subbituminous coal. The Class 3N Landfill is used fordisposal of fly ash, bottom ash, and other byproducts from the coal-fired Power Plant. Thewaste materials are non-hazardous and non-putrescible. (FIGURE 1 & 2)

2.2 Cell 2 Design Criteria for New CCR Lateral Expansion (§ 257.70)

The Turk Class 3N Landfill consists of 5 cells (FIGURE 3). All 5 Cells consist of a compositeliner system and leachate collection and removal system (FIGURE 4 & 5). As per § 257.70(a)&(d), all new CCR landfills and any lateral expansions must be designed, constructed,operated, and maintained with a composite liner system and a leachate collection and removalsystem.

2.2.1 Composite Liner System Requirements (§ 257.70 (b) (1-4)

The Cell 2 composite liner system consists of a 60 mil HDPE geomembrane that is installedabove a 2-foot clay liner system that has a hydraulic conductivity of no more than 1 x 10– 7

cm/sec. The liner system will be constructed past the limits of waste placement so that thesurrounding earth will not be likely to be in contact with CCR or leachate (2011 PermitApplication, Volume 3, Appendix B Design Drawings, Terracon Consultants Inc.,February 2011)1. The HDPE geomembrane protects the clay liner from being in contact withthe waste. The composite liner system was modeled for slope stability in the previouslymentioned Volume 3, Appendix E Landfill Stability Calculations1. The liner system was alsomodeled for settlement in Volume 3, Appendix D Landfill Settlement Calculations. The linersystem design complies with the requirements of 257.70(b) and this information can be found inthe 2011 Permit Application, Volume 3, Appendix B Design Drawings, Appendix D LandfillSettlement Calculations, and Appendix E Landfill Stability Calculations.

Page 4: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

Cell 2 – Composite Liner Design CertificationJohn W Turk, Jr ■ Class 3N LandfillProject No. 35177127 ■ July 2018

2

2.2.2 Leachate Collection and Removal System (§ 257.70 (d) (1-3)

The Cell 2 leachate collection and removal system consists of a double sided geocompositeabove the 60-mil HPDE liner. On-site soil will be used for protective cover. Chimney drains willbe installed into the protective cover to allow the leachate access to the double-sidedgeocomposite. The collection piping will also be made from HDPE material. The collectionsystem was designed according to § 257.70 (d) (1-3) and this information can be found in the2011 Permit Application, Volume 3, Appendix B Design Drawings, Appendix F LeachateGeneration Study, Appendix G Leachate Collection Piping Components Calculation, andAppendix H Leachate Collection Pond Capacity Calculations and the 2015 MinorModification Application, Attachment C Help Model Comparison, Attachment D RevisedPermit Drawings, and Attachment E Slope Stability Analysis Report2.

3.0 Summary and PE Certification

3.1 Summary

Southwestern Electric Power Company owns and operates a coal-fired power plant (John W.Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3NLandfill) associated with the Power Plant. The facility consists of a permitted approximately 73-acre disposal area. The facility meets the requirements of 40 CFR 257.70 Design Criteria fornew CCR Landfills and any lateral expansion of a CCR landfill.

3.2 Limitations

The findings and conclusions resulting from this investigation are based upon informationderived from the on-site activities and other services performed under the scope of work asdescribed in this report; such information is subject to change over time if additional informationis obtained. Please note that Terracon does not warrant the work of laboratories, regulatoryagencies or other third parties supplying information used in the preparation of the report.

Page 5: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

12/31/2019

Page 6: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

PROPERTY

BOUNDARY

CCR UNIT

LOCATION

1

1000090008000

1

6000

1000

0

5000 7000

2000

2

4000

0

0

3000

.5

1000

1

1000

0 2000

.5

1000

1

KILOMETERS

METERS

MILES

SCALE 1:24 000

NATIONAL GEODETIC VERTICAL DATUM OF 1929

7.5 MINUTE SERIES (TOPOGRAPHIC)Project Mngr:

Approved By:

Checked By:

Drawn By:

Project No.

Scale:

Date:

File No.Consulting Engineers and Scientists

FIG. No.

25809 I-30 SOUTH BRYANT, AR 72022FAX. (501) 847-9210PH. (501) 847-9292

CONTOUR INTERVAL FEET

N

FULTON / MCNABQUADRANGLES

1951 - Revised 1970 & 1975

10

DCM

TLB

TLB

DCM

216-002-35177127

AS SHOWN

501

07/02/2018

SITE LOCATION MAP

1CELL 2 COMPOSITE LINER DESIGN CERTIFICATION

AMERICAN ELECTRIC POWERJOHN W. TURK, JR. POWER PLANT

FULTON ARKANSAS

Page 7: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

PROPERTY

BOUNDARY

EX

IS

TIN

G

CE

LL 1

CCR UNIT

LOCATION

FUTURE

CELLS

CE

LL 2

DESI

GNED

BY:

SCAL

E:AP

PVD.

BY:

DRAW

N BY

:

DATE

:

SHEE

T NO

.:

JOB

NO.

