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Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+...

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Chalmers Formula Student Info Night 2018-09-05
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Page 1: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Chalmers Formula Student

Info Night 2018-09-05

Page 2: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Outline

• Formula Student

• Chalmers Formula Student (CFS)

– Project outline

– Who are we looking for?

– The application process

Page 3: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

People

• Björn Pålsson

– Examiner CFS (TME047)

– CFS05, DUT06

• Mini-managers for CFS19

• CFS18 members

Page 4: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

What is Formula Student?

Page 5: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

In a Nutshell

• Engineering competition– 12 month cycle

– 600+ teams worldwide

– It is not a motorsport competition

• Design, Build, Test & “Sell”– Each team is under a fictitious development contract to

produce and demonstrate a “weekend autocross racer” prototype for investors

– Judged in Dynamic and Static events

Formula Student

Page 6: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Events• Statics

– Design (150p)

– Cost & Manufacturing (100p)

– Business Plan Presentation (75p)

• Dynamics– Acceleration (75p)

– Skid Pad – Figure 8 (75p)

– Autocross - One lap (100p)

– Efficiency (100p)

– Endurance – 22km (325p)

(FSG points distribution)

Page 7: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

CFS18

• 3rd at FS Austria (17 competing teams). Guaranteed slot for 2019• 5th at FS Netherlands (19 competing teams)• 11th at FS Spain (38 competing teams)

Yes, it’selectric!

CFS is always focused on the competitions, but it is up to each new team to determine their ambition level.

Page 8: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

https://www.youtube.com/watch?v=xoudsjUFRQw

CFS18 @FSA

Page 9: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

• Since 2002

• CDIO (Conceive, Design, Implement, Operate)

• Master’s course with a new team every year

• Has about 300 alumni

• Very good results the last four years with combustion (e.g. 1st FSUK 2012)

• But now we are starting to get quick in electric as well!

• CFS18 was Chalmers Formula Student’s fourth electric car built for a competition season

CFS

Page 10: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

• Pre-study– 4 weeks – Result: Chosen concepts

• Design– 8 weeks – Result: Full 3D cad model

• Manufacturing– 15 weeks – Result: Fully working car

• Competition preparations– 8 weeks – Result: Well tuned team and well

tuned car

• Competition(s)– 1 week of performing– Result: ?

Project Phases

Page 11: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

• Metal workshop–CNC–Lathing–Welding

• Race bay–Assembly and wrenching

• Formula room– Storage

• Regular student facilities–Group rooms–Computer labs

• Extra computational resources–CFD

• Power Electronics lab

Resources

Page 12: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

• Mostly in-kind contributions

• Materials

• Tools

• Software

Partners

• Manufacturing facilities, especially for CFRP parts

• Formula Student is popular with industry and employers!

Page 13: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Recruitment• What are we looking for?

– Engineering skill and competence

– Dedication

– Willingness to be a part of a team

– Acceptance of the Formula Student challenge

– A range of personalities and talents

– The project is open for students from all Master’s programs

Page 14: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Competences

Page 15: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Powertrain

• HV Electronics– Motors

– Battery (Li-Ion, 580V)

– Power Electronics

– …

• Mechanical– Gearboxes

– Battery box

– Cooling System

– Motors

– …

Page 16: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Frame

• C/F monocoque

• Driver ergonomics

• Surface modelling

• C/F sandwich design

• Safety features

Page 17: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Suspension

• Wheel assemblies

• Suspension linkages & actuation

• Brake system

• c/f rims

• Suspension kinematics

• Vehicle dynamics– Vehicle

– Laptime

Page 18: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Aerodynamics

• Wings

• Ducts (Cooling)

• CFD

• C/F structural design

Page 19: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Low Voltage• Control systems

– Slip control

– Torque vectoring

• Sensors and data acquisition

• Shut down circuit

• CAN-Bus communication

• Wireless communication

• Battery management system

• Software

• PCB/ECU design

Page 20: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Communications• External communication

– Social media

– Homepage

• External Relations– Partnerships

(worth ~1MSEK)

– Events

• Business Presentation

• Cost & Manufacturing

• Project organization and management

$£€

Page 21: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Team Roles

• Project Engineers (Team members)– Takes the course Chalmers Formula Student (15 ECTS)

–Does NOT correspond to work load … But neither does the gain in experience and knowledge

– For 1st year Master’s students and 3rd year BSs students

– For 2nd year Master’s students without MSc Thesis work

– Full year undertaking (Sept-Sept)

• Trainees– 1st-3rd year BSc students

– “See and learn” position

Page 22: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

The Course• 3 ECTS in the Autumn, 12 in the Spring• Most team members use the 15 ECTS during the spring

– Autumn: 100% studies parallell to CFS– Spring: 50% studies parallell to CFS

• As the competitions are in July and August it is beneficialif at least a part of the team can test full time duringsummer.

• It is perfectly fine to have a summer job, but it will affectthe type of positions you can take on at the competitionsif you do.

• Examination via project work and written reports.• Weekly meetings and supervision. Few lectures or other

scheduled activities

Page 23: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Pre-Study Design Manufacturing Test/CompFormula Student

Eng. Education P-S Design M T/C

Teamwork Individual workFormula Student

Eng. Education

Either you finish the endurance or you don’tFormula Student

Eng. Education Either you pass the exam or you don’t

T-W Individual work

Why Formula Student?

Page 24: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Application CFS19

Application closes Wednesday 12/9 24.00Interviews 17-21/9Project starts 24/9

Apply at www.chalmersformulastudent.seWe are looking to recruit a team of 25-35 students

Page 25: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Now it’s your turn. Apply for CFS19!www.chalmersformulastudent.se

CFS18 is moving out

Page 26: Chalmers Formula Student · In a Nutshell • Engineering competition –12 month cycle –600+ teams worldwide –It is not a motorsport competition • Design, Build, Test & “Sell”

Questions


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