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ABB Transformers Overview
Bobbi DillowABB Transformers NA
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ABB Transformers: The History
The combined experience of 700 years of transformer manufacturing
AseaAnsaldo / Ital Trafo / IEL / OEL / OTEBBCGE, USANational IndustriStrömbergWestinghouseAnd more ....
Transformers
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ABB Transformers Facts
3 BUSD Sales
14,000 employees
Global Manufacturing Capability: 57 plants
Global Presence: Revenues in more than 100 countries
One Stop Supplier: Complete Range Of Distribution And Power Transformers, Associated Products And Services
Voltages up to 800 kV
Transformers
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-World Map ABB Transformer Factories 2006
South Korea – Chonan-si
USA – South Boston
USA - Jefferson City
USA – Bland
Peru – Lima
Columbia – Pereira
South Africa – Cape Town
South Africa – Booysens
South Africa – Pretoria
Tanzania – Arusha
Egypt – 10th of Ramadan
Saudi Arabia – Riyadh
Ireland – Waterford
Spain – Zaragosa
Finland – Vaasa
Poland – Lodz
Sweden – LudvikaNorway – Steinkjer
Germany – Brilon
Italy– Monselice
Turkey– Istanbu
China– Hefei
China– Shanghai
Vietnam – Hanoi
Singapore – Singapore
New Zealand – New Plymouth
Sweden – PiteaNorway – Drammen
Russia – KhotkovoSweden – Mjolby
Sweden – FigeholmGermany – Bad HonnefGermany – Roigheim
Italy– LegnanoGermany – Halle
Switzerland – Geneve
Spain – Bilbao
Spain – Cordoba
China– Chongquing
China– Zhongshan
Thailand – Bangkok
USA – Alamo
USA – St Louis
Canada – Varennes
India – Baroda
Brazil – Guarulhos
Brazil – Blumenau
Canada – Quebec City
Australia – Darra
Australia – Perth
Australia – Moorebank
Switzerland – Zurich
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Leader in Transformers BusinessThe largest Transformer manufacturer worldwide
Each year ABB delivers : 2,000 Power Transformers
500,000 Distribution Transformers
Transformers
2,5%
2,8%
4,0%
5,0%
9,0%
21,0%
2,0%CGL-PAUWELS
WAUKESHA
HOWARD
SCHNEIDER
AREVA
SIEMENS-VATECH
ABB
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Ex: ABB Jefferson City, MO Material Usage
Weekly Usage at ABB Jeff City 175,000 gals. of transformer oil
900,000 lbs. of core steel
800,000 lbs. of carbon steel sheet & parts
190,000 lbs. of copper and aluminum products
75,000 lbs. of insulation products
5,000 lbs. of welding wire
1,600 gals. of paint
ABB Customers Benefit From Economies of Scale
Transformers
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ABB PRODUCTS
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A complete Portfolio
Distribution TransformersLiquid filled TransformersDry type Transformers
Power TransformersGenerator step-up, network coupling, shunt reactors, phase shifting and HVDC converter transformers
Industrial and Specialty TransformersTraction TransformersInsulation & Components
Bushings, Tap Changers and Mechanical Components
Service, Retrofit And Engineering Support
Transformers
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What Types of Distribution Transformers are Used?