OF

BYDE

SCRI

PTIO

NDA

TERE

V.

ACAD

NO.

2580

9 I-3

0 SOU

THBR

YANT

, AR

7202

2FA

X. (5

01) 8

47-9

210

PH. (

501)

847-

9292

Consulting E

ngineers and S

cientists

CELL

2 CO

MPOS

ITE

LINER

DET

AIL C

ERTI

FICA

TION

AMER

ICAN

ELE

CTRI

C PO

WER

PLAN

T &

CCR

UNIT

LOCA

TION

MAP

FULT

ONAR

KANS

AS2

5

DCM

TLB

DCM

SEE

BARS

CALE

07/02

/2018

216-

002-

3517

7127

502

FIGU

RE 2

JOHN

W. T

URK,

JR. P

OWER

PLA

NT

N

0

SCALE IN FEET

375 750 1500

NOTE:

FUTURE CELLS ARE NOT PART

OF THE CURRENT CCR UNIT.

Page 8: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

CCR UNIT

LOCATION

MAKE-UP WATER

POND

WA

ST

E W

AT

ER

PO

ND

LEACHATE

COLLECTION POND

CELL 1

(ACTIVE)

CELL 2

(UNDER

CONSTRUCTION)

FUTURE CELLS

LEGEND:

EXISTING CELL BOUNDARY

CCR UNIT BOUNDARY

PROPERTY BOUNDARY

DESI

GNED

BY:

SCAL

E:AP

PVD.

BY:

DRAW

N BY

:

DATE

:

SHEE

T NO

.:

JOB

NO.

OF

BYDE

SCRI

PTIO

NDA

TERE

V.

ACAD

NO.

2580

9 I-3

0 SOU

THBR

YANT

, AR

7202

2FA

X. (5

01) 8

47-9

210

PH. (

501)

847-

9292

Consulting E

ngineers and S

cientists

CELL

2 CO

MPOS

ITE

LINER

DES

IGN

CERT

IFIC

ATIO

N

AMER

ICAN

ELE

CTRI

C PO

WER

SITE

LAYO

UT M

AP

FULT

ONAR

KANS

AS3

5

TLB

TLB

DCM

SEE

BARS

CALE

07/02

/2018

216-

002-

3517

7127

503

FIGU

RE 3

JOHN

W. T

URK,

JR. P

OWER

PLA

NT

N

0

SCALE IN FEET

100 200 400

NOTE:

1. FUTURE CELLS ARE NOT PART OF THE CURRENT CCR UNIT.

FUTURE CELL BOUNDARY

Page 9: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

LCS TRENCH & CHIMNEY DRAINS

1.0%

DESI

GNED

BY:

SCAL

E:AP

PVD.

BY:

DRAW

N BY

:

DATE

:

SHEE

T NO

.:

JOB

NO.

OF

BYDE

SCRI

PTIO

NDA

TERE

V.

ACAD

NO.

2580

9 I-3

0 SOU

THBR

YANT

, AR

7202

2FA

X. (5

01) 8

47-9

210

PH. (

501)

847-

9292

Consulting E

ngineers and S

cientists

CELL

2 CO

MPOS

ITE

LINER

DES

IGN

CERT

IFIC

ATIO

N

AMER

ICAN

ELE

CTRI

C PO

WER

TYPI

CAL D

ETAI

LS 1

FULT

ONAR

KANS

AS4

5

DCM

TLB

DCM

N.T.

S.07

/02/20

1821

6-00

2-35

1771

2750

4

FIGU

RE 4

JOHN

W. T

URK,

JR. P

OWER

PLA

NT

Page 10: Cell 2 Composite Liner Design Certification€¦ · Turk, Jr. Power Plant) with a Class 3 Non-Commercial (3N) solid waste facility (Class 3N ... PLANT & CCR UNIT LOCATION MAP CELL

120°

3/8" DIAPERFORATIONS

4" HDPE SDR 11PIPE

NOTE:

PERFORATIONS BUILT TO

MANUFACTURER STANDARD.

12" HDPE SDR 11PIPE

60°

3"±

6"±

3"±

3/8" DIAPERFORATIONS

DESI

GNED

BY:

SCAL

E:AP

PVD.

BY:

DRAW

N BY

:

DATE

:

SHEE

T NO

.:

JOB

NO.

OF

BYDE

SCRI

PTIO

NDA

TERE

V.

ACAD

NO.

2580

9 I-3

0 SOU

THBR

YANT

, AR

7202

2FA

X. (5

01) 8

47-9

210

PH. (

501)

847-

9292

Consulting E

ngineers and S

cientists

CELL

2 CO

MPOS

ITE

LINER

DES

IGN

CERT

IFIC

ATIO

N

AMER

ICAN

ELE

CTRI

C PO

WER

TYPI

CAL D

ETAI

LS 2

FULT

ONAR

KANS

AS5

5

DCM

TLB

DCM

N.T.

S.07

/02/20

1821

6-00

2-35

1771

2750

4

FIGU

RE 5

JOHN

W. T

URK,

JR. P

OWER

PLA

NT


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