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Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8...

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Chapter 8 1 Introduction to Statistical Quality Control, 6 th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc. Chapter 8- Determining Process and Measurement Systems Capability
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Page 1: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 1Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 8- Determining Process and Measurement Systems

Capability

Page 2: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 2Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 3: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 3Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Learning Objectives

Page 4: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 4Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Process Capability

Natural tolerance limits are defined as follows:

Page 5: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 5Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Uses of process capability data:

Page 6: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 6Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Process may have good potential

capability

Reasons for Poor Process Capability

Page 7: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 7Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 8: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 8Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 9: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 9Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 10: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 10Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

The distribution may not be normal; other types of probability plots can be useful in determining the appropriate distribution.

Probability Plotting

Page 11: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 11Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 12: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 12Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 13: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 13Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

For example, the hard bake process:

Page 14: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 14Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

One-Sided PCR

Page 15: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 15Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Interpretation of the PCR

Page 16: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 16Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

• Violation of these assumptions can lead to big trouble in using the data in Table 8.2.

Assumptions for Interpretation of Numbers in Table 8.2

Page 17: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 17Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 18: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 18Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

A Measure of Actual Capability

Page 19: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 19Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

• Cp does not take process centering into account

• It is a measure of potentialcapability, not actual capability

Page 20: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 20Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 21: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 21Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Small sample size, Confidence interval will be wide

Page 22: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 22Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 23: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 23Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 24: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 24Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 25: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 25Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 26: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 26Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

8.4 Process Capability Analysis using Control Charts

Page 27: Chapter 8- Determining Process and Measurement …eng.sut.ac.th/mae/maeweb/sites/default/files/ch8 Detemining Cp.pdf · Chapter 8 Introduction to Statistical Quality Control, 6 th

Chapter 8 27Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Since LSL = 200


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