IEC & ANSI Standards
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Liquid Filled Transformers - Padmounted
Liquid filled transformersSingle phase and three phase unitsThrough 20 mVA – 46 kVWeather resistant high and lowvoltage compartmentsTamper-resistantInsulation liquids
Mineral oilEnvironmentally friendly fluidSilicone fluid (>3000 kVA)
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Three Phase Padmount – Designed for Installation Ease
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Three Phase Padmount – Designed for Installation Ease
Features:4 Degree sloped coverClose tolerance fit One-hand operationFlip-top cover and locking support arm90+º rotation of coverTamper-resistant
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Unit Substation Transformers
Liquid-filled & Dry Types112.5 through 25,000kVA
Through 69kV Primary
Through 36kV Secondary
Liquid Unit Substation Dry Type Unit Substation
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Distribution Unit Sub Features
112.5 – 3000 kVAUp to 34.5 kV PrimaryWound Core DesignWall Mounted BushingsDesigned to Fit Existing 3Phase Production LineRobotically Welded TankUnique 3 Phase Cabinet Based Air Terminal Chamber DesignGeared Toward Commercial & Light Industrial Users
CSA C2 Design
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Small Power Unit Substations
750-20,000 Kva
Up To 69 Kv Primary
Up To 34.5 Kv Secondary
Stacked Core Design
Wall Or Cover Mounted Bushings
Robust Design
Heavy Industrial FocusCSA C88 Design
Can Be Custom Designed To Meet Special Dimensions
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Liquid Filled Transformers
Substations750-20,000 Kva
Up To 69 Kv Primary
Up To 34.5 Kv Secondary
Cover Mounted Bushings
Load Tap Changer Available
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Liquid Filled Transformer Selection Options
Mineral Oil High Temp HydrocarbonsSeed Oils
ABB BIOTEMP®
Cooper FR3
Silicone Fluid
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BIOTEMP® Biodegradability
97%
30%20%
5%0%
20%
40%
60%
80%
100%
BIOTEMP Mineral Oil H.T.H Silicone
% Biodegradability21 Day Test
(CEC L-33-A-94)
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Typical Properties of Insulating Fluids
Property Mineral Oil HTH Silicone BIOTEMP®
Flash Point 0C 145 285 300 343Fire Point 0C 160 308 330 360
Viscosity (cSt.) 1000 C 3 11.5 16 10400 C 12 110 38 45
00 C 76 2200 90 300
Pour Point 0C -40 -24 -55 -15 to -25
Dielectric Strength, kV 30 40 43 49
Coefficient of Expansion 7.55 x 10-4 7.3 x 10-4 1.04 x 10-3 6.88 x 10-4
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Dry Type Transformers
Open Wound RESIBLOC ® Vacuum Cast
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Dry Type TransformersOpen Wound:
112.5 - 15000 kVA36 kV PrimaryPrimary BIL - 150 kV15 kV Secondary
RESIBLOC ®112.5 - 25000 kVA36 kV PrimaryPrimary BIL - 200 kV15 kV SecondaryLimited to 80° C RiseCopper HV Windings
Vacuum Cast Coil:112.5 - 15000 kVA46 kV PrimaryPrimary BIL - 250 kV15 kV Secondary
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Transformer Technology Summary
Liquid Filled BenefitsLowest Purchase Cost
Lowest Loss Per Purchase Dollar
Ability To Operate In Adverse Conditions
Excellent Dielectric Properties
Environmentally Friendly Options Available
Dry Type BenefitsEnvironmentally Safe
No Leakage
Non-flammable
Minimal Maintenance
Coordination Flexibility
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Comparison of Small Power Transformer CostsMineral Oil 1.0VPI: 1.15Seed Oil 1.30Silicone Fluid 1.35VPE 1.38RESIBLOC 1.45 Cast Coil 1.55
Small Power Transformers
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Power Transformers
System System transformerstransformers
Generator StepGenerator Step--Up transformersUp transformers
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Power TransformersPower transformers
TrafoStar Core type
Shell type
Special transformersGenerator Step-Up transformers (GSU)
Substation transformers
Shunt reactors
Phase shifting transformers
HVDC converters
Industrial transformers
Railway Feeding Transformers
Insulation and Components
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Experience Beyond Standard ApplicationsTransformers
Generator Step up ExcitationSubstation Transmission & Distribution Phase ShiftersHVDC Converters ReactorsStep downArc Furnaces RectifiersBoostersMarineOffshore DistributionTractionVariable Speed DrivesWindmills
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Service PortfolioBorn Healthy Live Healthy New lease of life
End
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Safe + Environment conscious
Asset at performance level
On time delivery
Long term established
Smooth take-over
Safe + Environment conscious
Trouble free operationMaximized asset availability
Low operation cost (LCC)
Planned & optimized investment
Reduced outage program
Get more out of aged assets
Extend life expectancy
Optimized capital expenditure
Diagnosis
Control/Monitoring
Condition/Risk/Life assessment
Engineering support
Financial package
Service contract
Transport/Hauling
Erection
Commissioning
Training
Spare Parts
Condition Enhancement
Refurbishment
Repair & Retrofit
End of Life Management
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ABB Transformers
World’s leading manufacturer
One Stop Supplier: Complete Range Of Distribution And Power Transformers, Associated Products And Services
Competitive lead time
Highest quality:Born Healthy-Live Healthy-New Lease of Life
We are your partner for the future!
Transformers
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